Lifting appliance capable of automatically taking and unloading copper wire coil

Abstract

The utility model discloses an automatic copper wire coil taking and unloading lifting appliance which comprises a support and at least two sets of clamping mechanisms, the clamping mechanisms are arranged on the support, the clamping mechanisms comprise the first clamping mechanism and the second clamping mechanism, the first clamping mechanism comprises a first motor, a first lead screw and a first clamping arm, and the second clamping mechanism comprises a second motor, a second lead screw and a second clamping arm. The first clamping mechanism comprises a first motor, a first lead screw and a first clamping arm, an output shaft of the first motor is connected with the first lead screw, the first clamping arm is arranged on the first lead screw, the second clamping mechanism comprises a second motor, a second lead screw and a second clamping arm, an output shaft of the second motor is connected with the second lead screw, the second clamping arm is arranged on the second lead screw, and the second clamping arm is arranged on the second lead screw. And the first motor and the second motor are servo motors. According to the lifting appliance, the copper wire coil can be quickly and accurately taken and unloaded through the automatic clamping mechanism, and the working efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the field of hoisting technical equipment, and particularly relates to an automatic copper wire coil lifting and unloading device. Background Technique

[0002] In the existing industrial production process, the handling and loading / unloading of copper wire coils usually rely on manual operation, which is not only inefficient but also has potential safety hazards. With the development of automation technology, more and more enterprises are seeking automated solutions to improve production efficiency and safety. However, traditional lifting device designs often cannot meet the precise and efficient lifting and unloading requirements of copper wire coils. Therefore, it is particularly important to develop a lifting device that can automatically lift and unload copper wire coils. Such a lifting device needs to be able to accurately clamp and transport copper wire coils, and at the same time be able to adapt to different working environments and operation requirements to improve the overall efficiency and safety of industrial production. Based on this background, we designed a new type of automatic copper wire coil lifting and unloading device to meet the needs of modern industrial production. Content of the Utility Model

[0003] The purpose of the utility model is to solve the above technical problems, and thus provides an automatic copper wire coil lifting and unloading device;

[0004] To solve the above technical problems, the utility model provides the following technical solutions:

[0005] The utility model provides an automatic copper wire coil lifting and unloading device,

[0006] including a bracket and a clamping mechanism. The clamping mechanism is arranged on the bracket and is used for clamping and transporting the copper wire coil. The clamping mechanism is provided with at least two groups, and the two groups of clamping mechanisms are arranged at intervals front and back. The clamping mechanism includes a first clamping mechanism and a second clamping mechanism. The clamping directions of the first clamping mechanism and the second clamping mechanism are opposite. The first clamping mechanism includes a first motor, a first lead screw, and a first clamping arm. The output shaft of the first motor is connected to the first lead screw, and the first clamping arm is arranged on the first lead screw. The second clamping mechanism includes a second motor, a second lead screw, and a second clamping arm. The output shaft of the second motor is connected to the second lead screw, and the second clamping arm is arranged on the second lead screw. The first motor and the second motor are both servo motors. When the first motor and the second motor rotate forward, they drive the first clamping arm and the second clamping arm to move closer, thereby clamping and fixing the steel wire coil. When the first motor and the second motor rotate in reverse, they drive the first clamping arm and the second clamping arm to move away, thereby loosening the steel wire coil.

[0007] Optionally, it further includes an induction device, which is arranged on the bracket and is used for detecting the position and state of the copper wire coil so that the clamping mechanism can accurately clamp.

[0008] Optionally, anti-slip materials are provided on the inner sides of the first clamping arm and the second clamping arm to increase the stability when clamping the copper wire coil.

[0009] Optionally, it further includes a control system, which is connected to the first motor and the second motor to control the rotation direction and speed of the first motor and the second motor.

[0010] Optionally, the control system further includes a remote control function, allowing the operator to remotely control the spreader.

[0011] Advantages of the present utility model

[0012] The traditional operation of coiling and unloading copper wire coils relies on manual labor, which is inefficient and error-prone. The spreader of this application can quickly and accurately complete the picking and unloading of copper wire coils through an automated clamping mechanism, significantly improving work efficiency. In addition, since the spreader can work continuously without rest, the production cycle can be further shortened and the production capacity of the enterprise can be increased;

[0013] There are safety hazards in manually transporting copper wire coils, especially when the copper wire coil is heavy. The spreader of this application ensures that the clamping mechanism can accurately and firmly clamp the copper wire coil through precise sensing devices and a control system, avoiding safety risks such as slipping and falling that may occur during manual handling, and effectively protecting the safety of operators. Description of the drawings

[0014] Figure 1 It is the structural axial view of the present utility model.

[0015] Figure 2 It is the front view of the structure of the present utility model.

[0016] Figure 3 It is the top view of the structure of the present utility model.

[0017] Description of the reference numerals: 1 - support, 2 - first clamping mechanism, 3 - second clamping mechanism, 4 - first motor, 5 - first lead screw, 6 - first clamping arm, 7 - second motor, 8 - second lead screw, 9 - second clamping arm. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Embodiment

[0020] As shown Figures 1-3 in the figure, the present utility model provides an automatic copper wire coil lifting and unloading device,

[0021] including a bracket 1 and a clamping mechanism. The clamping mechanism is arranged on the bracket 1 and is used for clamping and transporting the copper wire coil. The clamping mechanism is at least arranged in two groups, and the two groups of clamping mechanisms are arranged at intervals front and back. The clamping mechanism includes a first clamping mechanism 2 and a second clamping mechanism 3. The clamping directions of the first clamping mechanism 2 and the second clamping mechanism 3 are opposite. The first clamping mechanism 2 includes a first motor 4, a first lead screw 5, and a first clamping arm 6. The output shaft of the first motor 4 is connected to the first lead screw 5, and the first clamping arm 6 is arranged on the first lead screw 5. The second clamping mechanism 3 includes a second motor 7, a second lead screw 8, and a second clamping arm 9. The output shaft of the second motor 7 is connected to the second lead screw 8, and the second clamping arm 9 is arranged on the second lead screw 8. The first motor 4 and the second motor 7 are both servo motors. When the first motor 4 and the second motor 7 rotate forward, they drive the first clamping arm 6 and the second clamping arm 9 to move closer, thereby clamping and fixing the wire coil. When the first motor 4 and the second motor 7 rotate in reverse, they drive the first clamping arm 6 and the second clamping arm 9 to move away, thereby loosening the wire coil;

[0022] It further includes an induction device which is arranged on the bracket 1 and is used for detecting the position and state of the copper wire coil so that the clamping mechanism can accurately clamp. Specifically,

[0023] Implementation method of the induction device:

[0024] Selection of the type of induction device:

[0025] Infrared, ultrasonic or laser sensors, etc. can be used as the induction device, and these sensors can accurately measure the distance and detect the presence of an object.

[0026] For example, when using an infrared sensor, it emits infrared rays and receives the reflected signals, and calculates the distance by measuring the time difference or phase difference between the emitted and received signals.

[0027] Determination of the installation position:

[0028] The induction device should be installed on the bracket 1 to ensure that it can fully cover the area where the copper wire coil may appear and avoid interference with the clamping mechanism.

[0029] For example, the sensor can be installed at the front end of the bracket 1 and tilted slightly downward to better scan and locate the copper wire coil.

[0030] Signal processing and transmission:

[0031] The sensing device converts the detected signals such as distance, presence or absence of an object, etc. into electrical signals and transmits them to the control system via cables or wirelessly. The control system can adopt a PLC system.

[0032] After receiving the signals, the control system will analyze and process them to determine the specific position and status of the copper wire coil.

[0033] Cooperating with the control system:

[0034] Based on the real-time data provided by the sensing device, the control system adjusts the position and movement of the clamping mechanism to ensure that the clamping arm can accurately align with and clamp the copper wire coil.

[0035] For example, when the sensing device detects that the copper wire coil is at a certain specific position, the control system will instruct the clamping mechanism to move to that position and perform the clamping operation.

[0036] Illustrative example:

[0037] Suppose we use an infrared sensor as the sensing device and install it at the front end of bracket 1. When the lifting tool approaches the copper wire coil, the infrared sensor starts to scan the surrounding environment. Once the presence of the copper wire coil is detected, the sensor will immediately transmit the signal to the control system. After receiving the signal, the control system determines the specific position of the copper wire coil, such as how far it is from the lifting tool and its height, etc., and then instructs the clamping mechanism to move to the corresponding position. After the clamping mechanism aligns with the copper wire coil, the control system then instructs the clamping arm to perform the clamping operation, thus ensuring that the copper wire coil is firmly clamped. The whole process realizes automation and precise control, greatly improving work efficiency and safety.

[0038] Anti-slip materials are provided on the inner sides of the first clamping arm 6 and the second clamping arm 9 to increase the stability when clamping the copper wire coil.

[0039] It further includes a control system, which is connected to the first motor 4 and the second motor 7 to control the rotation direction and speed of the first motor 4 and the second motor 7.

[0040] The control system further includes a remote control function, allowing the operator to remotely control the lifting tool.

[0041] The lifting tool of this application includes two sets of clamping mechanisms - the first clamping mechanism 2 and the second clamping mechanism 3. Each set of clamping mechanisms consists of a servo motor, a lead screw, and a clamping arm. The output shaft of the servo motor is connected to the lead screw, and the rotation direction of the lead screw is controlled by the forward and reverse rotation of the motor, thereby driving the clamping arm to move linearly along the lead screw to achieve the closing or separation of the clamping arm.

[0042] The induction device is installed on the bracket 1 and is used to detect the position and status of the copper wire coil. Through the information fed back by the induction device, the spreader can accurately position the copper wire coil to ensure that the clamping mechanism can accurately clamp it.

[0043] The control system is connected to the first motor 4 and the second motor 7, and is responsible for receiving the signals from the induction device and controlling the rotation direction and speed of the motors according to these signals, so as to achieve automated operation.

[0044] The work of this application includes the following working steps:

[0045] Initial state: The spreader is in the standby state, and the clamping arms of the two clamping mechanisms are in the open state, waiting to receive a work instruction.

[0046] Inductive positioning: When the spreader approaches the copper wire coil, the induction device starts to work, detects the position and status of the copper wire coil, and transmits this information to the control system.

[0047] Clamping operation: According to the information provided by the induction device, the control system instructs the first motor 4 and the second motor 7 to rotate forward. The forward rotation of the motors drives the first clamping arm 6 and the second clamping arm 9 to approach the copper wire coil until the copper wire coil is firmly clamped.

[0048] Transportation process: Once the copper wire coil is firmly clamped, the spreader can transport it to the designated position. During the transportation process, the clamping mechanism maintains a firm grip on the copper wire coil to ensure safe transportation.

[0049] Unloading operation: When the copper wire coil is transported to the destination, the control system instructs the first motor 4 and the second motor 7 to rotate in the reverse direction. The reverse rotation of the motors drives the first clamping arm 6 and the second clamping arm 9 away from the copper wire coil, thereby releasing the clamp and completing the unloading operation.

[0050] Return to standby state: After unloading is completed, the spreader returns to the initial position and waits for the next operation instruction.

[0051] Through the above working steps, the automatic copper wire coil loading and unloading spreader of this application can efficiently and accurately complete the loading and unloading tasks of copper wire coils, greatly improving the efficiency and safety of industrial production.

[0052] Traditional copper wire coil loading and unloading operations rely on manual labor, with low efficiency and prone to errors. The spreader of this application can quickly and accurately complete the loading and unloading of copper wire coils through an automated clamping mechanism, significantly improving work efficiency. In addition, since the spreader can work continuously without rest, the production cycle can be further shortened and the enterprise's production capacity can be increased.

[0053] Manual handling of copper wire reels poses safety hazards. Especially when the copper wire reels are heavy, the lifting device of this application ensures that the clamping mechanism can accurately and firmly grip the copper wire reels through precise sensing devices and control systems, avoiding safety risks such as slipping and falling during manual handling and effectively protecting the safety of operators.

[0054] The clamping mechanism driven by a servo motor adopted in this application has extremely high control precision and response speed, which ensures that the lifting device can accurately position when gripping the copper wire reels, reducing errors and the risk of damaging the copper wire reels. At the same time, it also helps to improve product quality and customer satisfaction.

[0055] The use of the automatic loading and unloading lifting device for copper wire reels greatly reduces the labor intensity of operators. Instead of manually handling heavy objects, the staff can easily control the lifting device to complete the loading and unloading tasks through the control system or remote control, improving the working environment and reducing physical consumption.

[0056] By integrating sensing devices and control systems, the lifting device can monitor the position and status of copper wire reels in real time, providing real-time data support for production management. This helps enterprises achieve intelligent management, optimize production processes, and improve resource utilization efficiency.

[0057] The design of the lifting device takes into account various working environments and operation requirements. Through the remote control function, operators can remotely control the lifting device, increasing the flexibility and convenience of operation. In addition, the control system can be easily integrated with other automation devices or systems to achieve more extensive production automation.

[0058] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An automatic unloading and unloading copper wire coil hanger, characterized in that: The invention comprises a bracket and a clamping mechanism, wherein the clamping mechanism is arranged on the bracket, and the clamping mechanism is used to clamp and transport the copper wire roll. The clamping mechanism is arranged in at least two groups, and the two groups of the clamping mechanisms are arranged at intervals in front and behind. The clamping mechanism comprises a first clamping mechanism and a second clamping mechanism, and the clamping directions of the first clamping mechanism and the second clamping mechanism are arranged facing each other. The first clamping mechanism comprises a first motor, a first screw rod, and a first clamping arm. The output shaft of the first motor is connected to the first screw rod, and the first clamping arm is arranged on the first screw rod. The second clamping mechanism comprises a second motor, a second screw rod, and a second clamping arm. The output shaft of the second motor is connected to the second screw rod, and the second clamping arm is arranged on the second screw rod. Both the first motor and the second motor are arranged as servo motors. When the first motor and the second motor rotate in the forward direction, the first clamping arm and the second clamping arm are driven to move closer to each other, thereby clamping and fixing the steel wire roll. When the first motor and the second motor rotate in the reverse direction, the first clamping arm and the second clamping arm are driven to move away from each other, thereby releasing the steel wire roll.

2. The automatic unloading and unloading copper wire coil hanger according to claim 1, characterized in that: It also includes a sensing device, which is arranged on the bracket and is used to detect the position and state of the copper wire roll so that the clamping mechanism can clamp accurately.

3. The automatic unloading and unloading copper wire coil hanger according to claim 1 is characterized in that: The inner sides of the first clamping arm and the second clamping arm are both provided with anti-slip materials to increase the stability when clamping the copper wire coil.

4. The automatic unloading and unloading copper wire coil hanger according to claim 1, characterized in that: A control system is also included, which is connected to the first motor and the second motor and is used to control the rotation direction and speed of the first motor and the second motor.

5. The automatic unloading and unloading copper wire coil hanger according to claim 4 is characterized in that: The control system also includes a remote control function, allowing an operator to remotely control the spreader.

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