Aerated concrete plate waste crushing device
By designing a waste crushing device for aerated concrete slabs including crushing components and screening components, the problem of difficult separation between steel bars and concrete in the prior art is solved, and efficient resource recycling and classification processing is achieved.
Patent Information
- Application Number
- CN202422303175.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing aerated concrete slab waste crushing device is difficult to effectively separate steel bars and concrete crushed materials during the crushing process, resulting in difficulty in resource recycling and classification processing.
A crushing device including a first crushing box and a second crushing box is designed. After initial crushing of the crushing component, small particles and large particles are separated by filter plates, and then steel bars are adsorbed through electromagnetic plates in the screening component, thereby realizing the separation of steel bars and concrete.
It effectively improves the resource recycling and classification processing efficiency of aerated concrete slab waste, realizes the separation of steel bars and concrete, and promotes the efficient utilization of resources.
Smart Images

Figure CN223042804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclaved aerated concrete sheet production, and particularly relates to a crushing device for autoclaved aerated concrete sheet waste. Background Art
[0002] Autoclaved aerated concrete board is a new type of lightweight and porous building material, mainly composed of raw materials such as cement, lime, and silica sand. Different numbers of steel mesh sheets are configured and added according to structural requirements. This material is cured by high-temperature and high-pressure steam to form a concrete board with porous crystals. Its density is smaller than that of cementitious materials, and it has good fire resistance, fire prevention, sound insulation, heat insulation, heat preservation and other properties. It is applicable to civil and industrial buildings. During use, it needs to be cut into different sizes, which will generate some redundant waste. In order to save stacking sites and recycle resources, a crushing device for autoclaved aerated concrete sheet waste is required.
[0003] In the existing crushing device for autoclaved aerated concrete sheet waste, a single crushing roller is generally used for crushing treatment. Some steel mesh sheets are placed in autoclaved aerated concrete sheets. These steel mesh sheets will be crushed together with the concrete board, resulting in the mixing of steel bars in the crushed materials, which is not conducive to resource recovery and classification treatment. Content of the Utility Model
[0004] The purpose of the utility model is to provide a crushing device for autoclaved aerated concrete sheet waste. The waste of autoclaved aerated concrete sheet is preliminarily crushed by the crushing component in the first crushing box. Due to the different strengths of steel bars and concrete, the particle sizes after crushing are different. After being filtered by the filter plate below, the small particle crushed materials directly fall onto the discharge plate and are discharged, while the steel bar crushed materials and large particle concrete crushed materials enter the second crushing box. By arranging a screening component above the second crushing box and using the electromagnetic plate in the screening component to adsorb the steel bars in the crushed materials, the effect of separating the steel bars from the crushed materials is realized, so as to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A crushing device for autoclaved aerated concrete sheet waste, including a box body component. Two groups of crushing components are installed inside the box body component. A screening component is installed on the top of the box body component. The box body component includes a first crushing box and a second crushing box. A filter plate is fixedly installed inside the second crushing box body. One end of the filter plate penetrates to the outside of the first crushing box, and the discharge end of the filter plate is located above the second crushing box. The screening component includes a support plate installed on the top of the second crushing box. Two groups of fixing frames are installed on the top of the support plate. Sliding grooves are opened on the opposite sides of the two groups of fixing frames. A T-shaped frame is slidably installed inside the sliding grooves. An electromagnetic plate is fixedly installed at the bottom of the T-shaped frame, and the electromagnetic plate is located above the second crushing box.
[0006] Preferably, the crushing assembly includes an L-shaped bracket, a servo motor is bolted to the top of the L-shaped bracket, a driving wheel is key-connected to the output shaft of the servo motor, and the driving wheel is meshed with a driven wheel.
[0007] Preferably, a first rotating rod is fixedly installed at one end of the driving wheel, a second rotating rod is fixedly installed at one end of the driven wheel, a first crushing roller is fixedly installed on the outer side of the first rotating rod, and a second crushing roller is installed on the outer side of the second rotating rod.
[0008] Preferably, a set of crushing assemblies are installed inside both the first crushing box and the second crushing box, the two groups of L-shaped brackets are respectively installed on the front end faces of the first crushing box and the second crushing box, and the outer arc surfaces of one group of the first rotating rod and the second rotating rod are rotatably connected to the first crushing box in a penetrating manner, and the outer arc surfaces of the other group of the first rotating rod and the second rotating rod are rotatably connected to the second crushing box in a penetrating manner.
[0009] Preferably, a discharge plate is installed inside the second crushing box, and one end of the discharge plate penetrates to the outside of the first crushing box.
[0010] Preferably, filter holes are formed in the top of the filter plate, and the filter holes are located below one group of the first crushing roller and the second crushing roller.
[0011] Preferably, a support frame is installed at one end of the fixing frame, an electric push rod is bolted to the top of the support frame, and one end of the electric push rod is fixedly connected to the middle of the T-shaped frame.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] Through the arrangement of the crushing assembly, the waste of aerated concrete slabs is crushed. Due to the different strengths of the steel bars and the concrete, the particle sizes after crushing are different. After being filtered by the filter plate below, the small particle fragments directly fall onto the discharge plate and are discharged, while the steel bar fragments and the large particle concrete fragments enter the second crushing box. By arranging a screening assembly above the second crushing box and using the electromagnetic plate in the screening assembly to adsorb the steel bars in the fragments, the effect of separating the steel bar waste from the aerated concrete slabs is achieved, thereby improving the efficiency of resource recovery and classification.
[0014] Other features and advantages of the present utility model will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 3 is a schematic diagram of the installation structure of the filter plate of the present utility model;
[0018] Figure 4 is a schematic diagram of the installation structure of the crushing component of the present utility model;
[0019] Figure 5 is a schematic diagram of the installation structure of the screening component of the present utility model.
[0020] In the figure: 1. Box body assembly; 11. First crushing box; 12. Second crushing box; 13. Filter plate; 14. Filter holes; 15. Discharge plate; 2. Crushing component; 21. L-shaped bracket; 22. Servo motor; 23. Driving wheel; 24. Driven wheel; 25. First rotating rod; 26. Second rotating rod; 27. First crushing roller; 28. Second crushing roller; 3. Screening component; 31. Support plate; 32. Fixed frame; 33. Sliding groove; 34. Support frame; 35. Electric push rod; 36. T-shaped frame; 37. Electromagnetic plate. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-5 , the present utility model provides a waste crushing device for aerated concrete slabs, which is characterized in that: it includes a box body assembly 1, two sets of crushing components 2 are installed inside the box body assembly 1, a screening component 3 is installed on the top of the box body assembly 1, the box body assembly 1 includes a first crushing box 11 and a second crushing box 12, a filter plate 13 is fixedly installed inside the second crushing box 12, one end of the filter plate 13 penetrates to the outside of the first crushing box 11, and the discharge end of the filter plate 13 is located above the second crushing box 12. The screening component 3 includes a support plate 31 installed on the top of the second crushing box 12, two sets of fixed frames 32 are installed on the top of the support plate 31, sliding grooves 33 are opened on the opposite sides of the two sets of fixed frames 32, a T-shaped frame 36 is slidably installed inside the sliding grooves 33, an electromagnetic plate 37 is fixedly installed at the bottom of the T-shaped frame 36, and the electromagnetic plate 37 is located above the second crushing box 12.
[0023] During use, through the setting of the crushing component 2, the servo motor 22 is started to drive the rotation of the first crushing roller 27 and the second crushing roller 28, achieving the effect of crushing the waste of aerated concrete slabs. Utilizing the different strengths of steel bars and concrete, the particle sizes after crushing are different. After being filtered by the filter plate 13 below, the small particle debris falls through the filter holes 14 onto the discharge plate 15 and is discharged. The steel bar debris and the large particle concrete debris enter the second crushing box 12. Through the screening component 3 placed on the top of the second crushing box 12, the electromagnetic plate 37 in the screening component 3 is used to adsorb the steel bars in the debris, thereby achieving the effect of separating the steel bar waste from the aerated concrete slabs.
[0024] The crushing component 2 includes an L-shaped bracket 21. A servo motor 22 is bolted to the top of the L-shaped bracket 21. The output shaft of the servo motor 22 is key-connected with a driving wheel 23. The driving wheel 23 is meshed and connected with a driven wheel 24. By using the connection relationship among the servo motor 22, the driving wheel 23, and the driven wheel 24, the servo motor 22 is started to drive the driving wheel 23 and the driven wheel 24 to rotate simultaneously, and the rotation directions of the driving wheel 23 and the driven wheel 24 are different.
[0025] One end of the driving wheel 23 is fixedly installed with a first rotating rod 25. One end of the driven wheel 24 is fixedly installed with a second rotating rod 26. The first crushing roller 27 is fixedly installed on the outer side of the first rotating rod 25. The second crushing roller 28 is installed on the outer side of the second rotating rod 26, achieving the effect that the driving wheel 23 and the driven wheel 24 respectively drive the first crushing roller 27 and the second crushing roller 28 to rotate simultaneously.
[0026] A set of crushing components 2 are installed inside both the first crushing box 11 and the second crushing box 12. The two groups of L-shaped brackets 21 are respectively installed on the front faces of the first crushing box 11 and the second crushing box 12. The outer arc surfaces of one group of the first rotating rod 25 and the second rotating rod 26 are rotationally connected to the first crushing box 11 in a penetrating manner. The outer arc surfaces of the other group of the first rotating rod 25 and the second rotating rod 26 are rotationally connected to the second crushing box 12 in a penetrating manner, improving the stability of the fixed rotation of the first rotating rod 25 and the second rotating rod 26.
[0027] An outlet plate 15 is installed inside the second crushing box 12. One end of the outlet plate 15 penetrates to the outside of the first crushing box 11, ensuring that the debris in the first crushing box 11 and the second crushing box 12 is discharged to the same position.
[0028] Filter holes 14 are opened at the top of the filter plate 13. The filter holes 14 are located below one group of the first crushing roller 27 and the second crushing roller 28. The waste of the aerated concrete slabs falls onto the filter plate 13 after being preliminarily crushed in the first crushing box 11, facilitating the filtering of the debris by the filter plate 13.
[0029] One end of the fixing frame 32 is provided with a support frame 34. The top of the support frame 34 is bolted with an electric push rod 35. One end of the electric push rod 35 is fixedly connected to the middle of the T-shaped frame 36. Starting the electric push rod 35 can drive the T-shaped frame 36 to move.
[0030] During specific use: Put the waste of aerated concrete plates into the upper opening of the first crushing box 11. Start the servo motor 22 to rotate counterclockwise, driving the driving wheel 23 to rotate counterclockwise. The counterclockwise rotation of the driving wheel 23 drives the driven wheel 24 to rotate clockwise. The rotation of the driving wheel 23 and the driven wheel 24 drives the rotation of the first rotating rod 25 and the second rotating rod 26. The rotation of the first rotating rod 25 and the second rotating rod 26 drives the rotation of the first crushing roller 27 and the second crushing roller 28, thus achieving the effect of crushing the waste of aerated concrete plates.
[0031] The crushed materials after crushing fall onto the lower filter plate 13. Through the filter holes 14 on the filter plate 13, part of the small-particle crushed materials are filtered to the lower discharge plate 15 and directly discharged. The steel bar fragments and large-particle concrete fragments fall into the feed port of the second crushing box 12 along the inclined direction of the filter plate 13. At the same time, through the screening assembly 3, start the electromagnetic plate 37 above the second crushing box 12. Using the suction force of the electromagnetic plate 37 on iron products, the steel bar fragments are screened out from the crushed materials. After the screening is completed, start the electric push rod 35 to contract to move the electromagnetic plate 37 to the left side of the second crushing box 12, and turn off the electromagnetic plate 37. The steel bar fragments fall to the designated location, achieving the effect of separately recycling the steel bars.
[0032] The crushed materials after screening enter the second crushing box 12. Through the re-crushing of the crushing assembly 2, the crushed materials fall onto the lower discharge plate 15 and are discharged to the designated location by using the inclination of the discharge plate 15. Through the setting of the above device, the effect of crushing the waste of concrete plates is achieved, and at the same time, the waste steel bars are screened out from the crushed materials, improving the efficiency of resource recycling and classification.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for crushing waste aerated concrete panels, characterized by: It comprises a box assembly (1), two groups of crushing assemblies (2) are installed inside the box assembly (1), and a screening assembly (3) is installed on the top of the box assembly (1); The box assembly (1) comprises a first crushing box (11) and a second crushing box (12); a filter plate (13) is fixedly installed inside the second crushing box (12); one end of the filter plate (13) penetrates the outside of the first crushing box (11), and the discharge end of the filter plate (13) is located above the second crushing box (12); The screening assembly (3) comprises a support plate (31) mounted on the top of the second crushing box (12), two groups of fixed frames (32) are mounted on the top of the support plate (31), sliding grooves (33) are provided on opposite sides of the two groups of fixed frames (32), a T-shaped frame (36) is slidably mounted inside the sliding groove (33), an electromagnetic plate (37) is fixedly mounted on the bottom of the T-shaped frame (36), and the electromagnetic plate (37) is located above the second crushing box (12).
2. The aerated concrete plate waste crushing device according to claim 1, characterized in that: The crushing assembly (2) comprises an L-shaped bracket (21), a servo motor (22) is bolted to the top of the L-shaped bracket (21), an output shaft of the servo motor (22) is keyed to a driving wheel (23), and the driving wheel (23) is meshingly connected to a driven wheel (24).
3. The aerated concrete plate waste crushing device according to claim 2, characterized in that: A first rotating rod (25) is fixedly mounted on one end of the driving wheel (23), a second rotating rod (26) is fixedly mounted on one end of the driven wheel (24), a first crushing roller (27) is fixedly mounted on the outer side of the first rotating rod (25), and a second crushing roller (28) is mounted on the outer side of the second rotating rod (26).
4. The aerated concrete plate waste crushing device according to claim 3 is characterized by: A group of crushing components (2) are installed inside the first crushing box (11) and the second crushing box (12), and the two groups of L-shaped brackets (21) are installed on the front end surfaces of the first crushing box (11) and the second crushing box (12) respectively. The outer arc surface of one group of the first rotating rod (25) and the second rotating rod (26) is connected to the first crushing box (11) in a through-type rotational manner, and the outer arc surface of the other group of the first rotating rod (25) and the second rotating rod (26) is connected to the second crushing box (12) in a through-type rotational manner.
5. The aerated concrete plate waste crushing device according to claim 1, characterized in that: A discharge plate (15) is installed inside the second crushing box (12), and one end of the discharge plate (15) penetrates to the outside of the first crushing box (11).
6. The aerated concrete plate waste crushing device according to claim 1, characterized in that: A filtering hole (14) is provided on the top of the filtering plate (13), and the filtering hole (14) is located below one group of the first crushing roller (27) and the second crushing roller (28).
7. The aerated concrete plate waste crushing device according to claim 1, characterized in that: A support frame (34) is installed at one end of the fixing frame (32), an electric push rod (35) is bolted to the top of the support frame (34), and one end of the electric push rod (35) is fixedly connected to the middle of the T-shaped frame (36).