Laser insulating layer removing equipment for copper wire lamp production
Through laser deinsulating layer equipment, the problems of low paint removal efficiency and insufficient accuracy of enameled wires in copper wire lamp production are solved, and multiple grinding strips are realized at the same time efficient and accurate deinsulating layer treatment.
Patent Information
- Application Number
- CN202422231093.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In the prior art, in the production process of copper wire lamps, the enameled wire paint removal process is inefficient and manual operation is inaccurate.
Laser deinsulating layer equipment is adopted, including a machine, a base moving mechanism, a load moving mechanism and a laser desorption mechanism, and the enameled wire on multiple grinding strips simultaneously deinsulating layer processing is achieved through mechanized control.
The working efficiency of the deinsulating layer is improved, labor intensity is reduced, and higher accuracy is achieved through mechanical control.
Smart Images
Figure CN223056937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire lamps, and more specifically, to a laser insulation layer removing device for copper wire lamp production. Background Art
[0002] Copper wire lamps are a type of decorative lighting fixture, which are popular due to their unique design and metallic texture. During the production process of copper wire lamps, first, the enameled wire is wound around the grinding strip, and then the enamel layer on the enameled wire is removed at intervals to expose the bare copper. Subsequently, solder paste is applied, lamp beads are attached, and welding and other processes are carried out.
[0003] In the prior art, during the de-enameling process of enameled wire, a single grinding strip is placed on the conveyor belt, and an operator holds a laser pen or a scraper by hand to remove the insulation layer on the grinding strip. The efficiency is relatively slow, and manual operation is not precise enough. Summary of the Utility Model
[0004] Aiming at the problems existing in the prior art, the purpose of the present utility model is to provide a laser insulation layer removing device for copper wire lamp production that can simultaneously remove the insulation layer of the enameled wire on multiple grinding strips more precisely and efficiently.
[0005] To solve the above problems, the present utility model adopts the following technical solutions. The laser insulation layer removing device for copper wire lamp production includes:
[0006] A machine table;
[0007] A base moving mechanism, which has a base horizontally and guidingly installed on the machine table, and a first driving component for driving the base to reciprocate;
[0008] A carrier moving mechanism, which has a carrier plate horizontally and guidingly installed on the base, and the guiding direction of the carrier plate is perpendicular to the guiding direction of the base. The carrier plate is used for placing a plurality of grinding strips with enameled wire, and the axial direction of the grinding strip is parallel to the guiding direction of the base. It also has a second driving component for driving the carrier plate to move;
[0009] A laser de-enameling mechanism, which has a frame installed on the machine table. A plurality of lasers are installed on the frame and arranged horizontally and perpendicularly to the axial direction of the grinding strip, and the lasers are located above the grinding strip.
[0010] Preferably, at least two guide rails are installed on the machine table at intervals, and the base is guidingly installed on the guide rails.
[0011] Preferably, limiting protrusions are provided on two adjacent sides of the carrier plate.
[0012] Preferably, a lifting driver is installed on the frame, and the laser is installed on the lifting driver to drive the laser to lift.
[0013] Preferably, the number of abrasive strips is twice that of the lasers, and the distance between the centers of each laser is twice the distance between the centers of each abrasive strip.
[0014] Preferably, it further includes a tray for supporting the abrasive strips. A limiting plate is provided at one end of the tray, and the tray is placed on the bearing plate.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] Multiple abrasive strips can be placed on the bearing plate. The base moving mechanism can drive the bearing plate to move, thereby driving the abrasive strips to move along their axial directions. Cooperating with multiple lasers, the insulating layers with intervals on the enameled wires on multiple abrasive strips can be removed simultaneously, improving work efficiency, reducing labor intensity, and being more accurate through mechanical control; the bearing moving mechanism can drive the abrasive strips to move along the arrangement direction of the abrasive strips. Therefore, a small number of lasers can be used corresponding to multiple abrasive strips, improving the utilization rate and thus the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the present utility model;
[0018] Figure 2 is a partial structural schematic diagram of the present utility model;
[0019] Figure 3 is a schematic diagram of the tray of the present utility model.
[0020] Description of the reference numerals in the drawings:
[0021] 1, machine platform; 2, base moving mechanism; 21, base; 22, first driving component; 3, bearing moving mechanism; 31, bearing plate; 32, second driving component; 311, limiting projection; 4, laser paint removal mechanism; 41, frame; 42, laser; 43, lifting driver; 5, abrasive strip; 6, enameled wire; 7, tray; 71, limiting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Reference Figure 1-2, a laser insulation layer removing device for copper wire lamp production, comprising: a machine table 1; a base moving mechanism 2, having a base 21 horizontally guided and installed on the machine table 1, and a first driving component 22 for driving the base 21 to reciprocate; a bearing moving mechanism 3, having a bearing plate 31 horizontally guided and installed on the base 21, and the guiding direction of the bearing plate 31 is perpendicular to the guiding direction of the base 21. The bearing plate 31 is used for placing a plurality of abrasive strips 5 with enameled wires 6. The axial direction of the abrasive strip 5 is parallel to the guiding direction of the base 21. It also has a second driving component 32 for driving the bearing plate 31 to move; a laser paint removing mechanism 4, having a frame 41 installed on the machine table 1, and a plurality of lasers 42 horizontally and perpendicularly arranged to the axial direction of the abrasive strip 5 are installed on the frame 41, and the lasers 42 are located above the abrasive strip 5.
[0024] It can be understood that the machine table 1 is the supporting component of the entire device. For example, it can be a table, a support frame combined with a platform and other structures, but not limited to this. The guiding installation of the base 21 and the bearing plate 31 can adopt rail guiding, ball screw guiding, gear rack matching guiding, shaft hole guiding, etc., but not limited to this. Specifically, at least two spaced rails are installed on the machine table 1, and the base 21 is guided and installed on the rails. The first driving component 22 and the second driving component 32 are respectively components for driving the base 21 and the bearing plate 31 to move. For example, it can adopt a cylinder, an electric push rod, a linear motor, a ball screw drive, a motor combined with a gear rack drive, etc., but not limited to this. The frame 41 is a component for installing the lasers 42. For example, it can be a bridge structure or a bent plate structure, etc., but not limited to this. The laser 42 is a component for removing the insulation layer on the surface of the enameled wire 6 by generating a high-energy laser beam. For example, it can adopt a CO2 laser 42, a fiber laser 42, an ultraviolet laser 42, etc., but not limited to this.
[0025] With such a setting, a plurality of abrasive strips 5 with enameled wires 6 are placed on the bearing plate 31. The first driving component 22 drives the base 21, and then drives the bearing plate 31 to drive the abrasive strips 5 to move under the lasers 42. At this time, the lasers 42 can emit high-energy electron beams at intervals, and then remove the insulation layer on the enameled wires 6 on the abrasive strips 5 at intervals. Similarly, the second driving component 32 drives the bearing plate 31 to move, and then drives the abrasive strips 5 to move in the direction perpendicular to their axial direction, to remove the insulation layer on the enameled wires 6 on other abrasive strips 5. With such cooperation, the insulation layer removal treatment can be simultaneously performed on the enameled wires 6 on multiple abrasive strips 5, improving the work efficiency.
[0026] In some embodiments, limiting protrusions 311 are provided on two adjacent sides of the carrier plate 31. It can be understood that the carrier plate 31 is set to be square here and has four sides, and the limiting protrusions 311 are provided on two adjacent sides thereof. The limiting protrusions 311 are components for limiting the end and side of the abrasive strip 5, and can be, for example, a plate-like structure or a plurality of spaced block-like structures, etc., but are not limited thereto. In this way, when the abrasive strip 5 is placed on the carrier plate 31, it can be quickly positioned.
[0027] In some embodiments, a lifting driver 43 is installed on the frame, and the laser 42 is installed on the lifting driver 43 to drive the laser 42 to lift. It can be understood that the lifting driver 43 can adopt components such as a cylinder or an electric push rod. During operation, the lifting driver 43 drives the laser 42 to move down to a specified position close to the abrasive strip 5, and when not working, it drives the laser 42 to move up and reset.
[0028] In some embodiments, the number of the abrasive strips 5 is twice that of the lasers 42, and the spacing distance between the centers of each laser 42 is twice the spacing distance between the centers of each abrasive strip 5. It can be understood that when there are two lasers 42, four abrasive strips 5 can be placed; when there are three lasers 42, six abrasive strips 5 can be placed, and so on. Here, taking four lasers 42 as an example, the four lasers 42 correspond to the abrasive strips 5 below for laser stripping of the insulating layer. At this time, there are still four other spaced abrasive strips 5 that have not been processed. Then, the second driving assembly 32 drives the carrier plate 31 to drive the abrasive strip 5 to move a position of the width of one abrasive strip 5. At this time, the four unprocessed abrasive strips 5 are exactly corresponding to the positions below the lasers 42, and the lasers 42 perform the laser stripping of the insulating layer work again. Then, the first driving assembly 22 works to drive the abrasive strip 5 to move axially, the lasers 42 work, the second driving assembly 32 drives the abrasive strip 5 to reset, and the lasers 42 work. In this way, it moves in a horizontal and vertical staggered manner to realize the stripping of the insulating layer from the enameled wires 6 on multiple abrasive strips 5.
[0029] Reference Figure 1-3 Referring to, in some embodiments, a tray 7 for supporting the abrasive strip 5 is further included. A limiting plate 71 is provided at one end of the tray 7, and the tray 7 is placed on the carrier plate 31. It can be understood that the carrier plate 31 is fixed. Whether the abrasive strip 5 is placed on the carrier plate 31 or removed from the carrier plate 31, temporary treatment is required, which affects the work efficiency. Therefore, in cooperation with the tray 7, the abrasive strip 5 can be pre-placed on the tray 7, and when removed, the abrasive strip 5 can also be removed as a whole through the tray 7, thereby improving the work efficiency. The limiting plate 71 can limit the end of the abrasive strip 5 to facilitate the quick placement of the abrasive strip 5.
[0030] The above are only the preferred specific embodiments of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improved concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims
1. Laser insulation removal equipment for copper wire lamp production, characterized in that, Including: Machine platform (1); Substrate moving mechanism (2), having a base (21) horizontally guided and installed on the machine platform (1), and a first driving component (22) for driving the base (21) to reciprocate; Carrier moving mechanism (3), having a carrier plate (31) horizontally guided and installed on the base (21), and the guiding direction of the carrier plate (31) is perpendicular to the guiding direction of the base (21). The carrier plate (31) is used for placing a plurality of abrasive strips (5) with enameled wires (6). The axial direction of the abrasive strip (5) is parallel to the guiding direction of the base (21), and it also has a second driving component (32) for driving the carrier plate (31) to move; Laser paint removal mechanism (4), having a frame body (41) installed on the machine platform (1), and a plurality of lasers (42) installed on the frame body (41) and arranged horizontally and perpendicularly to the axial direction of the abrasive strip (5), and the lasers (42) are located above the abrasive strip (5).
2. The laser insulation layer removing device for copper wire lamp production according to claim 1, wherein: At least two spaced guide rails (23) are installed on the machine platform (1), and the base (21) is guided and installed on the guide rails (23).
3. The laser insulation layer removing device for copper wire lamp production according to claim 1, wherein: Limit protrusions (311) are provided on two adjacent sides of the carrier plate (31).
4. The laser insulation layer removing device for copper wire lamp production according to claim 1, characterized in that: A lifting driver (43) is installed on the frame, and the laser (42) is installed on the lifting driver (43) to drive the laser (42) to lift and lower.
5. The laser insulation layer removing device for copper wire lamp production according to claim 1, characterized in that: The number of the abrasive strips (5) is twice that of the lasers (42), and the center spacing distance of each laser (42) is twice the center spacing distance of each abrasive strip (5).
6. The laser insulation layer removing device for copper wire lamp production according to claim 1, characterized in that, It further includes a tray (7) for supporting the abrasive strip (5). A limit plate (71) is provided at one end of the tray (7), and the tray (7) is placed on the carrier plate (31).