Automatic hot riveting welding equipment

Abstract

The utility model relates to automatic hot riveting welding equipment which is applied to the field of glass production. The device comprises a bracket for providing support and installation; the belt transmission mechanism is located on the machine frame, the working components are a front gear positioning mechanism, a rear gear positioning mechanism and a side gear positioning mechanism which are in a roller shape, and the side gear lifting mechanism is used for lifting the side gear positioning mechanism. The vibrating mechanism is used for conveying the hot riveting fasteners through vibration; a feeding mechanism; the feeding mechanism conveys the hot riveting fasteners to the hot riveting position of the glass to be machined, and the hot riveting mechanism is used for heating and riveting the hot riveting fasteners to the glass to be machined. The hot riveting device has the advantages of being reasonable in structural design, high in working efficiency, stable, safe and reliable in hot riveting and labor-saving.

Description

Technical Field

[0001] The utility model relates to an automatic hot riveting welding device, which is applied to the field of glass production. Background Art

[0002] In the process of glass processing, to meet the production requirements, a plastic hot riveting fastener needs to be assembled and riveted with a glass hole, so that the hot riveting fastener is firmly fixed on the glass without loosening. Now it is found that most of the production equipment on the market only has semi-automatic functions and can complete riveting welding but requires manual feeding; therefore, the production efficiency is low, the labor cost is high, and the overall stability of hot riveting is not high. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide an automatic hot riveting welding device with reasonable structural design, high working efficiency, stable, safe and reliable hot riveting, and labor saving.

[0004] The technical solution adopted by the utility model to solve the above technical problem is that the automatic hot riveting welding device is characterized in that it comprises the following components,

[0005] A frame, which is used to provide support and install brackets;

[0006] A belt transmission mechanism, which is located on the frame and is used to convey the glass to be processed by driving a runner through a motor and then driving the belt by the runner;

[0007] A front stop positioning mechanism, the working part of which is in the shape of a roller and is used for front-end positioning and fixing of the glass to be processed, and reaches the working position through the up and down movement of a driving mechanism;

[0008] A rear stop positioning mechanism, the working part of which is in the shape of a roller and is used for rear-end positioning and fixing of the glass to be processed, and reaches the working position through the up and down movement of a driving mechanism;

[0009] A side stop positioning mechanism, the working part of which is in the shape of a roller and is used for side-end positioning and fixing of the glass to be processed, and reaches the working position through the up and down movement of a driving mechanism;

[0010] A lifting mechanism, which is used to lift the side stop positioning mechanism;

[0011] A vibration mechanism, which conveys hot riveting fasteners through vibration;

[0012] A feeding mechanism; the feeding mechanism conveys the hot riveting fasteners to the hot riveting position of the glass to be processed;

[0013] The hot riveting mechanism is located below the hot riveting position of the glass to be processed and is used to heat and rivet the hot riveting fasteners onto the glass to be processed.

[0014] Preferably, the utility model is further provided with a pressing mechanism, which is located above the hot riveting position and is used to press the hot riveting fasteners onto the hot riveting mechanism.

[0015] Preferably, the belt transmission mechanism of the utility model consists of a transmission motor, a driving wheel, a driven wheel and a belt. The transmission motor is installed at the lower part of the frame. The driving wheel is connected to the transmission motor. The driven wheel is in transmission connection with the driving wheel. The belt is located on the frame to form a transmission platform and provides transmission power through the driven wheel.

[0016] Preferably, the side baffle lifting mechanism of the utility model consists of a side baffle lifting motor and a motor lower plate

[0017] and a side baffle structural plate. The side baffle lifting motor is installed above the frame. The output end of the side baffle lifting motor faces downward and is connected to the motor lower plate. The motor lower plate is connected to the side baffle structural plate through four connecting columns.

[0018] Preferably, side baffle arms are installed on both sides of the side baffle structural plate of the utility model, and rollers for fixing the glass to be processed are arranged at the ends of the side baffle arms.

[0019] 10 Preferably, the feeding mechanism of the utility model consists of a turning arm, a turning cylinder, an up-and-down cylinder, a connecting rod, a cross bar and a turning shaft. The turning arm is connected to the turning shaft through the connecting rod and rotates around the turning shaft. The turning shaft is arranged on the cross bar. The turning shaft provides turning power through the turning cylinder. The up-and-down cylinder is fixedly connected to the cross bar and is used to control the up-and-down movement of the whole feeding mechanism. A device for clamping the hot riveting fasteners is arranged on the turning arm.

[0020] 15 Preferably, the pressing mechanism of the utility model consists of a pressing block and a pressing motor. The pressing motor and the pressing block are arranged above the hot riveting position. The pressing block is used to press the hot riveting fasteners, and the pressing motor provides power for the pressing block.

[0021] Preferably, the vibrating mechanism of the utility model consists of a vibrating bowl, a straight track and a bent track. The bent track is arranged on the vibrating bowl, and the bent track is connected to the straight track.

[0022] 20 Preferably, the shapes of the bent track and the straight track of the utility model match the shape of the hot riveting fasteners.

[0023] The height from the bent rail to the straight rail gradually decreases.

[0024] The utility model has the following advantages and effects compared with the prior art:

[0025] 1. Since a feeding mechanism capable of clamping hot riveting fasteners is adopted, automatic buckling of hot riveting fasteners is realized. 25 2. The use of the vibration mechanism further realizes automation and can automatically supply materials for the feeding mechanism,

[0026] realizing continuous automated production and processing.

[0027] 3. The use of the pressing mechanism can make the hot riveting more efficient, with better safety and stability performance, and improve the processing quality.

[0028] Generally speaking, the utility model improves production efficiency, reduces labor costs, and realizes full-automatic 30 feeding, loading, riveting and discharging. Experimental data show that the time for the equipment to complete processing is one-third of the original processing

[0029] time, greatly shortening the processing time and improving the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0031] Figure 1 It is a schematic structural diagram of the utility model.

[0032] Figure 2 It is another schematic structural diagram of the utility model.

[0033] Figure 3 It is another schematic structural diagram of the utility model.

[0034] Figure 4 It is a three-dimensional structural diagram of the utility model.

[0035] Figure 5 It is a partial structural diagram of the feeding mechanism of the utility model before flipping.

[0036] Figure 6 It is a partial structural diagram of the feeding mechanism of the utility model after flipping.

[0037] Label description: belt drive mechanism 1, front stop positioning mechanism 2, rear stop positioning mechanism 3, side stop lifting mechanism 4, side stop positioning mechanism 5, feeding mechanism 6, pressing mechanism 7, hot riveting mechanism 8, frame 9, vibration mechanism 10, transmission motor 11, driving wheel 12, driven wheel 13, belt 14, side stop lifting motor 41, motor lower plate 42, side stop structural plate 43, side stop arm 44, turning arm 61, turning cylinder 62, up and down cylinder 63, connecting rod 64, turning shaft 65, cross bar 66, pressing block 71, pressing motor 72, straight rail 101, bent rail 102, hot riveting fastener 103, glass to be processed 104, vibrating disk 105. Specific implementation mode

[0038] The following further details the present utility model in conjunction with embodiments. The following embodiments are explanations of the present utility model, and the present utility model is not limited to the following embodiments.

[0039] Embodiment 1:

[0040] As Figures 1 to 6 shown, this embodiment describes an automatic hot riveting and welding device, which is composed of a belt drive mechanism 1, a front stop positioning mechanism 2, a rear stop positioning mechanism 3, a side stop lifting mechanism 4, a side stop positioning mechanism 5, a feeding mechanism 6, a pressing mechanism 7, a hot riveting mechanism 8, a frame 9, and a vibration mechanism 10.

[0041] The frame 9 serves as the support foundation and installation platform of this device, and various mechanisms and power components are installed on the frame 9. Among them, the belt drive mechanism 1 is composed of a transmission motor 11, a driving wheel 12, a driven wheel 13, and a belt 14. The transmission motor 11 is installed at the lower part of the frame 9. The driving wheel 12 is connected to the transmission motor 11. The driven wheel 13 is connected to the driving wheel 12 through belt drive (or can be connected by gears or other means). The belt 14 is located on the frame 9 to form a transmission platform and provides transmission power through the driven wheel 13. The belt drive mechanism 1 is used to convey the glass 104 to be processed.

[0042] At the gap of the belt 14, there are a front stop positioning mechanism 2 and a rear stop positioning mechanism 3 that can move up and down, which are respectively used for positioning and fixing the front end and the rear end of the glass 104 to be processed.

[0043] Above the belt 14, a side baffle lifting mechanism 4 is also provided. The side baffle lifting mechanism 4 is composed of a side baffle lifting motor 41, a motor lower plate 42, a side baffle structure plate 43, and a side baffle arm 44. The side baffle lifting motor 41 is installed above the frame 9. The output end of the side baffle lifting motor 41 faces downward and is connected to the motor lower plate 42. The motor lower plate 42 is connected to the side baffle structure plate 43 through four connecting columns. The two sides of the side baffle structure plate 43 are installed with side baffle arms 44. The ends of the side baffle arms 44 are provided with rollers for fixing the glass 104 to be processed. The side baffle arms 44 and the corresponding rollers together form a side baffle positioning mechanism 5. The side baffle lifting mechanism 4 and the side baffle positioning mechanism 5 are used for positioning and fixing the side ends of the glass 104 to be processed.

[0044] The feeding mechanism 6 is composed of a turning arm 61, a turning cylinder 62, an up-and-down cylinder 63, a connecting rod 64, a cross bar 66, and a turning shaft 65. The turning arm 61 is connected to the turning shaft 65 through the connecting rod 64 and rotates around the turning shaft 65. The turning shaft 65 is arranged on the cross bar 66. The turning shaft 65 is provided with turning power by the turning cylinder 62. The up-and-down cylinder 63 is fixedly connected to the cross bar 66 to control the up-and-down movement of the entire feeding mechanism 6. A device for clamping the hot riveting fastener 103 is arranged on the turning arm 61. The feeding mechanism 6 conveys the hot riveting fastener 103 to the hot riveting position of the glass 104 to be processed.

[0045] The pressing mechanism 7 is composed of a pressing block 71 and a pressing motor 72. The pressing motor 72 and the pressing block 71 are arranged above the hot riveting position. The pressing block 71 is used to press the hot riveting fastener 103. The pressing motor 72 provides power for the pressing block 71. The pressing mechanism 7 is used to press the hot riveting fastener 103 onto the hot riveting mechanism 8.

[0046] The vibrating mechanism 10 is composed of a vibrating disc 105, a straight rail 101, and a bent rail 102. The bent rail 102 is arranged on the vibrating disc 105. The bent rail 102 is connected to the straight rail 101. The shapes of the bent rail 102 and the straight rail 101 match the hot riveting fastener 103. The height from the bent rail 102 to the straight rail 101 gradually decreases, facilitating the downward movement of the hot riveting fastener 103 under vibration.

[0047] During operation, the glass to be processed 104 is transported to the processing position by the belt drive mechanism 1. After the glass to be processed 104 reaches the predetermined station, the belt speed is reduced. The front stop positioning mechanism 2 blocks the forward movement of the glass, and the belt stops rotating. After the glass stops, the rear stop positioning mechanism 3 positions and clamps the tail end of the glass. The side stop lifting mechanism 4 descends to the limited position, and the side stop positioning mechanism 5 clamps, and the glass to be processed 104 is completely positioned. The vibrating disk 105 is started, and the hot riveting fasteners 103 are transported to the feeding mechanism 6 through the straight rail 101 and the bent rail 102. After the finger cylinder on the feeding mechanism 6 clamps the hot riveting fasteners 103, it is flipped 180° through the flipping cylinder. The up and down cylinder 63 descends. The hot riveting fasteners 103 are completely fitted with the glass holes. The feeding mechanism 6 delivers the hot riveting fasteners 103 to the predetermined position. The pressing mechanism 7 presses down to press the hot riveting fasteners 103, so that the surface of the hot riveting fasteners 103 is completely attached to the glass surface. The hot riveting mechanism 8 rises, melts the hot riveting fasteners 103 by using high temperature, and after die-casting and cooling by blowing, the hot riveting mechanism 8 descends. After all the actions are completed, each mechanism resets in sequence. The belt drive mechanism 1 operates to transport the processed glass out, and the processing is completed.

[0048] In addition, it should be noted that for the specific embodiments described in this specification, the shapes and names of their components can be different. Any equivalent or simple changes made according to the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, as long as they do not deviate from the structure of the utility model or exceed the scope defined by this claim book, they should belong to the protection scope of the utility model.

Claims

1. An automatic hot riveting welding equipment, characterized in that: Contains the following parts, A rack, the rack being used to provide support and mounting brackets; The belt transmission mechanism is located on the frame and drives the rotating wheel through the motor. The method of rotating wheel driving belt is used to convey the glass to be processed; A front stopper positioning mechanism, wherein the working part of the front stopper positioning mechanism is in the shape of a roller, and is used to position and fix the front end of the glass to be processed, and reaches the working position through the up and down movement of the driving mechanism; A rear stop positioning mechanism, wherein the working part of the rear stop positioning mechanism is in the shape of a roller, and is used to position and fix the rear end of the glass to be processed, and reaches the working position through the up and down movement of the driving mechanism; A side stop positioning mechanism, wherein the working part of the side stop positioning mechanism is in the shape of a roller, and is used to position and fix the side end of the glass to be processed, and reaches the working position through the up and down movement of the driving mechanism; A lifting mechanism, the lifting mechanism is used to lift the side stop positioning mechanism; A vibration mechanism, wherein the vibration mechanism conveys the hot-riveted fastener by vibration; Feeding mechanism; The feeding mechanism conveys the hot riveting fasteners to the hot riveting position of the glass to be processed; A heat riveting mechanism is located below the heat riveting position of the glass to be processed and is used to heat and rivet the heat riveting fastener onto the glass to be processed.

2. The automatic hot riveting welding equipment according to claim 1 is characterized in that: A clamping mechanism is also provided, which is located above the hot riveting position and is used to clamp the hot riveting fastener onto the hot riveting mechanism.

3. The automatic hot riveting welding equipment according to claim 1 is characterized in that: The belt transmission mechanism is composed of a transmission motor, a driving wheel, a driven wheel, and a belt. The transmission motor is installed at the lower part of the frame, the driving wheel is connected to the transmission motor, and the driven wheel is connected to the driving wheel. The belt is located on the frame to form a transmission platform and provides transmission power through the driven wheel.

4. The automatic hot riveting welding equipment according to claim 1 is characterized in that: The lifting mechanism is composed of a side stop lifting motor, a motor lower plate, and a side stop structural plate. The side stop lifting motor is installed above the frame, the output end of the side stop lifting motor faces downward and is connected to the motor lower plate, and the motor lower plate is connected to the side stop structural plate through four connecting columns.

5. The automatic hot riveting welding equipment according to claim 4 is characterized in that: Side guard arms are installed on both sides of the side guard structure plate, and rollers for fixing the glass to be processed are arranged at the ends of the side guard arms.

6. The automatic hot riveting welding equipment according to claim 1 is characterized in that: The feeding mechanism is composed of a flip arm, a flip cylinder, upper and lower cylinders, a connecting rod, a cross bar, and a flip shaft. The flip arm is connected to the flip shaft through the connecting rod and rotates around the flip shaft. The flip shaft is arranged on the cross bar. The flip shaft provides flipping power through the flip cylinder. The upper and lower cylinders are fixedly connected to the cross bar to control the up and down movement of the entire feeding mechanism. A device for tightening hot riveted fasteners is arranged on the flip arm.

7. The automatic hot riveting welding equipment according to claim 2 is characterized in that: The clamping mechanism is composed of a clamping block and a clamping motor. The clamping motor and the clamping block are arranged above the hot riveting position. The clamping block is used to clamp the hot riveting fastener, and the clamping motor provides power to the clamping block.

8. The automatic hot riveting welding equipment according to claim 1 is characterized in that: The vibration mechanism is composed of a vibration plate, a straight rail and a curved rail. The curved rail is arranged on the vibration plate, and the curved rail is connected to the straight rail.

9. The automatic hot riveting welding equipment according to claim 8, characterized in that: The shapes of the curved rail and the straight rail match the hot riveting fasteners, and the height from the curved rail to the straight rail gradually decreases.

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