Branching electrifying mechanism for testing electric actuator
By designing a split wire energization mechanism including a test bench and a splitter, the problem of easy circuit breakage and testing risks of wire clips in electric actuator testing is solved, and a safe and reliable electric actuator testing is achieved.
Patent Information
- Application Number
- CN202421455271.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the testing of existing electric actuators, the wire clips are prone to circuit breakage problems and the on-off status is not easy to judge, which poses a risk of testing.
A split wire energization mechanism including a test bench, top plate, quick clip, guide rod, pressure plate, load stage, upper raised block, lower grooved block, screw sleeve, positioning pin and wire splitter are designed. The three split wires of the power line are respectively hooked into the wire clip through the splitter, and the insulating pressure plate and pressure block are used to avoid contact with each other and ensure safe power-on.
The safety and reliability of electric actuator testing is realized, short circuit and electric shock risks are avoided, and the safety and stability of the test are improved.
Smart Images

Figure CN223065345U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of electric actuator testing, and particularly relates to a wire-splitting power-on mechanism for electric actuator testing. Background Art
[0002] A valve electric actuator refers to a precision electrical component that uses electric energy as the main energy source to drive the opening and closing of a valve. After the mechanical structure part of the valve electric actuator is completed, its power supply line is connected to the control main board of the controller by soldering. Before soldering and fixing the line of the electric actuator to the control main board of the controller, it is necessary to test the enabling of the assembled electric actuator to avoid the problem of disassembling the line from the control main board of the controller when unqualified products appear. The existing test power-on method is that the control main board of the controller is connected to a wire clamp through a circuit, and then the valve electric actuator is clamped by the wire clamp and powered on. The disadvantage of this test method is that the wire clamps are in a movable state, and it is easy to have an open circuit problem when the wire clamps contact each other. In addition, the on-off state of the wire clamps is not easy to judge. Although there is a power-on indicator light, there is still a certain test risk when the power-on indicator light is damaged. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide a wire-splitting power-on mechanism for electric actuator testing with high use safety.
[0004] To solve the above technical problem, the present invention is realized through the following technical solutions: A wire-splitting power-on mechanism for electric actuator testing includes a test bench, a top plate, quick clamps, guide rods, a pressing plate, a carrier table, an upper convex pressing block, a lower concave pressing block, a screw sleeve, a positioning pin, a controller, and a wire splitter. Four guide rods are fixedly installed on the test bench in a rectangular distribution. The top plate is fixedly installed at the top of the guide rods. A bearing plate is fixedly installed on the top of the top plate. The quick clamps are fixedly installed on the bearing plate. The pressing plate is slidably installed on the guide rods. The pressing rod of the quick clamp is fixedly connected to the pressing plate. Three upper convex pressing blocks are fixedly installed on the bottom surface of the pressing plate. The carrier table is fixedly installed on the top of the test bench through a support rod. The lower concave pressing block is arranged corresponding to the upper convex pressing block and is fixedly installed on the top surface of the carrier table. The convex structure on the upper convex pressing block is matched with the concave structure of the lower concave pressing block. Several conductive contacts are arranged in the lower concave pressing block. The conductive contacts and the controller are connected to a power supply through a circuit. Two screw sleeves are symmetrically screwed and installed on the top surface of the test bench. The positioning pin is fixedly installed on the top of the screw sleeve.
[0005] The wire splitter is composed of a bracket, wire clamps, and wing plates. Three wire clamps are fixedly installed on the top of the bracket. Two wing plates are fixedly installed on both sides of the bracket. Through holes matching the positioning pins are arranged on the wing plates. The wing plates of the wire splitter are slidably sleeved on the positioning pins.
[0006] Preferably, a horizontal oblong hole is provided at the top of the bracket, and the wire clamp is fixedly installed in the horizontal oblong hole of the bracket through a screw and a lock nut.
[0007] Preferably, the top of the positioning pin is provided with a spherical structure.
[0008] Preferably, an anti-slip rubber pad is fixedly installed at the bottom of the test bench.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the wire divider, the three branch wires in the power cord of the electric actuator are respectively buckled and installed in the wire clamp of the wire divider, avoiding the possibility of short circuit caused by the exposed copper wire parts of the three branch wires contacting each other. The pressure plate, the carrier table, the upper convex pressing block, and the lower concave pressing block are all made of insulating materials, and the operator will not contact the conductive contacts. Even if the conductive contacts are in an unpowered-off state, there will be no electric shock risk during the test operation of the electric actuator. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present utility model will be further described below with reference to the drawings.
[0011] Figure 1 is a schematic structural diagram of the present utility model.
[0012] Figure 2 is a schematic structural diagram of the wire divider. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0013] The present utility model will be described in detail below in conjunction with the specific embodiments:
[0014] Such as Figure 1 and Figure 2A wire-splitting and power-on mechanism for testing an electric actuator, as shown, includes a test bench 1, a top plate 2, quick clamps 22, guide rods 3, a pressing plate 4, a carrier 5, an upper convex pressing block 6, a lower concave pressing block 7, a screw sleeve 8, a positioning pin 81, a controller, and a wire splitter. Four guide rods 3 are fixedly installed on the test bench 1 in a rectangular distribution. The top plate 2 is fixedly installed at the top of the guide rods 3. A bearing plate 21 is fixedly installed at the top of the top plate 2. The quick clamps 22 are fixedly installed on the bearing plate 21. The pressing plate 4 is slidably installed on the guide rods 3. The pressing rod of the quick clamp 22 is fixedly connected to the pressing plate 4. Three upper convex pressing blocks 6 are fixedly installed on the bottom surface of the pressing plate 4. The carrier 5 is fixedly installed at the top of the test bench 1 through a support rod 51. The lower concave pressing block 7 is arranged corresponding to the upper convex pressing block 6 and is fixedly installed on the top surface of the carrier 5. The convex structure on the upper convex pressing block 6 is matched with the concave structure of the lower concave pressing block 7. Several conductive contacts are arranged in the lower concave pressing block 7. The conductive contacts and the controller are connected to a power supply through a circuit. The conductive contacts are connected to the controller through a wire circuit. The controller is connected to the power supply through a wire circuit. The electric actuator can be controlled through the controller. Two screw sleeves 8 are symmetrically screwed and installed on the top surface of the test bench 1. The positioning pin 81 is fixedly installed at the top of the screw sleeve 8;
[0015] The wire splitter is composed of a bracket 9, wire clamps 91, and wing plates 92. Three wire clamps 91 are fixedly installed at the top of the bracket 9. Two wing plates 92 are fixedly installed on both sides of the bracket 9. Through holes matching the positioning pins 81 are arranged on the wing plates 92. The wing plates 92 of the wire splitter are slidably sleeved on the positioning pins 81.
[0016] A transverse long circular hole is arranged at the top of the bracket 9. The wire clamps 91 are fixedly installed in the transverse long circular hole of the bracket 9 through screws and lock nuts. The screws are fixedly installed at the bottom of the wire clamps 91 and pass through the transverse long circular hole. The lock nuts are screwed and fixedly installed on the screws. The installation position of the wire clamps 91 in the left-right direction can be adjusted through the transverse long circular hole. The width dimension of the bracket 9 in the front-back direction is set to 3 - 5 cm. The wire clamps 91 extend to both ends of the bracket 9 in the front-back direction.
[0017] The top of the positioning pin 81 is provided with a spherical structure so that the through holes of the wing plates 92 can be slidably inserted and installed on the positioning pin 81 to achieve installation positioning.
[0018] An anti-slip rubber pad 11 is fixedly installed at the bottom of the test bench 1. The rubber anti-slip pad can play a role in anti-slip and shock absorption, improving the stability of the test bench 1 during use.
[0019] The pressure plate 4, the stage 5, the upper convex pressure block 6, and the lower groove pressure block 7 are all made of insulating materials, which improves the safety of testing. The power cord of the electric actuator has its insulation layer removed to expose the copper wire. The three branch wires inside the power cord of the electric actuator are respectively buckled and installed in the wire clamps 91 of the wire splitter. The distance between the adjacent surfaces of the two wire clamps 91 is set to 2 - 3 cm. The positions of the three branch wires with the insulation layer are located inside the wire clamps 91 to play a better anti-slip role. Pull the three branch wires to expose the copper wire, so that the copper wire part can be placed inside the lower groove pressure block 7 and the copper wire part can be in contact with the conductive contacts inside the groove pressure block 7. The wire splitter is sleeved and installed on the positioning pin 81. At this time, the copper wires exposed by the three branch wires are placed inside the groove pressure block 7. Press down the quick clamp 22, and through its pressure rod, push the 4 to move downward along the guide rod 3. The upper convex pressure block 6 slides and fits into the lower groove pressure block 7. Through the upper convex pressure block 6, the copper wires exposed by the three branch wires are tightly pressed against the conductive contacts inside the groove pressure block 7. Start the power supply connected to the power supply contact circuit, and the electric actuator can be in the powered-on state. At this time, the mechanical part of the completed electric actuator can be tested.
Claims
1. A wire splitting and power-on mechanism for electric actuator testing, characterized in that: It includes a test bench (1), a top plate (2), quick clamps (22), guide rods (3), a pressure plate (4), a carrier table (5), upper convex pressing blocks (6), lower groove pressing blocks (7), screw sleeves (8), positioning pins (81), a controller and a wire splitter. Four guide rods (3) are fixedly installed on the test bench (1) in a rectangular distribution. The top plate (2) is fixedly installed on the top of the guide rods (3). A bearing plate (21) is fixedly installed on the top of the top plate (2). The quick clamps (22) are fixedly installed on the bearing plate (21). The pressure plate (4) is slidably installed on the guide rods (3). The pressing rod of the quick clamp (22) is fixedly connected to the pressure plate (4). Three upper convex pressing blocks (6) are fixedly installed on the bottom surface of the pressure plate (4). The carrier table (5) is fixedly installed on the top of the test bench (1) through a support rod (51). The lower groove pressing blocks (7) are arranged corresponding to the upper convex pressing blocks (6) and are fixedly installed on the top surface of the carrier table (5). The convex structure on the upper convex pressing block (6) is matched with the groove structure of the lower groove pressing block (7). Several conductive contacts are arranged in the lower groove pressing block (7). The conductive contacts and the controller are connected to a power supply through a circuit. Two screw sleeves (8) are symmetrically screwed and installed on the top surface of the test bench (1). The positioning pin (81) is fixedly installed on the top of the screw sleeve (8); The wire splitter is composed of a bracket (9), wire clamps (91) and wing plates (92). Three wire clamps (91) are fixedly installed on the top of the bracket (9). Two wing plates (92) are fixedly installed on both sides of the bracket (9). Through holes matched with the positioning pins (81) are arranged on the wing plates (92). The wing plates (92) of the wire splitter are slidably sleeved on the positioning pins (81).
2. The wiring and power-on mechanism for electric actuator testing according to claim 1, characterized in that: A horizontal oblong hole is arranged on the top of the bracket (9). The wire clamps (91) are fixedly installed in the horizontal oblong hole of the bracket (9) by screws and lock nuts.
3. The multi-wire power-on mechanism for electric actuator testing according to claim 1, characterized in that: The top of the positioning pin (81) is provided with a spherical structure.
4. The multi-wire power-on mechanism for electric actuator testing according to claim 1, wherein: An anti-slip rubber pad (11) is fixedly installed on the bottom of the test bench (1).