Ton bag material transfer device
By designing a ton-pack material transfer device including a vacuum loader and an automatic discharge system, the problems of dust and inefficiency caused by manual shoveling of materials in the prior art are solved, and the automatic transfer of materials and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202421940507.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing ton-pack material transfer device needs to manually shovel out the material during the batching or transfer process, resulting in dust, increased working intensity, low efficiency, affecting production efficiency and causing waste of materials.
A ton-pack material transfer device including a vacuum loader, suction pipe, a discharge valve and a discharge port is designed. The material is sucked into the transfer hopper by using a vacuum loader, and the material is automatically transported to the ton-pack bag through the discharge valve and the discharge port.
It realizes convenient and automatic transfer of materials, reduces the diffusion of dust and waste of materials, improves production efficiency and reduces cost investment.
Smart Images

Figure CN223015894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ton bag material equipment, in particular to a ton bag material transfer device. Background Technique
[0002] In the production process of the anode material, ton bags of materials are required for batching or transportation.
[0003] Currently, a ton bag material transfer device is used. During the batching or transportation process, most of the devices need manual shoveling of materials and are prone to dust generation, which increases the manual labor intensity and reduces the efficiency. As a result, the turnover progress of the materials is affected, which is not conducive to the improvement of production efficiency. At the same time, the dust can cause waste of materials and damage to the surrounding environment, increasing the cost input.
[0004] To sum up, the utility model solves the problems in the above background technique by designing a ton bag material transfer device. Content of the Utility Model
[0005] The purpose of the utility model is to provide a ton bag material transfer device to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A ton bag material transfer device includes a fixed frame and a ton bag. A transfer hopper is fixedly installed at the top of the fixed frame. A vacuum feeding machine and a breather are respectively fixedly installed at the top of the transfer hopper. A suction pipe is fixedly arranged at the output end of the vacuum feeding machine. A material height sensor, a vibration hammer and a backblower are respectively fixedly installed on the outer surface of the transfer hopper. A feeding valve and a feeding port are respectively fixedly sleeved at the outer bottom end of the transfer hopper. A storage bin is opened inside the transfer hopper. A connecting frame is fixedly installed in the middle of the outer side of the fixed frame. Electric lifting hooks are respectively arranged at the left and right ends of the outer side of the connecting frame.
[0008] As a preferred scheme of the utility model, the transfer hopper is made of 304 stainless steel material, and its thickness is 5MM.
[0009] As a preferred scheme of the utility model, the storage bin is designed with a volume of 1 cubic meter.
[0010] As a preferred scheme of the utility model, the input end of the breather penetrates through the top surface of the transfer hopper and extends inward, and the output end of the vacuum feeding machine penetrates through the top surface of the transfer hopper and extends inward.
[0011] As a preferred embodiment of the present utility model, the material height sensor and the backblower are symmetrically arranged left and right with respect to the outer surface of the transfer hopper, and the material height sensor is located at two-thirds of the position of the transfer hopper.
[0012] As a preferred embodiment of the present utility model, the detection end of the material height sensor penetrates through the outer surface of the transfer hopper and extends into the interior of the silo, and the blowing end of the backblower penetrates through the outer surface of the transfer hopper and extends into the interior of the silo.
[0013] As a preferred embodiment of the present utility model, the material height sensor is electrically connected to the blanking valve through a controller.
[0014] As a preferred embodiment of the present utility model, the ton bag is located directly below the blanking port, and the blanking port is connected to the interior of the bottom end of the transfer hopper.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] In the present utility model, by providing a ton bag material transfer device, through the structural design of the vacuum feeding machine, the suction pipe, the blanking valve and the blanking port, under the action of the vacuum feeding machine, the material enters the transfer hopper through the suction pipe, and under the action of the blanking valve, the material in the transfer hopper is placed into the ton bag through the blanking port, thereby achieving the purpose of conveniently transporting the batching, being beneficial to subsequent production, effectively reducing the diffusion of dust and the waste of materials, and facilitating the control of cost investment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 is a schematic sectional structure diagram of the transfer hopper of the present utility model.
[0019] In the figure: 1, fixed frame; 2, ton bag; 3, transfer hopper; 301, silo; 4, vacuum feeding machine; 401, suction pipe; 5, breather; 6, material height sensor; 7, vibration hammer; 8, backblower; 9, blanking valve; 10, blanking port; 11, connecting frame; 12, electric lifting bag hook. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0021] For ease of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0024] Embodiment, please refer to Figure 1-2 The present utility model provides a technical solution:
[0025] A bulk bag material transfer device, including a fixed frame 1 and a bulk bag 2. A transfer hopper 3 is fixedly installed at the top of the fixed frame 1. A vacuum feeder 4 and a breather 5 are respectively fixedly installed at the top of the transfer hopper 3. A suction pipe 401 is fixedly arranged at the output end of the vacuum feeder 4. A material height sensor 6, a vibration hammer 7 and a backblower 8 are respectively fixedly installed on the outer surface of the transfer hopper 3. A discharge valve 9 and a discharge port 10 are respectively fixedly sleeved at the outer bottom end of the transfer hopper 3. A storage bin 301 is opened inside the transfer hopper 3. A connecting frame 11 is fixedly installed in the middle of the outer side of the fixed frame 1. Electric lifting hooks 12 are respectively arranged at the left and right ends outside the connecting frame 11;
[0026] It should be noted that the transfer hopper 3 is made of 304 stainless steel and its thickness is 5MM. The storage bin 301 is designed with a volume of 1 cubic meter. The lifting lugs of the bulk bag 2 are hung on the hook ends of the electric lifting hooks 12;
[0027] Specifically, the input end of the breather 5 penetrates through the top surface of the transfer hopper 3 and extends inward, and the output end of the vacuum feeder 4 penetrates through the top surface of the transfer hopper 3 and extends inward;
[0028] In this embodiment, the vacuum feeding machine 4 is mainly used to generate negative pressure and suck the materials in the ton bag through the suction pipe 401, so that the materials enter the silo 301. The breather 5 is provided to discharge the air pressure in the silo 301, meeting the material transfer requirements.
[0029] Specifically, the material height sensor 6 and the backblower 8 are symmetrically arranged on the outer surface of the transfer hopper 3 from left to right. The material height sensor 6 is located at two-thirds of the position of the transfer hopper 3. The detection end of the material height sensor 6 penetrates the outer surface of the transfer hopper 3 and extends into the interior of the silo 301. The blowing end of the backblower 8 penetrates the outer surface of the transfer hopper 3 and extends into the interior of the silo 301. The material height sensor 6 is electrically connected to the blanking valve 9 through a controller. The ton bag 2 is located directly below the blanking port 10, and the blanking port 10 is connected to the interior of the bottom end of the transfer hopper 3.
[0030] In this embodiment, the material height sensor 6 is mainly used to monitor the height of the materials in the silo 301 in real time and control the blanking valve 9 through the controller, facilitating the blanking operation of the materials. The backblower 8 and the vibration hammer 7 are provided to enable the materials to quickly pass through the blanking port 10, effectively avoiding the situation of material accumulation and meeting the needs of users.
[0031] The working process of the present utility model: When using a ton bag material transfer device, first make the suction pipe 401 contact the materials to be transferred in the ton bag in sequence, then start the vacuum feeding machine 4. Subsequently, negative pressure is generated inside the vacuum feeding machine 4. Under the action of the negative pressure, the materials enter through the suction pipe 401 and reach the silo 301 through the output end of the vacuum feeding machine 4. At this time, start the breather 5, and the breather 5 can release the air pressure in the silo 301. When the height of the materials exceeds the material height sensor 6, the material height sensor 6 opens the blanking valve 9 through the controller. Subsequently, the materials gradually slide down and are placed in the ton bag 2 through the blanking port 10. During the blanking process, start the vibration hammer 7. Under the action of the vibration hammer 7, the blanking progress of the materials is accelerated. When the blanking is completed, start the backblower 8, so that the backblown air sweeps the inner wall of the silo 301, avoiding the situation of material accumulation and improving the practical effect of the device.
[0032] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A ton bag material transfer device, comprising a fixing frame (1) and a ton bag (2), characterized in that: A transfer hopper (3) is fixedly mounted on the top of the fixed frame (1), a vacuum loader (4) and a respirator (5) are fixedly mounted on the top of the transfer hopper (3), a suction pipe (401) is fixedly mounted on the output end of the vacuum loader (4), a material height sensor (6), a vibration hammer (7) and a back-blower (8) are fixedly mounted on the outer surface of the transfer hopper (3), a discharge valve (9) and a discharge port (10) are fixedly mounted on the outer bottom end of the transfer hopper (3), a material bin (301) is provided inside the transfer hopper (3), a connecting frame (11) is fixedly mounted on the middle part of the outer side of the fixed frame (1), and electric bag hooks (12) are respectively arranged on the left and right ends of the outer side of the connecting frame (11).
2. A ton bag material transfer device according to claim 1, characterized in that: The transfer hopper (3) is made of 304 stainless steel and has a thickness of 5MM.
3. A ton bag material transfer device according to claim 1, characterized in that: The silo (301) is designed to have a volume of 1 cubic meter.
4. The ton bag material transfer device according to claim 1 is characterized by: The input end of the respirator (5) penetrates the top surface of the transfer hopper (3) and extends inwards, and the output end of the vacuum loader (4) penetrates the top surface of the transfer hopper (3) and extends inwards.
5. The ton bag material transfer device according to claim 1 is characterized by: The material height sensor (6) and the backblower (8) are disposed symmetrically with respect to the outer surface of the transfer hopper (3), and the material height sensor (6) is located at a position two-thirds of the transfer hopper (3).
6. The ton bag material transfer device according to claim 1 is characterized by: The detection end of the material height sensor (6) passes through the outer surface of the transfer hopper (3) and extends to the interior of the silo (301), and the blowing end of the backblower (8) passes through the outer surface of the transfer hopper (3) and extends to the interior of the silo (301).
7. The ton bag material transfer device according to claim 1 is characterized by: The material height sensor (6) is electrically connected to the material discharge valve (9) via a controller.
8. The ton bag material transfer device according to claim 1 is characterized by: The ton bag (2) is located directly below the discharge port (10), and the discharge port (10) is connected to the inside of the bottom end of the transfer hopper (3).