Seamless steel tube solid solution heat treatment device
By designing chip collector and trumpet-shaped chip joint structures in the seamless steel pipe solution heat treatment device, combined with the guide rod and annular track system, the effective collection and discharge of metal waste chips is achieved, and the problems of waste of resources and poor practicality in the existing devices are solved.
Patent Information
- Application Number
- CN202421814474.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing seamless steel pipe solid solution heat treatment device cannot effectively recover metal waste during the treatment process, resulting in waste of resources and poor device practicality.
A seamless steel pipe solid solution heat treatment device is designed, adopting chip collecting bucket and trumpet-shaped chip joint structure, the chip collecting bucket is effectively collected and discharged through guide rods and annular track system, and the metal waste chips are screened and collected through filters and side discharge pipes.
The full collection and effective discharge of metal waste chips dropped above the transmission roller are achieved, and the waste chip accumulation in the blind spot of the push material is avoided, and the resource recycling efficiency and practicality of the device are improved.
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Figure CN223016916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless steel pipe processing, and more specifically, it relates to a seamless steel pipe solution heat treatment device. Background Art
[0002] Solution treatment: It refers to a heat treatment process in which an alloy is heated to a constant temperature in a high-temperature single-phase region, kept at a constant temperature, and then rapidly cooled after the excess phase is fully dissolved into the solid solution to obtain a supersaturated solid solution. It is mainly to improve the plasticity and toughness of steel and alloys, and prepare for precipitation hardening treatment, etc. It makes various phases in the alloy fully dissolve, strengthens the solid solution, improves toughness and corrosion resistance, eliminates stress and softens, so as to continue processing or forming; during the solution process, metal waste residues will be generated, and it is difficult to treat the waste residues in a sealed treatment furnace. And the metal residues are recyclable materials. There is no good recycling device in the current solution device, resulting in waste of resources.
[0003] To solve the above problems, a Chinese patent with the publication (announcement) number CN218561545U discloses a solution heat treatment device for thin-walled corrosion-resistant stainless steel pipes. It includes a furnace body. There is a furnace wall inside the furnace body. A plurality of transport rollers are rotatably connected inside the furnace body. An installation plate is fixed below the transport rollers. A push plate is slidably connected to the installation plate. There is a telescopic mechanism on the right side of the push plate. A first chute is opened on the right side wall of the push plate. The left end of the telescopic mechanism is slidably connected in the first chute. The right ends of the first rotating rod and the second rotating rod are respectively fixed with a first sliding rod and a second sliding rod. A first gear and a second gear are respectively fixed on the first sliding rod and the second sliding rod. A toothed ring is arranged on the outer rings of the first gear and the second gear. A negative pressure fan is arranged on the left side of the furnace body. An air duct is arranged on the left side of the negative pressure fan. A slag filtering box is arranged below the air duct. A recycling box is arranged on the right side of the slag filtering box. During operation, the thin-walled corrosion-resistant stainless steel pipe will generate metal scraps and fall onto the installation plate at the bottom of the furnace body 1. Then, by controlling the push plate 5 to move leftward, the metal scraps are pushed to the left side of the installation plate 4 for collection. Then, the negative pressure fan 13 sucks the scraps. However, in actual operation, the push plate realizes left and right reciprocating movement through the deformation of the first rotating rod 601 and the second rotating rod 602. However, the path distance of the push plate 5 when moving left and right is limited by the maximum opening and closing angles of the first rotating rod 601 and the second rotating rod 602. Therefore, when the push plate 5 moves to the extreme right position, there will still be a gap between the push plate 5 and the left inner wall of the furnace body 1. This "gap" is the pushing blind area of the push plate 5. Since the push plate 5 cannot push out and collect the metal scraps in the pushing blind area, metal scraps will accumulate in the pushing blind area and cannot be cleaned. Workers need to manually clean the scraps in the pushing blind area regularly. Therefore, the practicality of this solution heat treatment device for thin-walled corrosion-resistant stainless steel pipes is poor. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide a seamless steel pipe solution heat treatment device to solve the above technical problems.
[0005] To achieve the above purpose, the present utility model provides the following technical solution: A seamless steel pipe solution heat treatment device includes a base and a furnace body arranged above the base. There is a furnace wall inside the furnace body, and the furnace wall fits with the inner wall of the furnace body. A plurality of transmission rollers are rotatably connected inside the furnace body, and the transmission rollers are connected to the front and rear sides of the furnace body. A chip collection hopper is arranged below the transmission rollers inside the furnace body. The lower end of the chip collection hopper penetrates through the furnace body and extends to the lower part of the base, and a chip discharge port is formed. The upper end of the chip collection hopper is formed with a chip receiving port, and the chip receiving port is in a horn-shaped structure.
[0006] The present utility model is further arranged as follows: On the inner top wall of the base, two guide rods are correspondingly arranged on the outer circle of the penetration part of the chip collection hopper. The lower ends of the guide rods are connected with limit heads, and guide blocks are slidably arranged on the outer sides. The guide blocks are all fixedly connected with the chip collection hopper.
[0007] The present utility model is further arranged as follows: A spring member is sleeved on the outer circle of the guide rod between the top surface of the guide block and the inner top wall of the base.
[0008] The present utility model is further arranged as follows: An annular track is fixedly arranged on the inner bottom wall of the furnace body on the outer circle of the penetration part of the chip collection hopper. An annular rail seat is slidably arranged above the annular track. A plurality of first protrusions are equidistantly and spacedly arranged on the top surface of the annular rail seat. The chip collection hopper is formed with a fixing ring on the outer periphery of the chip receiving port, and two second protrusions are correspondingly arranged on the bottom surface of the fixing ring.
[0009] The present utility model is further arranged as follows: A plurality of teeth are equidistantly and spacedly distributed on the outer peripheral surface of the annular rail seat. A servo motor is fixedly installed below the base. The output shaft of the servo motor penetrates and extends into the furnace body and is connected with a driving gear, and the driving gear is in meshing cooperation with the teeth.
[0010] The present utility model is further arranged as follows: A filter screen is arranged on the inner side of the opening of the chip receiving port. A side discharge pipe is formed on one side of the filter screen in the lower part of the chip collection hopper. A first collection box is movably installed on the inner bottom wall of the base corresponding to the chip receiving port, and a second collection box is movably installed corresponding to the side discharge pipe.
[0011] The present utility model is further arranged as follows: Adjusting handles are fixedly installed at the front ends of the first collection box and the second collection box, and movable rollers are installed at the bottoms. Receiving grooves adapted to the respective movable rollers are opened on the inner bottom wall of the base.
[0012] In summary, the utility model has the following beneficial effects: When working, the seamless steel pipe is placed on the transmission roller, and the seamless steel pipe undergoes solution heat treatment on the transmission roller. During this process, metal scraps will be generated from the seamless steel pipe and fall into the chip collection hopper. The chip collection hopper has a horn-shaped structure, which can fully collect the metal scraps falling above the transmission roller, and the scraps collected in the chip collection hopper are discharged through the chip discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 is a schematic cross-sectional view of the overall structure of the present utility model;
[0015] Figure 2 is a schematic diagram of the distribution of the first protrusions of the present utility model;
[0016] Figure 3 is Figure 1 a schematic enlarged view of the local structure at A in
[0017] Figure 4 is Figure 1 a schematic enlarged view of the local structure at B in
[0018] Reference numerals: 1, base; 2, furnace body; 20, furnace wall; 21, transmission roller; 22, annular track; 23, annular track seat; 24, first protrusion; 25, fixed ring; 26, second protrusion; 27, tooth; 28, servo motor; 29, drive gear; 3, chip collection hopper; 30, chip discharge port; 31, chip receiving port; 32, guide rod; 33, limit head; 34, guide block; 35, spring member; 36, filter screen; 37, side discharge pipe; 4, first collection box; 40, second collection box; 41, adjustment handle; 42, movable roller; 43, storage groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0020] Please refer to Figures 1-4As shown in the figure, a seamless steel pipe solution heat treatment device according to an embodiment of the present utility model includes a base 1 and a furnace body 2 disposed above the base 1. A furnace wall 20 is provided inside the furnace body 2, and the furnace wall 20 is in contact with the inner wall of the furnace body 2. A plurality of transmission rollers 21 are rotatably connected inside the furnace body 2, and the transmission rollers 21 are connected to the front and rear sides of the furnace body 2. A chip collecting hopper 3 is provided below the transmission rollers 21 inside the furnace body 2. The lower end of the chip collecting hopper 3 penetrates through the furnace body 2 and extends below the base 1, and a chip discharging port 30 is formed. The upper end of the chip collecting hopper 3 is formed with a chip receiving port 31, and the chip receiving port 31 has a horn-shaped structure.
[0021] During use, when working, the seamless steel pipe is placed on the transmission roller 21, and the seamless steel pipe is subjected to solution heat treatment on the transmission roller 21. During this process, metal waste chips will be generated from the seamless steel pipe and fall into the chip collecting hopper 3. The horn-shaped structure of the chip collecting hopper 3 can fully collect the metal waste chips falling above the transmission roller 21, and the waste chips collected in the chip collecting hopper 3 are discharged through the chip discharging port 30.
[0022] On the inner top wall of the base 1, two guide rods 32 are correspondingly provided on the outer circumference of the penetration position of the chip collecting hopper 3. The lower ends of the guide rods 32 are connected with limit heads 33, and guide blocks 34 are slidably arranged on the outer sides. The guide blocks 34 are fixedly connected to the chip collecting hopper 3; a spring member 35 is sleeved on the outer circumference of the guide rods 32 between the top surface of the guide blocks 34 and the inner top wall of the base 1.
[0023] During use, the installation position of the chip collecting hopper 3 is limited by the cooperation between the guide blocks 34 and the guide rods 32, ensuring the installation and movement stability of the chip collecting hopper 3.
[0024] On the inner bottom wall of the furnace body 2, an annular track 22 is fixedly provided on the outer circumference of the penetration position of the chip collecting hopper 3. An annular rail seat 23 is slidably arranged above the annular track 22. A number of first protrusions 24 are equidistantly and spacedly arranged on the top surface of the annular rail seat 23. A fixing ring 25 is formed on the outer circumference of the chip receiving port 31 of the chip collecting hopper 3, and two second protrusions 26 are correspondingly arranged on the bottom surface of the fixing ring 25; a number of teeth 27 are equidistantly and spacedly distributed on the outer peripheral surface of the annular rail seat 23. A servo motor 28 is fixedly installed below the base 1, and the output shaft of the servo motor 28 penetrates and extends into the furnace body 2 and is connected with a driving gear 29, and the driving gear 29 is in meshing cooperation with the teeth 27.
[0025] When in use, the servo motor 28 is started and drives the driving gear 29 to rotate. A sleeve adapted to the output shaft of the servo motor 28 is provided on the furnace body 2 and the base 1. The driving gear 29 rotates and drives the annular rail seat 23 to slide along the annular track 22 through the meshing cooperation between the driving gear 29 and the teeth 27. The annular track 22, the annular rail seat 23 and the chip collecting bucket 3 are coaxial. The annular rail seat 23 rotates to drive each first protrusion 24 at its upper end to move and contact or disengage with the two second protrusions 26. The number of the first protrusions 24 is even and the utility model Preferably, there are 6 first protrusions 24, and each first protrusion 24 lifts the chip collecting bucket 3 when it contacts the second protrusion 26. The movement path of the chip collecting bucket 3 is limited by the cooperation between the guide block 34 and the guide rod 32, and the spring member 35 is prompted to store energy when the chip collecting bucket 3 is lifted. When the first protrusion 24 is out of contact with the second protrusion 26, the chip collecting bucket 3 returns to its initial position due to the release of the stored energy of the spring member 35. The above action drives the chip collecting bucket 3 to vibrate up and down to ensure that the metal waste in the chip collecting bucket 3 falls fully and is discharged from the chip discharge port 30.
[0026] A filter screen 36 is arranged on the inner side of the chip receiving opening 31 , and a side discharge pipe 37 is formed on the lower part of the chip collecting bucket 3 on one side of the filter screen 36 . A first collecting box 4 is movably installed on the inner bottom wall of the base 1 at a position corresponding to the chip receiving opening 31 , and a second collecting box 40 is movably installed at a position corresponding to the side discharge pipe 37 .
[0027] When in use, metal waste chips pass through the filter screen 36 before falling out of the chip discharge port 30. The filter screen 36 blocks large particles of metal waste chips and discharges them through the side discharge pipe 37 for collection. Small particles of metal waste chips directly pass through the filter screen 36 and are discharged and collected from the chip discharge port 30. The metal waste slag is screened and collected into the first collection box 4 and the second collection box 40 respectively, which is convenient for the later classification of metal waste slag of different specifications, so as to better recycle them.
[0028] The first collection box 4 and the second collection box 40 are fixedly provided with an adjusting handle 41 at the front end and a movable roller 42 at the bottom. The inner bottom wall of the base 1 is provided with a storage groove 43 adapted to each movable roller 42 .
[0029] When in use, the movable roller 42 facilitates the pulling and pulling of the first collection box 4 or the second collection box 40 for daily cleaning, and the storage groove 43 limits the installation position of the first collection box 4 and the second collection box 40, so as to facilitate the rapid placement of the first collection box 4 and the second collection box 40 when they are installed;
[0030] The adjustment handle 41 provides a stable fulcrum for loading and unloading the first collection box 4 or the second collection box 40 .
[0031] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0032] It should be noted that the terms pointed out by the present utility model, such as "front", "rear", "vertical", "horizontal", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the protection scope of the present utility model.
[0033] The above is only the preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the idea of the present utility model belong to the protection scope of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and retouches should also be regarded as within the protection scope of the present utility model.
Claims
1. A solution heat treatment device for seamless steel pipes, comprising a base (1) and a furnace body (2) arranged above the base (1), characterized in that: A furnace wall (20) is arranged inside the furnace body (2), and the furnace wall (20) is in contact with the inner wall of the furnace body (2). A plurality of groups of transmission rollers (21) are rotatably connected inside the furnace body (2), and the transmission rollers (21) are connected to the front and rear sides of the furnace body (2). A chip collecting bucket (3) is arranged below the transmission rollers (21) in the furnace body (2). The lower end of the chip collecting bucket (3) passes through the furnace body (2) and extends to the bottom of the base (1), and is formed with a chip discharge opening (30). The upper end of the chip collecting bucket (3) is formed with a chip receiving opening (31). 1) and the chip receiving opening (31) is in a trumpet-shaped structure; the inner bottom wall of the furnace body (2) is located at the outer ring where the chip collecting bucket (3) passes through, and a circular track (22) is fixedly provided, and a circular track seat (23) is slidably arranged above the circular track (22); a plurality of first protrusions (24) are equidistantly and spaced apart on the top surface of the circular track seat (23); a fixed ring (25) is formed on the outer periphery of the chip receiving opening (31) of the chip collecting bucket (3), and two second protrusions (26) are correspondingly arranged on the bottom surface of the fixed ring (25).
2. The solution heat treatment device for seamless steel pipe according to claim 1, characterized in that: Two guide rods (32) are arranged on the inner top wall of the base (1) at the outer ring where the chip collecting bucket (3) passes through, and the lower ends of the guide rods (32) are connected to the limited position heads (33) and the outer sides are slidably provided with guide blocks (34), and the guide blocks (34) are fixedly connected to the chip collecting bucket (3).
3. The solution heat treatment device for seamless steel pipe according to claim 2, characterized in that: The outer ring of the guide rod (32) is located between the top surface of the guide block (34) and the inner top wall of the base (1) and is sleeved with a spring member (35).
4. The solution heat treatment device for seamless steel pipe according to claim 1, characterized in that: The outer peripheral surface of the annular rail seat (23) is provided with a plurality of teeth (27) which are equidistantly and spaced apart from each other. A servo motor (28) is fixedly installed below the base (1). The output shaft of the servo motor (28) extends through the furnace body (2) and is inscribed with a driving gear (29). The driving gear (29) is in meshing cooperation with the teeth (27).
5. The solution heat treatment device for seamless steel pipe according to claim 1, characterized in that: A filter screen (36) is arranged inside the opening of the chip receiving opening (31); a side discharge pipe (37) is formed at the lower part of the chip collecting bucket (3) on one side of the filter screen (36); a first collecting box (4) is movably mounted on the inner bottom wall of the base (1) at a position corresponding to the chip receiving opening (31); and a second collecting box (40) is movably mounted at a position corresponding to the side discharge pipe (37).
6. The solution heat treatment device for seamless steel pipe according to claim 5, characterized in that: The first collection box (4) and the second collection box (40) are fixedly provided with an adjustment handle (41) at the front end and a movable roller (42) at the bottom, and the inner bottom wall of the base (1) is provided with a storage groove (43) adapted to each movable roller (42).
Citation Information
Patent Citations
Solid solution heat treatment device for thin-wall corrosion-resistant stainless steel pipe
CN218561545U