Microcrystal ferrite magnetic core forming die

By designing the upper and lower pressure of the mold body and the base plate and setting up the hanging ring storage chute, the problems of low pressing efficiency of single-layer molds and easy damage to the lifting ring are solved, and multi-layer pressing and hanging ring protection are achieved, which improves pressing efficiency and convenience.

CN223065997UActive Publication Date: 2025-07-04XIAMEN NANCI ELECTRONICS
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Patent Information

Application Number
CN202421809633.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-04
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing microcrystalline ferrite core molding molds are mostly single-layer designs, with low pressing efficiency and inconvenient lifting, and the lifting ring is prone to damage.

Method used

The mold body and the base plate are designed to exert pressure at the same time to increase the pressing force, and a sliding groove that can accommodate the lifting ring is set to protect the lifting ring. Multiple cores are pressed at one time using a multi-layer pressing assembly.

Benefits of technology

It improves pressing efficiency, protects the hoisting ring, reduces the mold storage area, and facilitates the storage and use of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a microcrystalline ferrite magnetic core forming die, which relates to the technical field of forming dies and comprises a forming die main body, positioning columns movably penetrate through four corners of the top of the forming die main body, a bottom plate is detachably mounted at the bottoms of the positioning columns, and a first mounting groove is formed in the top of the bottom plate. Two sets of die pressing assemblies are arranged in a first mounting groove formed in the bottom plate, and first sliding grooves are symmetrically formed in the two sides of the forming die body. According to the microcrystal ferrite magnetic core forming die, pressure is applied to raw materials at the same time through the forming die body and the bottom plate, the pressing effect is better, more ferrite magnetic cores can be pressed at a time through the stacked pressing die assemblies, and the pressing efficiency is improved; and the lifting rings are stored through the first sliding grooves formed in the forming mold body, the lifting rings can be effectively protected and prevented from being collided and damaged, the storage area needed by the forming mold body is reduced, and the forming mold body is convenient to store.
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Description

Technical Field

[0001] The utility model relates to the technical field of molding dies, and particularly relates to a molding die for microcrystalline ferrite magnetic cores. Background Technique

[0002] A molding die, also known as a mold, is a mold made according to the shape and structure of an object in proportion, and is a tool for making materials into a certain shape by pressing or pouring. Ferrite magnetic cores are a kind of high-frequency magnetic conductive materials, mainly used for high-frequency transformers, high-frequency magnetic rings, etc. Ferrite magnetic cores have factors such as increasing magnetic permeability and improving inductance quality, and are commonly used in transformers. The raw materials of ferrite magnetic cores can be pressed into shape by using a molding die, and then the pressed raw materials of ferrite magnetic cores are sintered at high temperature to make ferrite magnetic cores.

[0003] However, most of the existing molding dies for microcrystalline ferrite magnetic cores are single-layer die designs, forming only one layer at a time, with low pressing efficiency. Moreover, the existing molding dies are not convenient for hoisting. The hoisting rings need to be installed when in use to prevent the hoisting rings from being damaged by collision during storage. To solve the deficiencies of the existing technology, we propose a molding die for microcrystalline ferrite magnetic cores. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a molding die for microcrystalline ferrite magnetic cores, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A molding die for microcrystalline ferrite magnetic cores, including a molding die main body. Four corners of the top of the molding die main body are movably penetrated by positioning columns. A bottom plate is detachably installed at the bottom of the positioning columns. A first installation groove is opened at the top of the bottom plate. Two sets of pressing die components are arranged inside the first installation groove opened by the bottom plate. First chutes are opened on both symmetric sides of the molding die main body. Second chutes are opened on both symmetric sides of the bottom plate. Lifting components are arranged inside the first chutes and the second chutes respectively opened by the molding die main body and the bottom plate. The pressing die component includes a support plate. The outer side of the support plate is slidably connected to the inside of the installation groove opened by the bottom plate. Positioning pins penetrate through four corners of the top of the support plate. The positioning pins movably penetrate through a template at the top. The lifting component includes a movable column. The movable column is rotatably connected to the bottom of the inner wall of the first chute opened by the molding die main body. One end of the movable column penetrates through and is connected to a movable ring. A lead screw is threadedly connected to one side of the movable ring. One end of the lead screw movably penetrates through a limit block. A lifting ring is detachably installed at one end of the lead screw.

[0007] Preferably, a second installation groove is opened at the bottom of the molding die main body. Two identical sets of pressing die components are arranged inside the second installation groove opened by the molding die main body.

[0008] Preferably, a plurality of sets of die holes are formed at the top of the template, and the bottom of the template abuts against the top of the pallet.

[0009] Preferably, the positioning pin penetrates through one end of the pallet and is connected to the bottom of the inner wall of the first installation groove formed in the bottom plate.

[0010] Preferably, the outer side of the movable column is slidably connected to the inside of the first chute formed in the main body of the forming die, and the outer side of the limiting block is slidably connected to the inside of the first chute formed in the main body of the forming die.

[0011] Preferably, the top of the movable column penetrates through the top of the main body of the forming die, and a square groove is formed at the top of the movable column.

[0012] Beneficial effects

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the utility model, by applying pressure simultaneously from above and below through the arranged main body of the forming die and the bottom plate, the pressure on the raw material is increased, and the pressing effect is better. The stacked pressing die assemblies can press more ferrite cores at one time, improving the pressing efficiency.

[0015] 2. In the utility model, by arranging the first chute formed in the main body of the forming die to accommodate the lifting ring, when the main body of the forming die is not in use, the lifting ring can be retracted into the first chute formed in the main body of the forming die, which can effectively protect the lifting ring, prevent it from being damaged by collision, and also reduce the storage area required for the main body of the forming die, facilitating the storage of the main body of the forming die. Description of the drawings

[0016] Figure 1 is the overall structural schematic diagram of the utility model;

[0017] Figure 2 is the overall disassembled structural schematic diagram of the utility model;

[0018] Figure 3 is the exploded view of the pressing die assembly of the utility model;

[0019] Figure 4 is the exploded view of the hoisting assembly of the utility model.

[0020] In the figure: 1. Main body of the forming die; 2. Positioning column; 3. Bottom plate; 4. Pressing die assembly; 5. Hoisting assembly; 6. Pallet; 7. Positioning pin; 8. Template; 9. Movable column; 10. Movable ring; 11. Lead screw; 12. Limiting block; 13. Lifting ring. Detailed implementation manners

[0021] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] As Figures 1-3 shown, a forming die for microcrystalline ferrite magnetic cores includes a forming die main body 1. Positioning columns 2 are movably penetrated through the four corners of the top of the forming die main body 1. A bottom plate 3 is detachably installed at the bottom of the positioning column 2. The forming die main body 1 can be accurately placed on the bottom plate 3 through the positioning column 2. A hoisting assembly 5 is arranged in the first chute opened by the forming die main body 1. The forming die main body 1 can be hoisted through the hoisting assembly 5. Then, the upper pressing die assembly 4 is removed. The mold holes opened in the template 8 in the bottommost pressing die assembly 4 are filled with ferrite magnetic core raw materials. Then, the upper pressing die assembly 4 is placed back on the bottommost pressing die assembly 4. Repeat the above operations. Stack all the pressing die assemblies 4 and use the forming die main body 1 and the bottom plate 3 to press the raw materials in the mold holes of the template 8. Use the forming die main body 1 and the bottom plate 3 to apply pressure simultaneously from top and bottom to increase the pressure on the raw materials, and the pressing effect is better. The stacked pressing die assemblies 4 can press more ferrite magnetic cores at one time, improving the pressing efficiency.

[0023] As Figure 2 and Figure 4 shown, the hoisting assembly 5 includes a movable column 9. The movable column 9 is rotatably connected to the bottom of the inner wall of the first chute opened by the forming die main body 1. The top of the movable column 9 is connected through the top of the forming die main body 1. A square groove is opened at the top of the movable column 9. Rotate the movable column 9 through the square groove opened at the top of the movable column 9 to drive the movable ring 10 to rotate in the first chute opened by the forming die main body 1. The movable ring 10 drives the lead screw 11 to slide in the first chute opened by the forming die main body 1. The lead screw 11 drives the limit block 12 to drive the lifting ring 13 to slide in the first chute opened by the forming die main body 1. The lifting ring 13 can be conveniently stored. When the forming die main body 1 is not in use, the lifting ring 13 is stored back into the first chute opened by the forming die main body 1, which can effectively protect the lifting ring 13, prevent the lifting ring 13 from being damaged by collision, and also reduce the storage area required for the forming die main body 1, facilitating the storage of the forming die main body 1.

[0024] Working principle

[0025] It should be noted that the present utility model is a forming die for microcrystalline ferrite magnetic cores. When in use, first, turn the movable column 9 to overcome the frictional force between the movable column 9 and the forming die body 1. The movable column 9 drives the movable ring 10 to rotate in the first chute opened in the forming die body 1. The movable ring 10 drives the lead screw 11 to slide in the first chute opened in the forming die body 1. The lead screw 11 drives the limiting block 12 to drive the lifting ring 13 to slide out of the first chute opened in the forming die body 1. Then, turn the limiting block 12 and place the limiting block 12 vertically on one side of the forming die body 1. Then, turn the lifting ring 13 to drive the lead screw 11 to rotate. The lead screw 11 enters the movable ring 10 through the thread. The lead screw 11 drives the lifting ring 13 to push the limiting block 12 against one side of the forming die body 1 until the lifting ring 13 tightly presses the limiting block 12 against one side of the forming die body 1. Fix the position of the lifting ring 13 at this time to achieve the purpose of conveniently installing the lifting ring 13.

[0026] Lift the forming die body 1 through the lifting ring 13, then remove the upper pressing die assembly 4, fill the die holes opened in the template 8 in the lowermost pressing die assembly 4 with ferrite magnetic core raw materials, then place the upper pressing die assembly 4 back on the lowermost pressing die assembly 4, and repeat the above operations until all the pressing die assemblies 4 are stacked. Then, lift and place the forming die body 1 on the bottom plate 3 through the positioning column 2. Then, place the forming die body 1 and the bottom plate 3 on a hydraulic platform, and apply pressure simultaneously from above and below through the hydraulic platform to press the raw materials in the die holes of the template 8 in the stacked pressing die assemblies 4 within the forming die body 1 and the bottom plate 3 into shape, achieving the purpose of pressing multiple layers at one time.

[0027] After the pressing is completed, lift and remove the forming die body 1 from the bottom plate 3, separate the pressing die assemblies 4 layer by layer, then remove the template 8 on each layer of the pressing die assembly 4, and leave the formed ferrite magnetic cores on the positioning pins 7, thus completing the pressing of the ferrite magnetic cores.

[0028] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A forming die for microcrystalline ferrite magnetic cores, comprising a forming die body (1), characterized in that: Four corners of the top of the forming die body (1) are all movably penetrated by positioning columns (2). A bottom plate (3) is detachably installed at the bottom of the positioning column (2). A first installation groove is formed at the top of the bottom plate (3). Two sets of die pressing assemblies (4) are arranged inside the first installation groove formed by the bottom plate (3). First chutes are formed on two symmetric sides of the forming die body (1). Second chutes are formed on two symmetric sides of the bottom plate (3). Hoisting assemblies (5) are arranged inside the first chutes and the second chutes respectively formed by the forming die body (1) and the bottom plate (3). The die pressing assembly (4) includes a support plate (6). The outside of the support plate (6) is slidably connected to the inside of the installation groove formed by the bottom plate (3). Four corners of the top of the support plate (6) are all penetrated and connected with positioning pins (7). The top of the positioning pin (7) movably penetrates through a template (8). The hoisting assembly (5) includes a movable column (9). The movable column (9) is rotatably connected to the bottom of the inner wall of the first chute formed by the forming die body (1). One end of the movable column (9) is penetrated and connected with a movable ring (10). A lead screw (11) is threadedly connected to one side of the movable ring (10). One end of the lead screw (11) movably penetrates through a limit block (12). A lifting ring (13) is detachably installed at one end of the lead screw (11).

2. The forming mold of a microcrystalline ferrite magnetic core according to claim 1, wherein: A second installation groove is formed at the bottom of the forming die body (1). Two identical sets of die pressing assemblies (4) are arranged inside the second installation groove formed by the forming die body (1).

3. A molding die for microcrystalline ferrite magnetic cores according to claim 1, characterized in that: Multiple die holes are formed at the top of the template (8). The bottom of the template (8) abuts against the top of the support plate (6).

4. A molding die for microcrystalline ferrite magnetic cores according to claim 1, characterized in that: One end of the positioning pin (7) penetrating through the support plate (6) is penetrated and connected to the bottom of the inner wall of the first installation groove formed by the bottom plate (3).

5. A molding die for microcrystalline ferrite magnetic cores according to claim 1, characterized in that: The outside of the movable column (9) is slidably connected to the inside of the first chute formed by the forming die body (1). The outside of the limit block (12) is slidably connected to the inside of the first chute formed by the forming die body (1).

6. The forming die of a microcrystalline ferrite magnetic core according to claim 1, characterized in that: The top of the movable column (9) is penetrated and connected to the top of the forming die body (1). A square groove is formed at the top of the movable column (9).