Waste removing device for foam die cutting products

Abstract

The utility model belongs to the technical field of die cutting type product processing, and particularly relates to a waste removing device for foam type die cutting products, which comprises a waste removing plate, a waste collecting plate and a waste collecting plate, a plurality of waste removing teeth are uniformly arranged on the feeding side of the waste removing plate; wherein the tooth width of each waste removing tooth is smaller than the width of a rib part of a waste material on a product to be subjected to waste removal; the distance between every two adjacent waste removing teeth is larger than the width of a product body on a product to be subjected to waste removing; when the product to be subjected to waste removal is conveyed on the conveying line to be in contact with the waste removal teeth on the waste removal plate, the waste removal teeth shovel up the corresponding waste so as to separate the waste from the product body; by arranging the fixed waste removing plate, manual waste removing and temporary device waste removing are replaced, the plate is adopted as a main body material, and due to the fact that the plate has good physical characteristics, high strength, good weather resistance, easy machining and low cost.

Description

Technical Field

[0001] The utility model belongs to the technical field of processing of die-cut products, and particularly relates to a waste removing device for foam die-cut products. Background Art

[0002] In the existing technical solutions for removing waste from non-continuous foam products, manual waste removal or temporary devices are used for waste removal. In the existing technical solutions, due to specific production processes, waste removal cannot be directly carried out by winding, and only manual waste removal can be used. When removing waste manually, there will be problems such as high comprehensive labor costs for products, and it will affect the continuity of the entire production process when there is no one on duty. In addition, since temporary materials (such as toothpicks, tapes, etc.) are added to the equipment by bundling, pasting, etc., there will be problems such as unstable waste removal (foam jamming), low reuse rate, and the production time of products will also increase when making temporary devices.

[0003] Therefore, a waste removing device for foam die-cut products is designed to solve the technical problem that incomplete manual waste removal in the prior art affects the stability of the product body. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a waste removing device for foam die-cut products to solve the above technical problems.

[0005] To solve the above technical problems, the utility model provides a waste removing device for foam die-cut products, including:

[0006] A waste removing plate, which is inclined and arranged on the transmission route of the product to be removed of waste;

[0007] A plurality of waste removing teeth are evenly arranged on the feeding side of the waste removing plate; where

[0008] The tooth width of each waste removing tooth is smaller than the rib width of the waste on the product to be removed of waste; and

[0009] The tooth pitch between every two adjacent waste removing teeth is larger than the width of the product body on the product to be removed of waste;

[0010] When the product to be removed of waste is transmitted on the transmission route and contacts each waste removing tooth on the waste removing plate, each waste removing tooth shovels up the corresponding waste to separate the waste from the product body.

[0011] Further, left and right support plates are respectively arranged on both sides of the waste removing plate; where

[0012] The left support plate and the right support plate clamp the waste removing plate to form a transmission route between the left support plate and the right support plate.

[0013] Further, clamping portions are provided on both side surfaces of the waste removing plate;

[0014] A first left clamping interface is formed on the left support plate; and

[0015] A first right clamping interface is formed on the right support plate; wherein

[0016] The two clamping portions of the waste removing plate are respectively adapted to be inserted into the first left clamping interface and the first right clamping interface to connect the waste removing plate with the left support plate and the right support plate.

[0017] Further, the first left clamping interface and the first right clamping interface are located in the same horizontal plane; and

[0018] The two clamping portions on the waste removing plate are respectively adapted to be clamped into the first left clamping interface and the first right clamping interface to keep the waste removing plate at an inclination angle of 30°.

[0019] Further, a second left clamping interface is formed on the left support plate; and

[0020] A second right clamping interface is formed on the right support plate; wherein

[0021] The second left clamping interface and the second left clamping interface are located in the same horizontal plane.

[0022] Further, the two clamping portions of the waste removing plate are respectively adapted to be inserted into the second left clamping interface and the second right connecting interface to keep the waste removing plate at an inclination angle of 45°.

[0023] Further, at least two left fixing feet are provided on the lower end surface of the left support plate; and

[0024] At least two right fixing feet are provided on the lower end surface of the right support plate.

[0025] Further, a transfer plate is provided below the waste removing plate; wherein

[0026] The product to be removed of waste is adapted to be placed on the transfer plate for transfer; and

[0027] A plurality of fixing grooves are uniformly formed on the transfer plate; wherein

[0028] The left fixing feet and the right fixing feet are adapted to be inserted into the fixing grooves to fix the waste removing plate above the transfer plate.

[0029] Further, the tooth tip surfaces of each waste removing tooth close to the transfer plate are attached to the upper end surface of the transfer plate.

[0030] Further, a left reinforcement interface and a right reinforcement interface are respectively formed on the left support plate and the right support plate; and

[0031] A reinforcement member is provided on the discharge side of the waste removal plate; among which

[0032] Reinforcement inserts are respectively provided on both sides of the reinforcement member; and

[0033] The two reinforcement inserts are respectively adapted to be inserted into the left reinforcement interface and the right reinforcement interface.

[0034] The beneficial effects of the present utility model are as follows. By providing a fixed waste removal plate, the present utility model replaces manual waste removal and waste removal by a temporary device, and uses a plate as the main material. Because it has good physical properties, high strength, good weather resistance, easy processing, and low cost, and according to the width of the product on the product to be removed and the width of the waste, waste removal plates of different sizes are used, which can achieve continuous waste removal and complete waste removal. The inclination angle of the waste removal plate is adjustable to adapt to the waste removal requirements of products with different thicknesses.

[0035] Other features and advantages of the present utility model will be described in the subsequent specification, and, in part, will be obvious from the specification, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model are achieved and obtained by the structures specifically pointed out in the specification and the drawings.

[0036] To make the above objectives, features, and advantages of the present utility model more obvious and understandable, the following specifically gives preferred embodiments and, in conjunction with the accompanying drawings, the detailed description is as follows. Description of the Drawings

[0037] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0038] Figure 1 is the overall three-dimensional view of the present utility model;

[0039] Figure 2 is the installation schematic diagram of the waste removal plate and its surrounding components of the present utility model;

[0040] Figure 3 is the waste removal plate angle adjustment schematic diagram of the present utility model;

[0041] Figure 4 is the connection schematic diagram of the left and right support plates and the transfer plate 5 of the present utility model.

[0042] In the figure:

[0043] 1. Waste removal plate; 10. Clamping portion; 11. Waste removal teeth;

[0044] 2. Reinforcement member; 20. Reinforcement plug-in

[0045] 3. Left support plate; 30. Left reinforcement interface; 31. First left card interface; 32. Second left card interface; 33. Left fixing foot

[0046] 4. Right support plate; 40. Right reinforcement interface; 41. First right card interface; 42. Second right connection interface; 43. Right fixing foot

[0047] 5. Transmission plate; 50. Fixing groove

[0048] 6. Product to be scraped; 60. Scrap; 61. Product body; 62. Product body spacing

[0049] F1. Scrap moving direction; F2. Product moving direction Specific implementation mode

[0050] For the purpose of making the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model

[0051] In the existing technical solutions for removing waste from non - continuous foam products, manual waste removal or the use of temporary devices is adopted. Due to specific production processes in the existing technical solutions, waste removal cannot be directly carried out by winding. Only manual waste removal can be used. When removing waste manually, there will be problems such as relatively high comprehensive labor costs of products, and it will affect the continuity of the entire production process when there is no one on duty. In addition, because temporary materials (such as toothpicks, tapes, etc.) are added to the equipment by bundling, pasting, etc., there will be problems such as unstable waste removal (jamming of cotton), low reuse rate, and at the same time, making temporary devices will also increase the production time of products

[0052] To solve the above - mentioned technical problems, in at least one embodiment, a waste removal device for foam - type die - cut products is provided, including: a waste removal plate 1, which is inclined and arranged on the transmission route of the product 6 to be scraped; a plurality of waste removal teeth 11 are evenly arranged at one end of the waste removal plate 1 close to the product 6 to be scraped; the tooth width of each waste removal tooth 11 is slightly smaller than the width of the scrap 60 on the product 6 to be scraped; and the tooth spacing between every two adjacent waste removal teeth 11 is slightly larger than the width of the product body 61 on the product 6 to be scraped; when the product 6 to be scraped is transmitted on the transmission route and contacts each waste removal tooth 11 on the waste removal plate 1, each waste removal tooth shovels up the corresponding scrap 60 to separate the scrap 60 from the product body 61

[0053] By setting a fixed waste removal plate 1 to replace manual waste removal and the waste removal of temporary devices, and using the plate as the main material, because it has good physical properties, high strength, good weather resistance, easy processing, and low cost, and according to the width of the product and the width of the waste on the product to be removed, waste removal plates 1 of different sizes are used, which can achieve continuous waste removal and complete waste removal. The inclination angle of the waste removal plate 1 is adjustable to adapt to the waste removal requirements of products of different thicknesses.

[0054] In some embodiments, such as Figure 1 and Figure 2 As shown, the waste removal plate 1 is clamped by left and right support plates and is inclined above the product 6 to be removed. When the product 6 to be removed passes through between the left and right support plates, since the width of the waste removal teeth 11 is the same as the distance between the product bodies 62, the waste 60 on the product 6 to be removed will be shoveled by the corresponding waste removal teeth 11 and peeled off from the product body 61. The product body 61 passes through the waste removal plate 1 and continues to be transported along the F2 direction, and the shoveled waste is transported along the F1 direction for collection.

[0055] In some embodiments, such as Figure 2 As shown, for the thinner product 6 to be removed, the clamping portions 10 on both sides of the waste removal plate 1 are respectively inserted into the left first card interface 31 and the right first card interface 41. For the thicker product 6 to be removed, the clamping portions 10 on both sides of the waste removal plate 1 are respectively inserted into the left second card interface 32 and the right first card interface 42. By adjusting the inclination angle of the waste removal plate 1, the waste removal work for products 6 of different thicknesses can be adapted.

[0056] In some embodiments, such as Figure 3 As shown, when the clamping portions 10 on both sides of the waste removal plate 1 are respectively inserted into the left first card interface 31 and the right first card interface 41, the included angle between the upper end surface of the waste removal plate 1 and the two support plates is 30° to adapt to the waste removal work of the thinner product 6 to be removed; when the clamping portions 10 on both sides of the waste removal plate 1 are respectively inserted into the left second card interface 32 and the right first card interface 42, the included angle between the upper end surface of the waste removal plate 1 and the two support plates is 45° to adapt to the waste removal work of the thicker product 6 to be removed.

[0057] In some embodiments, a number of fixing grooves 50 are uniformly formed on the transfer plate 5. By inserting the left fixing feet 33 and the right fixing feet 43 on the two support plates that are on the same horizontal plane and in the same vertical plane into different fixing grooves 50, a suitable position can be selected according to the actual waste removal position requirements.

[0058] In summary, by providing a fixed waste removal board to replace manual waste removal and the waste removal of temporary devices, and using a board as the main material, because it has good physical properties, high strength, good weather resistance, easy processing, and low cost, and according to the width of the product and the width of the waste on the product to be removed, waste removal boards of different sizes are used, which can achieve continuous waste removal and complete waste removal. The inclination angle of the waste removal board is adjustable to adapt to the waste removal requirements of products with different thicknesses.

[0059] In the description of the embodiments of the present invention, unless otherwise clearly defined and limited, the terms "installed", "connected", and "connected" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0060] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0061] Based on the above inspiration from the ideal embodiments of the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A waste removal device for foam die-cut products, characterized in that: include: A waste removal plate, arranged obliquely on the conveying route of the waste product to be removed; The waste removal plate is evenly provided with a plurality of waste removal teeth on the feeding side; in The tooth width of each of the waste removal teeth is smaller than the rib width of the waste on the waste product to be removed; and The tooth spacing between each two adjacent waste removal teeth is greater than the width of the product body on the waste to be removed; When the waste product to be removed is transported on the transport route and contacts the waste removal teeth on the waste removal plate, each waste removal tooth scoops up the corresponding waste material to separate the waste material from the product body.

2. The waste removal device for foam die-cut products according to claim 1, characterized in that: The waste removal plate is provided with a left support plate and a right support plate on both sides thereof; The left support plate and the right support plate clamp the waste removal plate to form a transmission route between the left support plate and the right support plate.

3. The waste removal device for foam die-cut products according to claim 2, characterized in that: The two side surfaces of the waste removal plate are both provided with clamping parts; The left support plate is provided with a left first card interface; and The right support plate is provided with a right first card interface; The two clamping parts of the waste removing plate are suitable for being respectively inserted into the left first clamping interface and the right first clamping interface to connect the waste removing plate with the left supporting plate and the right supporting plate.

4. The waste removal device for foam die-cut products according to claim 3, characterized in that: The left first card interface and the right first card interface are located in the same horizontal plane; and The two clamping parts on the waste removal plate are suitable for being respectively clamped into the left first clamping interface and the right first clamping interface so that the waste removal plate maintains an inclination angle of 30°.

5. The waste removal device for foam die-cut products according to claim 3, characterized in that: The left support plate is provided with a left second card interface; and The right support plate is provided with a right second card interface; The left second card interface and the left second card interface are located in the same horizontal plane.

6. The waste removal device for foam die-cut products according to claim 5, characterized in that: The two clamping parts of the waste removing plate are suitable for being respectively inserted into the second clamping interface on the left side and the second connecting port on the right side so that the waste removing plate maintains an inclination angle of 45°.

7. The waste removal device for foam die-cut products according to claim 2, characterized in that: At least two left fixed feet are arranged on the lower end surface of the left support plate; and At least two right fixing feet are arranged on the lower end surface of the right supporting plate.

8. The waste removal device for foam die-cut products according to claim 7, characterized in that: A transmission plate is provided below the waste removal plate; The waste products to be removed are suitable for being placed on a conveying plate for conveying; and The transmission plate is evenly provided with a plurality of fixing grooves; The left fixing foot and the right fixing foot are suitable for being inserted into the fixing groove to fix the waste removing plate above the transmission plate.

9. The waste removal device for foam die-cut products according to claim 8, characterized in that: The tooth tip surface of each waste removing tooth close to the transmission plate is in contact with the upper end surface of the transmission plate.

10. The waste removal device for foam die-cut products according to claim 2, characterized in that: The left support plate and the right support plate are respectively provided with a left reinforcement interface and a right reinforcement interface; and The discharge side of the waste removal plate is provided with a reinforcement member; wherein Reinforcement plug-ins are respectively provided on both sides of the reinforcement member; and The two reinforcement plug-ins are respectively suitable for being inserted into the left reinforcement interface and the right reinforcement interface.

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