Device for machining plunger seat
By designing a device including a workbench, bottom plate, disc brake tail seat, cam rotary table, clamping plate, hydraulic cylinder and tooling fixture, the problems of low processing efficiency and low accuracy in the prior art are solved, efficient and accurate plunger seat processing are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421629698.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing devices used for machining plunger seats have problems such as low processing efficiency, low accuracy, low mechanization and high labor costs, resulting in high manufacturing costs and low accuracy during use.
A device including a workbench, bottom plate, disc brake tail seat, cam rotor, clamping plate, hydraulic cylinder and tooling fixture is designed. The four-axis cam rotor has a large indexing range, simple structure, strong load-bearing capacity, low manufacturing cost and high indexing accuracy, which improves processing efficiency and accuracy.
Through mechanized production, the quality of production and processing products is improved, the processing accuracy is ensured, the structure is simplified, and practicality and production efficiency are improved.
Smart Images

Figure CN223029623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a device for machining a plunger seat. More specifically, it relates to a device for machining a plunger seat that is mechanized, improves machining efficiency, and ensures machining accuracy. Background Art
[0002] The plunger seat is a supporting and positioning component of the plunger, which ensures that the plunger can maintain a stable trajectory and direction during reciprocating motion.
[0003] Currently, the devices for machining plunger seats on the market are generally produced manually, with the characteristics of low machining efficiency, low precision, low mechanization degree, and high labor cost. For manufacturers, the manufacturing cost is high, which is not conducive to sales; for users, the precision during use is low and the practicability is poor. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a device for machining a plunger seat that is mechanized, improves machining efficiency, and ensures machining accuracy.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A device for machining a plunger seat, including a workbench, a bottom plate arranged on the workbench, a disc-type brake tailstock and a cam turntable oppositely arranged on the bottom plate, and a clamping plate arranged between the disc-type brake tailstock and the cam turntable. A plurality of machining devices are arranged on the clamping plate. The machining device includes a machining part arranged on the top of the clamping plate, a driving part arranged on the bottom of the clamping plate, and a transmission device for connecting the machining part and the driving part. The driving part is an oil cylinder, and the power generated by the oil cylinder makes the transmission device reciprocate up and down, so that the transmission device drives the machining part to perform machining.
[0006] By adopting the above technical solution, the advantages of the four-axis cam turntable include a large indexing range, simple structure, strong load-bearing capacity, low manufacturing cost, and high indexing accuracy. Through mechanized production, the quality of the products produced during machining is improved, the machining accuracy is ensured, and the machining device is divided into a driving part, a transmission structure, and a machining part, making the structure simple and the practicability strong.
[0007] The utility model is further arranged as follows: The machining part is a tooling fixture. A plunger seat is placed on the top of the tooling fixture. Limiting parts for fixing the plunger seat are oppositely arranged on the front and rear sides of the tooling fixture, and the limiting parts are fixedly connected with the clamping plate. L-shaped pressing plates are oppositely arranged on the left and right sides of the tooling fixture. When the machining part starts to work, the L-shaped pressing plates reciprocate up and down, continuously pressing the plunger seat downward against the tooling fixture, so as to machine the plunger seat.
[0008] By adopting the above technical solution, a plunger seat arranged at the top of the workpiece clamped by the tooling and a positioning portion arranged between the workpiece clamped by the tooling and the plunger seat are provided. A limiting post is arranged at the bottom end of the plunger seat, and the limiting post is used to fix the position of the positioning portion, so that during the reprocessing, the plunger seat is fixedly placed on the tooling fixture through the limiting portion, thereby ensuring the processing quality.
[0009] The present utility model is further arranged as follows: the transmission device includes a double-rod structure arranged at the bottom end of the oil cylinder and a rod sleeved outside the double-rod structure and the L-shaped pressing plate. The double-rod structure is fixedly connected to the oil cylinder, and both the double-rod structure and the L-shaped pressing plate are fixedly connected to the rod. A notch is arranged on the clamping plate, so that the L-shaped pressing plate passes through the clamping plate.
[0010] By adopting the above technical solution, when the oil cylinder starts to work, the oil cylinder presses down the double-rod structure, thereby driving the rod to press down, so that the L-shaped pressing plate presses down; conversely, the L-shaped pressing plate returns upward, making the transmission device simple in structure, high in transmission efficiency and strong in practicability.
[0011] The present utility model is further arranged as follows: clamping members are further arranged on the clamping plate and are arranged on both sides of the L-shaped pressing plate. The clamping members are fixedly connected to the clamping plate and have a gap with the L-shaped pressing plate. The top end of the L-shaped pressing plate abuts against the circumferential side of the plunger seat. An obliquely upward through hole is arranged in the clamping member, and a positioning pin is arranged in the through hole. The clamping member and the L-shaped pressing plate are slidably connected through the positioning pin.
[0012] By adopting the above technical solution, when the L-shaped pressing plate moves downward under force, the L-shaped pressing plate presses down the plunger seat; conversely, when the L-shaped pressing plate moves upward, the L-shaped pressing plate is separated from the plunger seat, so that the plunger seat can be removed from the tooling fixture. Using the positioning pin and the through hole, the structure is simple, the installation and disassembly are convenient, and it is convenient for production.
[0013] The present utility model is further arranged as follows: a threaded hole is arranged in the oil cylinder, and the oil cylinder is threadedly connected to the double-rod structure.
[0014] By adopting the above technical solution, the double-rod structure provides higher stability and load-bearing capacity due to its strong stability, load-bearing capacity, compressive strength, durability, adaptability to multi-directional operation and optimized dynamic performance, ensuring the stability and safety of the structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall view of an embodiment of a device for processing a plunger seat according to the present utility model;
[0016] Figure 2 It is a partial schematic view of the processing device of the present utility model;
[0017] Figure 3 This is an exploded view of the processing device of the present utility model;
[0018] In the figure: 1, workbench; 2, bottom plate; 3, disc brake tailstock; 4, cam turntable; 5, clamping plate; 6, oil cylinder; 7, tooling fixture; 8, plunger seat; 9, limiting part; 10, L-shaped pressing plate; 11, double tie rod structure; 12, tie rod; 13, notch; 14, clamping part; 17, threaded hole. Detailed implementation manners
[0019] Refer to Figures 1 to 3 To further illustrate an embodiment of a device for processing a plunger seat of the present utility model.
[0020] For ease of explanation, in the embodiments, spatial relative terms such as "upper", "lower", "left", "right", etc. are used to describe the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientations shown in the figure, the spatial terms are intended to include different orientations during the use or operation of the device. For example, if the device in the figure is inverted, the element described as being "below" other elements or features will be positioned "above" other elements or features. Therefore, the exemplary term "lower" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.
[0021] Moreover, relational terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.
[0022] A device for processing a plunger seat includes a workbench 1, a bottom plate 2 arranged on the workbench 1, a disc brake tailstock 3 and a cam turntable 4 oppositely arranged on the bottom plate 2, and a clamping plate 5 arranged between the disc brake tailstock 3 and the cam turntable 4. A number of processing devices are provided on the clamping plate 5. The processing device includes a processing part arranged at the top of the clamping plate 5, a driving part arranged at the bottom of the clamping plate 5, and a transmission device for connecting the processing part and the driving part. The driving part is an oil cylinder 6. The oil cylinder 6 generates power to make the transmission device reciprocate up and down, so that the transmission device drives the processing part to perform processing. The advantages of the four-axis cam turntable 4 include a large indexing range, simple structure, strong load-bearing capacity, low manufacturing cost, and high indexing accuracy, etc. Through mechanized production, the quality of the products produced and processed is improved, the processing accuracy is guaranteed, and the processing device is divided into a driving part, a transmission structure, and a processing part, making the structure simple and highly practical.
[0023] Preferably, the processing part is the tooling fixture 7. A plunger seat 8 is placed on the top of the tooling fixture 7. Limiting parts 9 for fixing the plunger seat 8 are oppositely arranged on the front and rear sides of the tooling fixture 7. The limiting parts 9 are fixedly connected with the clamping plates 5. L-shaped pressing plates 10 are oppositely arranged on the left and right sides of the tooling fixture 7. When the processing part starts to work, the L-shaped pressing plates 10 move up and down reciprocally, continuously pressing the plunger seat 8 downward against the tooling fixture 7, so as to process the plunger seat 8. The plunger seat 8 is arranged at the top of the workpiece clamped by the tooling, and a positioning part is arranged between the workpiece clamped by the tooling and the plunger seat 8. A limiting column is arranged at the bottom end of the plunger seat 8, and the limiting column is used to fix the position of the positioning part, so that during the processing, the plunger seat 8 is fixedly placed on the tooling fixture 7 through the limiting parts 9, thereby ensuring the processing quality.
[0024] Preferably, the transmission device includes a double-rod structure 11 arranged at the bottom end of the oil cylinder 6 and a rod 12 sleeved outside the double-rod structure 11 and the L-shaped pressing plate 10. The double-rod structure 11 is fixedly connected with the oil cylinder 6, and both the double-rod structure 11 and the L-shaped pressing plate 10 are fixedly connected with the rod 12. A notch 13 is arranged on the clamping plate 5, so that the L-shaped pressing plate 10 passes through the clamping plate 5. When the oil cylinder 6 starts to work, the oil cylinder 6 presses the double-rod structure 11 downward, thereby driving the rod 12 to press downward, so that the L-shaped pressing plate 10 presses downward; conversely, the L-shaped pressing plate moves upward to restore, making the transmission device simple in structure, high in transmission efficiency and strong in practicability.
[0025] Preferably, clamping members 14 are further arranged on the clamping plates 5, and the clamping members 14 are arranged on both sides of the L-shaped pressing plate 10. The clamping members 14 are fixedly connected with the clamping plates 5 and have a gap with the L-shaped pressing plate 10. The top end of the L-shaped pressing plate 10 abuts against the circumferential side of the plunger seat 8. An obliquely upward through hole is arranged in the clamping member 14, and a positioning pin is arranged in the through hole. The clamping member 14 and the L-shaped pressing plate 10 are slidably connected through the positioning pin. When the L-shaped pressing plate 10 moves downward under force, the L-shaped pressing plate 10 presses the plunger seat 8 downward; conversely, when the L-shaped pressing plate 10 moves upward, the L-shaped pressing plate 10 is separated from the plunger seat 8, so that the plunger seat 8 can be removed from the tooling fixture 7. Using the positioning pin and the through hole, the structure is simple, the installation and disassembly are convenient, and it is convenient for production.
[0026] Preferably, a threaded hole 17 is arranged in the oil cylinder 6, and the oil cylinder 6 is threadedly connected with the double-rod structure 11. The double-rod structure 11 provides higher stability and load-bearing capacity due to its strong stability, load-bearing capacity, compressive strength, durability, adaptability to multi-directional operation and optimized dynamic performance, ensuring the stability and safety of the structure.
[0027] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for machining a plunger seat, comprising a workbench (1), a base plate (2) arranged on the workbench (1), a disc brake tail seat (3) and a cam turntable (4) arranged on the base plate (2) relative to each other, and a clamping plate (5) arranged between the disc brake tail seat (3) and the cam turntable (4), characterized in that: The clamping plate (5) is provided with a plurality of processing devices, the processing devices comprising a processing part arranged at the top of the clamping plate (5), a driving part arranged at the bottom of the clamping plate (5), and a transmission device used to connect the processing part and the driving part, the driving part is a hydraulic cylinder (6), the hydraulic cylinder (6) generates power to make the transmission device reciprocate up and down, so that the transmission device drives the processing part to perform processing; The processing part is a jig (7), a plunger seat (8) is placed on the top of the jig (7), limiting parts (9) for fixing the plunger seat (8) are arranged oppositely on the front and rear sides of the jig (7), the limiting parts (9) are fixedly connected to the clamping plate (5), and L-shaped pressing plates (10) are arranged oppositely on the left and right sides of the jig (7). When the processing part starts to work, the L-shaped pressing plates (10) reciprocate up and down, continuously causing the plunger seat (8) to press the jig (7) downward, thereby processing the plunger seat (8).
2. A device for processing a plunger seat according to claim 1, characterized in that: The transmission device includes a double tie rod structure (11) arranged at the bottom end of the hydraulic cylinder (6) and a tie rod (12) sleeved outside the double tie rod structure (11) and the L-shaped pressure plate (10). The double tie rod structure (11) is fixedly connected to the hydraulic cylinder (6) and the double tie rod structure (11) and the L-shaped pressure plate (10) are both fixedly connected to the tie rod (12). A notch (13) is provided on the clamping plate (5) so that the L-shaped pressure plate (10) passes through the clamping plate (5). When the hydraulic cylinder (6) starts to work, the hydraulic cylinder (6) presses the double tie rod structure (11) downward, thereby causing the tie rod (12) to be pressed downward, so that the L-shaped pressure plate (10) is pressed downward; otherwise, the L-shaped pressure plate returns to its original position.
3. The device for processing a plunger seat according to claim 1, characterized in that: The clamping plate (5) is also provided with a clamping piece (14) and the clamping piece (14) is arranged on both sides of the L-shaped pressure plate (10). The clamping piece (14) is fixedly connected to the clamping plate (5) and there is a gap between the clamping piece (14) and the L-shaped pressure plate (10). The top end of the L-shaped pressure plate (10) is in contact with the peripheral side of the plunger seat (8). The clamping piece (14) is provided with an upwardly inclined through hole and a positioning pin is provided in the through hole. The clamping piece (14) and the L-shaped pressure plate (10) are slidably connected through the positioning pin. When the L-shaped pressure plate (10) is forced to move downward, the L-shaped pressure plate (10) presses the plunger seat (8) downward; conversely, when the L-shaped pressure plate (10) moves upward, the L-shaped pressure plate (10) is separated from the plunger seat (8), so that the plunger seat (8) can be removed from the fixture (7).
4. The device for machining a plunger seat according to claim 1, characterized in that: A threaded hole (17) is provided in the hydraulic cylinder (6), and the hydraulic cylinder (6) and the double tie rod structure (11) are threadedly connected.