Stone zero-gravity mixing device with automatic batching function
By designing an automatic batching device in a gravity-free mixer, using a weigher and a control box to achieve material ratio and feeding, and preventing material blockage through gears and racks, the problem of low material ratio and feeding efficiency in the prior art is solved, and the efficiency and stability of the mixing process are improved.
Patent Information
- Application Number
- CN202421821411.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing gravity-free mixer needs to weigh and invest according to a certain proportion when mixing multiple materials, resulting in more time and less efficiency for staff.
A gravitational mixing device for automatic mixing of stone is designed, and the weighing device, control box and storage barrel are used to realize automatic material ratio and feeding, and prevent material blockage in the feeding pipe from being blocked through structures such as gears, racks and paddles.
It realizes automatic completion of material distribution and feeding, saves staff time, improves processing efficiency, and avoids material blockage in the feeding pipe, ensuring stable material transportation.
Smart Images

Figure CN223013544U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramics, and particularly relates to a gravity-free mixing device for stone materials with automatic batching. Background Art
[0002] The gravity-free mixer makes full use of the principle of convective mixing, that is, it uses the upward throwing movement of materials in the mixer to form a flowing layer, generating instantaneous weightlessness to achieve the best mixing effect state. It is widely used in the drying and mixing of powders such as dry mortar, chemicals, pesticides, detergents, pigments, food, monosodium glutamate, milk powder, salt, feed, chemicals, ceramics, plastics, and rubber additives.
[0003] In order to reduce the labor intensity of workers, some gravity-free mixers are equipped with screw conveyors to convey materials. People only need to pour the materials into the feed hopper on the screw conveyor. However, for the mixing of multiple materials, it is necessary to follow a certain ratio. Workers need to weigh the materials before putting them into the feed hopper, which is time-consuming and has low efficiency.
[0004] Therefore, we have proposed a gravity-free mixing device for stone materials with automatic batching. Content of the Utility Model
[0005] The purpose of the utility model is to solve the disadvantages in the prior art that for the mixing of multiple materials, it is necessary to follow a certain ratio, and workers need to weigh the materials before putting them into the feed hopper, which is time-consuming and has low efficiency, and to propose a gravity-free mixing device for stone materials with automatic batching.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A gravity-free mixing device for stone materials with automatic batching, comprising:
[0008] The gravity-free mixer main body, one side of the gravity-free mixer main body is provided with a feeding port, one side of the feeding port is hinged with a hatch, one side of the gravity-free mixer main body is equipped with a screw conveyor, the outer wall of the screw conveyor is fixedly provided with a feed hopper, and a connecting pipe is fixedly connected between the screw conveyor and the gravity-free mixer main body;
[0009] It further includes a bracket, the bracket is installed on one side of the screw conveyor, the surface of the bracket is fixedly provided with a plurality of weighing devices, the surface of each weighing device is equipped with a storage bucket, the outer wall of the storage bucket is fixedly connected with a feeding pipe, an electromagnetic valve is arranged on the outer wall of the feeding pipe, a control box and a guiding box are respectively fixedly provided on both sides of the bracket, the feeding pipe is fixedly connected with the guiding box, and the bottom end of the guiding box is located inside the feed hopper;
[0010] An anti-blocking mechanism, the anti-blocking mechanism is arranged on one side of the feeding pipe and is used to dredge the materials in the feeding pipe.
[0011] In a possible design, the anti-blocking mechanism includes a rack and a rotating rod. The rack is fixedly arranged on the surface of the bracket, the rotating rod rotates through the outer wall of the feeding pipe, gears and paddles are respectively fixedly arranged at both ends of the rotating rod, the gear meshes with the rack, and the paddle is located inside the feeding pipe.
[0012] In a possible design, a sliding plate is fixedly arranged at the bottom of the storage barrel, a bottom plate is fixedly arranged on the surface of the weighing device, a plurality of springs are fixedly arranged between the sliding plate and the bottom plate, and two guide rails are fixedly arranged on the surface of the bracket. The sliding plate is slidably connected with the guide rails.
[0013] In a possible design, a plurality of spherical grooves are formed in the outer walls on both sides of the sliding plate, and balls are arranged in the plurality of spherical grooves.
[0014] In a possible design, a sealing ring is fixedly arranged on the outer wall of the bottom end of the material guiding box, and the sealing ring is in contact with the inner wall of the feeding hopper.
[0015] In a possible design, a top cover is hinged to the top end of the storage barrel.
[0016] In this application, during use, the control box is used to set the material ratios of various materials, and then the start key is pressed. The control box opens the solenoid valve according to the settings. The materials pass through the feeding pipe and the feeding hopper from the storage barrel, and enter the connecting pipe under the transportation of the screw conveyor, and finally are transported into the main body of the gravity mixer. The weighing device weighs the weight of the storage barrel in real time. When the weight decreases to the set value, the solenoid valve is automatically closed. At the same time, due to the continuous transportation of the materials, the weight of the storage barrel decreases, the spring pushes the storage barrel to rise, the storage barrel drives the feeding pipe to rise, the feeding pipe drives the rotating rod to rise, the gear rotates under the action of the rack, and then drives the paddle to rotate. The paddle dredges the materials to prevent the materials from blocking in the feeding pipe. When all the materials are transported, the main body of the gravity mixer is started to mix the materials.
[0017] Beneficial effects:
[0018] In the present utility model, for the automatic batching stone gravity mixing device, through the setting of multiple structures such as the weighing device, the control box and the storage barrel, the material ratio and feeding can be automatically completed, saving the time of the staff and improving the processing efficiency;
[0019] In the present utility model, for the automatic batching stone gravity mixing device, through the setting of multiple structures such as the gear, the rack and the paddle, the materials in the feeding pipe can be dredged to avoid the situation of pipeline blockage and ensure the stable transportation of the materials;
[0020] In the utility model, the material proportioning and feeding can be completed automatically, which saves the time of the staff and improves the processing efficiency. The material in the feeding pipe can also be guided to avoid the blockage of the pipeline and ensure the stable transportation of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the utility model;
[0023] Figure 2 It is a three-dimensional structural schematic diagram of the main body of the weightless mixer according to one embodiment of the utility model;
[0024] Figure 3 It is a schematic diagram of a partial three-dimensional structure of an embodiment of the utility model;
[0025] Figure 4 This is a schematic diagram of the anti-blocking mechanism structure of an embodiment of the utility model;
[0026] Figure 5 This is a schematic diagram of the slide plate and ball structure of an embodiment of the utility model;
[0027] Figure 6 This is a schematic diagram of the material guide box and the sealing ring structure of an embodiment of the utility model.
[0028] In the figure: 1. Weightless mixer body; 2. Hatch door; 3. Screw conveyor; 4. Connecting pipe; 5. Bracket; 6. Feed hopper; 7. Control box; 8. Material guide box; 9. Weighing device; 10. Storage barrel; 11. Guide rail; 12. Slide plate; 13. Bottom plate; 14. Spring; 15. Feeding pipe; 16. Solenoid valve; 17. Rotating rod; 18. Gear; 19. Paddle; 20. Rack; 21. Ball; 22. Sealing ring; 23. Top cover. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc. indicating orientation or positional relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0031] To keep the following description of the embodiments of the present utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0032] Embodiment 1
[0033] Referring to Figures 1 - 6 , an automatic batching gravityless stone mixing device, comprising:
[0034] A gravityless mixer main body 1, a feeding port is provided on one side of the gravityless mixer main body 1, a hatch 2 is hinged on one side of the feeding port. When there are many types of materials, people can manually put some materials into the feeding port. A screw conveyor 3 is installed on one side of the gravityless mixer main body 1, a feeding hopper 6 is fixedly provided on the outer wall of the screw conveyor 3, and a connecting pipe 4 is fixedly connected between the screw conveyor 3 and the gravityless mixer main body 1 for conveying materials into the gravityless mixer main body 1;
[0035] It further includes a bracket 5, the bracket 5 is installed on one side of the screw conveyor 3, a plurality of weighers 9 are fixedly provided on the surface of the bracket 5 for weighing the storage bucket 10 in real time, storage buckets 10 are installed on the surfaces of the weighers 9 for storing materials, a feeding pipe 15 is fixedly connected to the outer wall of the storage bucket 10, an electromagnetic valve 16 is provided on the outer wall of the feeding pipe 15 for adjusting the opening and closing of the feeding pipe 15, a control box 7 and a guiding box 8 are respectively fixedly provided on both sides of the bracket 5, the feeding pipe 15 and the guiding box 8 are fixedly connected, and the bottom end of the guiding box 8 is located in the feeding hopper 6;
[0036] An anti-blocking mechanism is provided on one side of the feeding pipe 15 for dredging the materials in the feeding pipe 15. The anti-blocking mechanism includes a rack 20 and a rotating rod 17. The rack 20 is fixedly provided on the surface of the bracket 5, the rotating rod 17 rotates through the outer wall of the feeding pipe 15, gears 18 and a paddle 19 are respectively fixedly provided at both ends of the rotating rod 17, the gear 18 meshes with the rack 20, the paddle 19 is located in the feeding pipe 15, and the gear 18 cooperating with the rack 20 can drive the paddle 19 to rotate, and the paddle 19 can dredge the materials to avoid material blockage.
[0037] Embodiment 2
[0038] An automatic batching gravityless stone mixing device improved on the basis of Embodiment 1;
[0039] In one aspect of this embodiment, a slide plate 12 is fixedly provided at the bottom of the storage bucket 10, a bottom plate 13 is fixedly provided on the surface of the weighing device 9, and a plurality of springs 14 are fixedly provided between the slide plate 12 and the bottom plate 13. Two guide rails 11 are fixedly provided on the surface of the bracket 5, and the slide plate 12 is slidably connected to the guide rails 11. As the weight of the storage bucket 10 decreases, the spring 14 can push the storage bucket 10 upward and can be used in cooperation with the gear 18 and the rack 20.
[0040] In one aspect of this embodiment, a plurality of spherical grooves are formed in the outer walls on both sides of the slide plate 12, and a plurality of balls 21 are provided in the plurality of spherical grooves. The presence of the balls 21 reduces the direct contact area between the slide plate 12 and the guide rails 11, reduces the frictional resistance, and makes the storage bucket 10 move more smoothly.
[0041] In one aspect of this embodiment, a sealing ring 22 is fixedly provided on the outer wall of the bottom end of the material guiding box 8, and the sealing ring 22 is in contact with the inner wall of the feed hopper 6. The sealing ring 22 can seal the connection between the feeding pipe 15 and the feed hopper 6 to prevent dust from overflowing.
[0042] In one aspect of this embodiment, a top cover 23 is hingedly provided at the top end of the storage bucket 10 to close the storage bucket 10 and prevent sundries from entering the storage bucket 10.
[0043] It should be noted that in the description of this specification, descriptions such as "first", "second", etc. are only used to distinguish each feature and have no actual order or directional meaning, and the present application is not limited thereto.
[0044] In the description of this specification, the descriptions with reference to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0045] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the relevant art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An automatic batching stone weightless mixing device, characterized in that: include: A weightless mixer body (1), wherein a feeding port is provided on one side of the weightless mixer body (1), a hatch (2) is hingedly provided on one side of the feeding port, a screw conveyor (3) is installed on one side of the weightless mixer body (1), a feed hopper (6) is fixedly provided on the outer wall of the screw conveyor (3), and a connecting pipe (4) is fixedly connected between the screw conveyor (3) and the weightless mixer body (1); It also comprises a bracket (5), the bracket (5) being mounted on one side of the screw conveyor (3), a plurality of weighing devices (9) being fixedly arranged on the surface of the bracket (5), a material storage barrel (10) being mounted on the surface of each weighing device (9), a material feeding pipe (15) being fixedly connected to the outer wall of the material storage barrel (10), a solenoid valve (16) being arranged on the outer wall of the material feeding pipe (15), a control box (7) and a material guide box (8) being fixedly arranged on both sides of the bracket (5), the material feeding pipe (15) and the material guide box (8) being fixedly connected, and the bottom end of the material guide box (8) being located in the feed hopper (6); An anti-blocking mechanism is arranged on one side of the feeding pipe (15) and is used to guide the material in the feeding pipe (15).
2. The automatic batching stone weightless mixing device according to claim 1, characterized in that: The anti-blocking mechanism comprises a rack (20) and a rotating rod (17), wherein the rack (20) is fixedly arranged on the surface of the bracket (5), and the rotating rod (17) rotates and penetrates the outer wall of the feeding tube (15), and a gear (18) and a paddle (19) are respectively fixedly arranged at both ends of the rotating rod (17), the gear (18) and the rack (20) are meshed, and the paddle (19) is located in the feeding tube (15).
3. The automatic batching stone weightless mixing device as claimed in claim 2, characterized in that: A slide plate (12) is fixedly provided at the bottom of the material storage barrel (10), a bottom plate (13) is fixedly provided on the surface of the weighing device (9), a plurality of springs (14) are fixedly provided between the slide plate (12) and the bottom plate (13), and two guide rails (11) are fixedly provided on the surface of the bracket (5), and the slide plate (12) and the guide rails (11) are slidably connected.
4. The automatic batching stone weightless mixing device as claimed in claim 3, characterized in that: The outer walls of both sides of the slide plate (12) are provided with a plurality of spherical grooves, and rolling balls (21) are arranged in the plurality of spherical grooves.
5. The automatic batching stone weightless mixing device as claimed in claim 4, characterized in that: A sealing ring (22) is fixedly arranged on the outer wall of the bottom end of the material guide box (8), and the sealing ring (22) is in contact with the inner wall of the feed hopper (6).
6. The automatic batching stone weightless mixing device as claimed in claim 5, characterized in that: A top cover (23) is hingedly provided at the top end of the material storage barrel (10).