Small transformer PIN inclination automatic detection device

By designing a small transformer automatic detection device for PIN foot tilt, the lifting cylinder and CCD detection camera are used to automatically detect the tilt of PIN foot, which solves the problem of low manual detection efficiency, improves the detection effect and reduces costs.

CN223064583UActive Publication Date: 2025-07-04DONGGUAN DAJIAN MASCH TECH CO LTD
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Patent Information

Application Number
CN202422296672.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-04
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The lack of automatic detection equipment for PIN foot skew in the prior art, resulting in low manual detection efficiency and unstable quality.

Method used

A small transformer PIN foot tilt automatic detection device including a detection table assembly and a CCD detection assembly is designed. Automatic detection is achieved using a lifting cylinder and a CCD detection camera, and the PIN foot tilt is judged through the PIN foot detection hole.

Benefits of technology

Automatic inspection is realized, the inspection efficiency and effect are improved, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223064583U_ABST
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Abstract

The utility model discloses a small-sized transformer PIN inclination automatic detection device which comprises a detection table assembly and CCD detection assemblies arranged on two sides of the detection table assembly, the detection table assembly is provided with a supporting seat, and the upper end of the supporting seat is provided with a detection lifting platform which is horizontally arranged. The detection lifting table is connected with a lifting air cylinder arranged at the lower end of the supporting seat through lifting rods at the two ends of the detection lifting table, a horizontally-arranged detection standard block is arranged at the lower end of the detection lifting table, a plurality of correspondingly-matched PIN detection holes are formed in the upper end of the detection standard block, and the CCD detection assembly is provided with a CCD detection camera arranged at the side end of the detection standard block. And the CCD detection camera is fixedly arranged at the upper end of the camera fixing seat. The utility model has the advantages of novel design, simple structure, automatic detection, good detection effect, high efficiency and reduced production cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer production, in particular to an automatic detection device for the skew of PIN pins of a small transformer. Background Technique

[0002] In the electronic manufacturing industry, the manufacturing of small transformers accounts for a large proportion. Among them, there are many plug-PIN type small transformers. For plug-PIN type small transformers, there is a process to detect whether the states of all PIN pins are skewed. At present, there is no corresponding automatic detection equipment in the industry, and manual detection is adopted. However, manual detection has problems such as low efficiency and unstable quality. Therefore, an automatic detection device for the skew of PIN pins of a small transformer is designed. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic detection device for the skew of PIN pins of a small transformer aiming at the deficiencies of the prior art. The automatic detection device for the skew of PIN pins of a small transformer is novel in design and simple in structure, realizes automatic detection, has good detection effect and high efficiency, and reduces the production cost.

[0004] To achieve the above purpose, the utility model is realized through the following technical solutions.

[0005] An automatic detection device for the skew of PIN pins of a small transformer includes a detection table assembly and CCD detection assemblies arranged on both sides of the detection table assembly. The detection table assembly is provided with a support seat, and a horizontally arranged detection lifting table is installed at the upper end of the support seat. And the detection lifting table is connected by lifting rods at both ends to a lifting cylinder arranged at the lower end of the support seat. A horizontally arranged detection standard block is installed at the lower end of the detection lifting table, and a plurality of corresponding and matching PIN pin detection holes are arranged at the upper end of the detection standard block. The CCD detection assembly is provided with a CCD detection camera arranged at the side end of the detection standard block, and the CCD detection camera is fixedly installed at the upper end of the camera fixing seat.

[0006] Wherein, a product fixture cavity is arranged at the upper end of the middle position of the detection lifting table, and a photographing reflector block is installed at the lower end of the product fixture cavity.

[0007] Wherein, the lifting rod is connected to the driving end of the lifting cylinder through a lifting connecting rod.

[0008] Wherein, transformer sensors are installed at both ends of the lifting rod.

[0009] The beneficial effects of the present utility model are as follows: A small transformer PIN foot skew automatic detection device described in the present utility model includes a detection table assembly and CCD detection assemblies arranged on both sides of the detection table assembly. The detection table assembly is equipped with a support base, and a horizontally arranged detection lifting table is installed on the upper end of the support base. Moreover, the detection lifting table is connected to a lifting cylinder arranged at the lower end of the support base through lifting rods at both ends. A horizontally arranged detection standard block is installed at the lower end of the detection lifting table, and a number of corresponding and matching PIN foot detection holes are arranged on the upper end of the detection standard block. The CCD detection assembly is equipped with a CCD detection camera arranged at the side end of the detection standard block, and the CCD detection camera is fixedly installed on the upper end of the camera fixing seat. When the present utility model works, first place the product on the upper end of the product fixture cavity on the detection lifting table. When the transformer inductor senses the presence of a product, the lifting cylinder drives and drives the detection lifting table to descend, thereby driving the product to descend. As the product descends, the PIN feet of the product will be inserted into the PIN foot detection holes on the upper end of the detection standard block. However, if the PIN feet of the product are skewed, they cannot be inserted into the PIN foot detection holes, thereby detecting whether the PINs of the product are skewed. Therefore, the present utility model has the advantages of novel design, simple structure, realizing automatic detection, good detection effect, high efficiency, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The following further illustrates the present utility model by using the drawings, but the embodiments in the drawings do not constitute any limitation to the present utility model.

[0011] Figure 1 is the structural schematic diagram of the present utility model;

[0012] Figure 2 is the structural schematic diagram of the detection table assembly of the present utility model;

[0013] Figure 3 is the structural schematic diagram of the detection standard block of the present utility model.

[0014] In Figures 1-3 it includes:

[0015] 1 - Detection table assembly 11 - Support base

[0016] 12 - Detection lifting table 121 - Lifting rod

[0017] 122 - Product fixture cavity 123 - Photographing reflector

[0018] 124 - Lifting connecting rod 125 - Transformer inductor

[0019] 13 - Lifting cylinder 14 - Detection standard block

[0020] 141 - PIN foot detection hole 2 - CCD detection assembly

[0021] 21 - CCD detection camera 22 - Camera fixing base. Detailed implementation mode

[0022] The present utility model will be described below in conjunction with specific implementation modes.

[0023] As Figures 1-3 shown, a small transformer PIN foot skew automatic detection device includes a detection table assembly 1 and CCD detection assemblies 2 arranged on both sides of the detection table assembly 1. The detection table assembly 1 is equipped with a support base 11, and a horizontally arranged detection lifting table 12 is installed at the upper end of the support base 11. Moreover, the detection lifting table 12 is connected by lifting rods 121 at both ends to a lifting cylinder 13 arranged at the lower end of the support base 11. A horizontally arranged detection standard block 14 is installed at the lower end of the detection lifting table 12, and a number of corresponding and matching PIN foot detection holes 141 are arranged at the upper end of the detection standard block 14. The CCD detection assembly 2 is equipped with a CCD detection camera 21 arranged at the side end of the detection standard block 14, and the CCD detection camera 21 is fixedly installed at the upper end of the camera fixing base 22.

[0024] Furthermore, a product fixture cavity 122 is arranged at the upper end of the middle position of the detection lifting table 12, and a photographing reflector block 123 is installed at the lower end of the product fixture cavity 122.

[0025] Furthermore, the lifting rod 121 is connected to the driving end of the lifting cylinder 13 through a lifting connecting rod 124.

[0026] Furthermore, transformer sensors 125 are installed at both ends of the lifting rod 121.

[0027] It needs to be further explained that when the present utility model works, first place the product on the upper end of the product fixture cavity 122 at the upper end of the detection lifting table 12. When the transformer sensor 125 senses that there is a product, the lifting cylinder 13 drives and drives the detection lifting table 12 to descend, thereby driving the product to descend. As the product descends, the PIN feet of the product will be inserted into the PIN foot detection holes 141 at the upper end of the detection standard block 14. However, if the PIN feet of the product are skewed, they cannot be inserted into the PIN foot detection holes 141, thereby detecting whether the PIN of the product is skewed. Therefore, the present utility model has the advantages of novel design, simple structure, realizing automatic detection, good detection effect, high efficiency, and reducing production costs.

[0028] The above content is only the preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation mode and application scope. The content of this specification should not be construed as a limitation to the present utility model.

Claims

1. An automatic detection device for the pin skew of a small transformer, characterized in that: It includes a detection table assembly (1) and CCD detection assemblies (2) arranged on both sides of the detection table assembly (1). The detection table assembly (1) is equipped with a support base (11), and a horizontally arranged detection lifting table (12) is installed at the upper end of the support base (11). Moreover, the detection lifting table (12) is connected to a lifting cylinder (13) arranged at the lower end of the support base (11) through lifting rods (121) at both ends. A horizontally arranged detection standard block (14) is installed at the lower end of the detection lifting table (12), and a number of corresponding and matching PIN foot detection holes (141) are provided at the upper end of the detection standard block (14). The CCD detection assembly (2) is equipped with a CCD detection camera (21) arranged at the side end of the detection standard block (14), and the CCD detection camera (21) is fixedly installed at the upper end of the camera fixing base (22).

2. The automatic detection device for the crooked PIN feet of a small transformer according to claim 1, characterized in that: A product fixture cavity (122) is provided at the upper end of the middle position of the detection lifting table (12), and a photographing reflector block (123) is installed at the lower end of the product fixture cavity (122).

3. An automatic detection device for pin skew of a small transformer according to claim 1, characterized in that: The lifting rod (121) is connected to the driving end of the lifting cylinder (13) through a lifting connecting rod (124).

4. The automatic detection device for the PIN foot skew of a small transformer according to claim 1, wherein: Transformer sensors (125) are installed at both ends of the lifting rod (121).