Blanking device of cement clinker preheater

By designing the cutting device of the cement clinker preheater, including anti-blocking components and control components, the stacking and blockage problems caused by insufficient cutting speed control are solved, and the heat exchange efficiency and production efficiency of the calcination process are improved.

CN223015494UActive Publication Date: 2025-06-24LINGCHUAN JINYU CEMENT
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Patent Information

Application Number
CN202422334141.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-06-24
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing cement clinker preheater cutting device lacks control over the cutting speed during cutting, resulting in the accumulation of materials inside the preheater and blockage, affecting the heat exchange efficiency and the production efficiency of the calcination process.

Method used

A cutting device for cement clinker preheater is designed, including a cutting hopper, a cutting pipe, an anti-blocking assembly and a control assembly. The anti-blocking assembly breaks out the cement through the rotating plate and the stirring blade to prevent blockage; the control assembly adjusts the speed of cement discharge through the sliding plate and transmission gear.

Benefits of technology

The cement discharge speed is adjusted to prevent material accumulation and blockage, and the heat exchange efficiency and the production efficiency of the calcination process are improved.

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Abstract

The utility model relates to the technical field of cement production, and discloses a blanking device of a cement clinker preheater, which comprises a blanking hopper, the discharging pipeline is arranged at one end of the discharging hopper in a communicating mode, and a rotating hole and a first sliding hole are formed in the outer wall of the discharging pipeline; and the anti-blocking assembly is arranged in the discharging pipeline. The sliding frame slides upwards and slides on the outer wall of the sliding rod, so that the sliding frame slides out of the inner wall of the connecting groove, at the moment, the sliding rod can slide, the sliding rod slides on the inner wall of the second sliding hole and slides out of the inner wall of the limiting groove, the handle is pulled, the handle drives the connecting plate to slide on the inner wall of the first sliding hole, and the connecting plate slides on the inner wall of the sliding plate and the inner wall of the connecting frame. And meanwhile, a connecting plate drives a sliding plate to slide on the inner wall of a sliding rail, the connecting plate drives a connecting frame to slide, the connecting plate drives an adjusting plate to rotate through a second fixing block, and the connecting plate is fixed after adjustment is completed, so that the cement discharging speed is adjusted, and the effect of adjusting the cement discharging speed is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production, in particular to a material discharge device for a cement clinker preheater. Background Art

[0002] Cement clinker preheater is one of the key equipment in cement production line. It is located before rotary kiln. Its main function is to use high temperature flue gas discharged from kiln tail to preheat raw meal that is about to enter rotary kiln. Preheater uses multi-stage cyclone and pipeline system to make raw meal fully contact with high temperature flue gas, realize heat exchange, increase preheating temperature of raw meal, reduce heat load of rotary kiln, thus improve thermal efficiency and output of the whole production line. At the same time, preheater can also effectively improve thermal performance of raw meal, create favorable conditions for subsequent calcination process.

[0003] The existing cement clinker preheater unloading device mostly unloads materials at one time, and lacks control over the unloading speed. When the unloading speed cannot be controlled, it may cause excessive accumulation of materials inside the preheater, especially blockage near the unloading port, which will not only hinder the normal entry of subsequent materials, but also affect the continuity and stability of the preheating process. The material accumulation will reduce the contact area between the high-temperature flue gas and the raw material in the preheater, thereby reducing the heat exchange efficiency. The clinker cannot fully absorb the heat in the flue gas, and the preheating effect is not ideal, which in turn affects the production efficiency of the subsequent calcination process. Utility Model Content

[0004] The purpose of the utility model is to provide a material discharge device for a cement clinker preheater to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device of a cement clinker preheater, comprising a feeding hopper; a feeding pipe connected to one end of the feeding hopper, the outer wall of the feeding pipe being respectively provided with a rotating hole and a sliding hole; an anti-blocking component arranged inside the feeding pipe; a control component arranged inside the feeding pipe; wherein the anti-blocking component comprises: a connecting shaft, rotatably connected to the inner wall of the rotating hole; a rotating disk, arranged inside the feeding pipe, the rotating disk being fixedly connected to the outer wall of the connecting shaft; a fixed rod, arranged inside the feeding pipe, by arranging stirring blades, when the rotating disk rotates, the rotating disk drives the fixed rod and the stirring blades to rotate, thereby achieving the effect of breaking up the cement.

[0006] Preferably, the fixed rod is fixedly connected to one side of the rotating disk, the outer wall of the fixed rod is provided with a stirring blade, the stirring blade is fixedly connected to the outer wall of the fixed rod, the outer wall of the discharge pipe is provided with a rotating gear, the rotating gear is fixedly connected to the outer wall of the connecting shaft, the outer wall of the discharge pipe is provided with a transmission gear, and the outer wall of the transmission gear is meshed with the rotating gear.

[0007] Preferably, a transmission shaft is provided on the inner wall of the transmission gear. The transmission shaft is fixedly connected to the inner wall of the transmission gear. The transmission shaft is rotatably connected to the outer wall of the feeding pipe. An electric motor is provided at the other end of the transmission shaft. The electric motor is fixedly installed on the outer wall of the feeding pipe. The output end of the electric motor is fixedly connected to the transmission shaft.

[0008] Preferably, the control assembly includes: a second fixing rod fixedly connected to the inner wall of the feeding pipe; a first fixing block fixedly connected to the inner wall of the feeding pipe; an adjusting plate provided on one side of the first fixing block. The adjusting plate is movably connected to the first fixing block through a bearing seat; a second fixing block provided at the bottom of the adjusting plate.

[0009] Preferably, the second fixing block is fixedly connected to the bottom of the adjusting plate. A connecting plate is provided on one side of the second fixing block. The connecting plate is movably connected to the second fixing block through a bearing seat. The connecting plate is slidably connected to the inner wall of the first sliding hole. A limiting groove is formed on one side of the connecting plate. A sliding plate is provided on the outer wall of the connecting plate.

[0010] Preferably, the sliding plate is slidably connected to the outer wall of the connecting plate. A sliding rail is provided on one side of the sliding plate. The sliding plate is slidably connected to the inner wall of the sliding rail. The sliding rail is fixedly connected to the outer wall of the feeding pipe. A limiting plate is provided at one end of the sliding rail. The limiting plate is fixedly connected to one end of the sliding rail. By providing the sliding plate, when the connecting plate drives the sliding plate to slide, the sliding plate can block the first sliding hole, achieving the effect of preventing the cement in the feeding pipe from flowing out through the first sliding hole.

[0011] Preferably, a connecting frame is provided on the outer wall of the connecting plate. The connecting frame is slidably connected to the outer wall of the connecting plate. The connecting frame is slidably connected to the outer wall of the sliding rail. A fixing plate is provided on one side of the connecting frame. The fixing plate is fixedly connected to one side of the connecting frame. A second sliding hole is formed on one side of the fixing plate. A sliding rod is provided on the inner wall of the second sliding hole. By providing the sliding rod, the effect of fixing the connecting plate is achieved.

[0012] Preferably, the sliding rod is adapted to the limiting groove. A connecting groove is formed on one side of the sliding rod. A sliding frame is provided on one side of the fixing plate. The sliding frame is slidably connected to the outer wall of the sliding rod. The sliding frame is adapted to the connecting groove. A handle is provided at the other end of the connecting plate. The handle is fixedly connected to the other end of the connecting plate. By providing the sliding frame, the effect of fixing the sliding rod is achieved.

[0013] The utility model provides a feeding device for a cement clinker preheater. It has the following beneficial effects:

[0014] (1) By sliding the sliding frame upward, the sliding frame slides on the outer wall of the sliding rod, causing the sliding frame to slide out from the inner wall of the connection groove. At this time, the sliding rod can be slid, and the sliding rod slides on the inner wall of the second sliding hole. At the same time, the sliding rod slides out from the inner wall of the limiting groove. Pull the handle, and the handle drives the connecting plate to slide on the inner wall of the first sliding hole. The connecting plate slides on the inner walls of the sliding plate and the connecting frame. At the same time, the connecting plate drives the sliding plate to slide on the inner wall of the sliding rail, and the connecting plate drives the connecting frame to slide. The connecting plate drives the adjusting plate to rotate through the second fixing block. After the adjustment is completed, the connecting plate is fixed to adjust the cement discharging speed, achieving the effect of adjusting the cement discharging speed.

[0015] (2) When the cement flows from the feeding hopper into the feeding pipe for discharging, the motor is started. The motor drives the transmission gear to rotate through the transmission shaft. Since the transmission gear meshes with the rotating gear, the transmission gear drives the rotating gear to rotate. The rotating gear drives the connecting shaft to rotate on the inner wall of the rotating hole. At the same time, the connecting shaft drives the first fixing rod to rotate, and the first fixing rod drives the stirring blade to rotate to disperse the cement, achieving the effect of preventing the cement from clogging in the feeding pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a perspective view of the present utility model;

[0017] Figure 2 is a top view of the present utility model;

[0018] Figure 3 is a cross-sectional view of the present utility model;

[0019] Figure 4 is a view of the control component of the present utility model;

[0020] Figure 5 is a partial view of the anti-clogging component of the present utility model.

[0021] In the figure: 1 feeding hopper, 2 feeding pipe, 3 anti-clogging component, 4 control component;

[0022] 311 connecting shaft, 312 rotating disc, 313 first fixing rod, 314 stirring blade, 315 rotating gear, 316 transmission gear, 317 transmission shaft, 318 motor;

[0023] 411 second fixing rod, 412 first fixing block, 413 adjusting plate, 414 second fixing block, 415 connecting plate, 416 sliding plate, 417 sliding rail, 418 limiting plate, 419 connecting frame, 420 fixing plate, 421 sliding rod, 422 sliding frame, 423 handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0026] Embodiment 1

[0027] A preferred embodiment of a blanking device for a cement clinker preheater provided by the present invention is as Figures 1-5 shown: A blanking device for a cement clinker preheater includes a blanking hopper 1; a blanking pipe 2 connected to one end of the blanking hopper 1, and a rotation hole and a sliding hole one are respectively opened on the outer wall of the blanking pipe 2; an anti-blocking component 3 arranged inside the blanking pipe 2; a control component 4 arranged inside the blanking pipe 2; wherein, the anti-blocking component 3 includes: a connecting shaft 311 rotatably connected to the inner wall of the rotation hole; a rotating disk 312 arranged inside the blanking pipe 2, and the rotating disk 312 is fixedly connected to the outer wall of the connecting shaft 311; a fixing rod one 313 arranged inside the blanking pipe 2; the fixing rod one 313 is fixedly connected to one side of the rotating disk 312, a stirring blade 314 is arranged on the outer wall of the fixing rod one 313, and the stirring blade 314 is fixedly connected to the outer wall of the fixing rod one 313. A rotation gear 315 is arranged on the outer wall of the blanking pipe 2, and the rotation gear 315 is fixedly connected to the outer wall of the connecting shaft 311. A transmission gear 316 is arranged on the outer wall of the blanking pipe 2, and the outer wall of the transmission gear 316 meshes with the rotation gear 315; a transmission shaft 317 is arranged inside the transmission gear 316, and the transmission shaft 317 is fixedly connected to the inner wall of the transmission gear 316. The transmission shaft 317 is rotatably connected to the outer wall of the blanking pipe 2, and the other end of the transmission shaft 317 is provided with a motor 318, and the motor 318 is fixedly installed on the outer wall of the blanking pipe 2, and the output end of the motor 318 is fixedly connected to the transmission shaft 317;

[0028] Further, in this embodiment, when the cement flows from the hopper 1 into the discharge pipe 2 for discharging, the motor 318 is started. The motor 318 drives the transmission gear 316 to rotate through the transmission shaft 317. Since the transmission gear 316 meshes with the rotating gear 315, the transmission gear 316 drives the rotating gear 315 to rotate. The rotating gear 315 drives the connecting shaft 311 to rotate on the inner wall of the rotating hole. At the same time, the connecting shaft 311 drives the first fixing rod 313 to rotate, and the first fixing rod 313 drives the stirring blade 314 to rotate to disperse the cement.

[0029] Embodiment 2

[0030] On the basis of Embodiment 1, a preferred embodiment of the blanking device of a cement clinker preheater provided by the present utility model is as Figures 1-5 shown: The control assembly 4 includes: a second fixing rod 411, fixedly connected to the inner wall of the discharge pipe 2; a first fixing block 412, fixedly connected to the inner wall of the discharge pipe 2; an adjusting plate 413, arranged on one side of the first fixing block 412, and the adjusting plate 413 is movably connected to the first fixing block 412 through a bearing seat; a second fixing block 414, arranged at the bottom of the adjusting plate 413; the second fixing block 414 is fixedly connected to the bottom of the adjusting plate 413, and a connecting plate 415 is arranged on one side of the second fixing block 414. The connecting plate 415 is movably connected to the second fixing block 414 through a bearing seat. The connecting plate 415 is slidably connected to the inner wall of the first sliding hole. A limiting groove is formed on one side of the connecting plate 415, and a sliding plate 416 is arranged on the outer wall of the connecting plate 415; the sliding plate 416 is slidably connected to the outer wall of the connecting plate 415. A slide rail 417 is arranged on one side of the sliding plate 416, and the sliding plate 416 is slidably connected to the inner wall of the slide rail 417. The slide rail 417 is fixedly connected to the outer wall of the discharge pipe 2. A limiting plate 418 is arranged at one end of the slide rail 417, and the limiting plate 418 is fixedly connected to one end of the slide rail 417; a connecting frame 419 is arranged on the outer wall of the connecting plate 415. The connecting frame 419 is slidably connected to the outer wall of the connecting plate 415 and is slidably connected to the outer wall of the slide rail 417. A fixing plate 420 is arranged on one side of the connecting frame 419. The fixing plate 420 is fixedly connected to one side of the connecting frame 419. A second sliding hole is formed on one side of the fixing plate 420, and a sliding rod 421 is arranged on the inner wall of the second sliding hole; the sliding rod 421 is adapted to the limiting groove. A connecting groove is formed on one side of the sliding rod 421. A sliding frame 422 is arranged on one side of the fixing plate 420. The sliding frame 422 is slidably connected to the outer wall of the sliding rod 421 and is adapted to the connecting groove. A handle 423 is arranged at the other end of the connecting plate 415, and the handle 423 is fixedly connected to the other end of the connecting plate 415;

[0031] Further, in this embodiment, by sliding the sliding frame 422 upward, the sliding frame 422 slides on the outer wall of the sliding rod 421, so that the sliding frame 422 slides out from the inner wall of the connecting groove. At this time, the sliding rod 421 can be slid, and the sliding rod 421 slides on the inner wall of the second sliding hole. At the same time, the sliding rod 421 slides out from the inner wall of the limiting groove. Pull the handle 423, and the handle 423 drives the connecting plate 415 to slide on the inner wall of the first sliding hole. The connecting plate 415 slides on the inner walls of the sliding plate 416 and the connecting frame 419. At the same time, the connecting plate 415 drives the sliding plate 416 to slide on the inner wall of the slide rail 417. The connecting plate 415 drives the connecting frame 419 to slide. The connecting plate 415 drives the adjusting plate 413 to rotate through the second fixing block 414. After the adjustment is completed, the connecting plate 415 is fixed to adjust the cement discharging speed.

[0032] During use, first slide the sliding frame 422 upward. The sliding frame 422 slides on the outer wall of the sliding rod 421, so that the sliding frame 422 slides out from the inner wall of the connecting groove. At this time, the sliding rod 421 can be slid, and the sliding rod 421 slides on the inner wall of the second sliding hole. At the same time, the sliding rod 421 slides out from the inner wall of the limiting groove. Pull the handle 423, and the handle 423 drives the connecting plate 415 to slide on the inner wall of the first sliding hole. The connecting plate 415 slides on the inner walls of the sliding plate 416 and the connecting frame 419. At the same time, the connecting plate 415 drives the sliding plate 416 to slide on the inner wall of the slide rail 417. The connecting plate 415 drives the connecting frame 419 to slide. The connecting plate 415 drives the adjusting plate 413 to rotate through the second fixing block 414. After the adjustment is completed, the connecting plate 415 is fixed to adjust the cement discharging speed. Immediately afterwards, when the cement flows from the feeding hopper 1 into the feeding pipe 2 for discharging, start the motor 318. The motor 318 drives the transmission gear 316 to rotate through the transmission shaft 317. Because the transmission gear 316 meshes with the rotating gear 315, the transmission gear 316 drives the rotating gear 315 to rotate. The rotating gear 315 drives the connecting shaft 311 to rotate in the rotating hole. At the same time, the connecting shaft 311 drives the first fixing rod 313 to rotate. The first fixing rod 313 drives the stirring blade 314 to rotate to disperse the cement.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A material discharge device for a cement clinker preheater, characterized in that: It includes a lower hopper (1); A material discharge pipe (2) is connected to one end of the material discharge hopper (1), and a rotating hole and a sliding hole are respectively provided on the outer wall of the material discharge pipe (2); An anti-blocking component (3) arranged inside the feeding pipe (2); A control component (4) disposed inside the feed pipe (2); Wherein, the anti-blocking component (3) comprises: A connecting shaft (311) rotatably connected to the inner wall of the rotating hole; A rotating disk (312) is arranged inside the material discharge pipe (2), and the rotating disk (312) is fixedly connected to the outer wall of the connecting shaft (311); A fixing rod (313) is arranged inside the material discharge pipe (2).

2. The unloading device of a cement clinker preheater according to claim 1, characterized in that: The fixed rod (313) is fixedly connected to one side of the rotating disk (312); the outer wall of the fixed rod (313) is provided with a stirring blade (314); the stirring blade (314) is fixedly connected to the outer wall of the fixed rod (313); the outer wall of the discharge pipe (2) is provided with a rotating gear (315); the rotating gear (315) is fixedly connected to the outer wall of the connecting shaft (311); the outer wall of the discharge pipe (2) is provided with a transmission gear (316); the outer wall of the transmission gear (316) is meshed with the rotating gear (315).

3. The unloading device of a cement clinker preheater according to claim 2, characterized in that: A transmission shaft (317) is arranged on the inner wall of the transmission gear (316), and the transmission shaft (317) is fixedly connected to the inner wall of the transmission gear (316). The transmission shaft (317) is rotatably connected to the outer wall of the discharge pipe (2). A motor (318) is arranged on the other end of the transmission shaft (317), and the motor (318) is fixedly installed on the outer wall of the discharge pipe (2). The output end of the motor (318) is fixedly connected to the transmission shaft (317).

4. The unloading device of a cement clinker preheater according to claim 1, characterized in that: The control component (4) comprises: A second fixing rod (411) is fixedly connected to the inner wall of the material discharge pipe (2); A fixing block 1 (412) fixedly connected to the inner wall of the material discharge pipe (2); An adjustment plate (413) is arranged on one side of the fixing block (412), and the adjustment plate (413) is movably connected to the fixing block (412) via a bearing seat; The second fixing block (414) is arranged at the bottom of the adjusting plate (413).

5. The unloading device of a cement clinker preheater according to claim 4, characterized in that: The second fixing block (414) is fixedly connected to the bottom of the adjustment plate (413); a connecting plate (415) is provided on one side of the second fixing block (414); the connecting plate (415) is movably connected to the second fixing block (414) through a bearing seat; the connecting plate (415) is slidably connected to the inner wall of the first sliding hole; a limiting groove is provided on one side of the connecting plate (415); and a sliding plate (416) is provided on the outer wall of the connecting plate (415).

6. A material discharge device for a cement clinker preheater according to claim 5, characterized in that: The sliding plate (416) is slidably connected to the outer wall of the connecting plate (415); a sliding rail (417) is provided on one side of the sliding plate (416); the sliding plate (416) is slidably connected to the inner wall of the sliding rail (417); the sliding rail (417) is fixedly connected to the outer wall of the unloading pipe (2); a limiting plate (418) is provided at one end of the sliding rail (417); and the limiting plate (418) is fixedly connected to one end of the sliding rail (417).

7. A material discharge device for a cement clinker preheater according to claim 6, characterized in that: The outer wall of the connecting plate (415) is provided with a connecting frame (419), and the connecting frame (419) is slidably connected to the outer wall of the connecting plate (415). The connecting frame (419) is slidably connected to the outer wall of the slide rail (417). A fixing plate (420) is provided on one side of the connecting frame (419), and the fixing plate (420) is fixedly connected to one side of the connecting frame (419). A sliding hole 2 is opened on one side of the fixing plate (420), and a sliding rod (421) is provided on the inner wall of the sliding hole 2.

8. The unloading device of a cement clinker preheater according to claim 7, characterized in that: The slide bar (421) is matched with the limiting groove, a connecting groove is provided on one side of the slide bar (421), a slide frame (422) is provided on one side of the fixed plate (420), the slide frame (422) is slidably connected to the outer wall of the slide bar (421), the slide frame (422) is matched with the connecting groove, and a handle (423) is provided at the other end of the connecting plate (415), and the handle (423) is fixedly connected to the other end of the connecting plate (415).