Automatic batching device for prefabricated dishes
By designing the automatic mixing device for pre-made dishes, automatic weighing is achieved using the barrel, sensor and transmission belt, the shaft and nozzle are quickly cleaned, and the electric telescopic device is easy to discharge materials, solving the problem of manual weighing and cleaning time, and improving the production efficiency of pre-made dishes.
Patent Information
- Application Number
- CN202422327414.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The ingredients in the production of existing pre-made dishes need to be manually weighed, which takes a long time and affects the production efficiency.
An automatic ingredient device for pre-made dishes is designed, including a barrel, a screw, a moving plate, a weight sensor and a transmission belt, to achieve automatic weighing; a rotating shaft and a nozzle are provided in the ingredient box for quick cleaning; an electric telescope is provided on one side of the ingredient box to facilitate the discharge of ingredient.
It realizes rapid weighing of pre-made vegetables ingredients, reduces manual labor intensity and cleaning time, and improves production efficiency.
Smart Images

Figure CN223069371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated food production, and specifically relates to an automatic batching device for prefabricated food. Background Art
[0002] Prefabricated food refers to food that has been processed, cooked or treated in advance. Usually, after slicing, dicing, pickling, cooking and other treatments, it is packaged for sale. The production process of prefabricated food can include steps such as cleaning, peeling, boning, slicing, pickling, frying, cooking, etc., so as to make it more convenient and fast for customers to cook or eat after purchase. The nutritional components of prefabricated food will vary according to specific ingredients and processing methods. Generally speaking, the nutritional components contained in prefabricated food mainly include carbohydrates, proteins, fats, vitamins, minerals and fibers, etc. When producing prefabricated food, it is necessary to proportion its ingredients.
[0003] When the existing prefabricated food is proportioned, manual weighing of the ingredients is required. Manual weighing takes a long time, resulting in an increase in the time required for prefabricated food production and affecting the production efficiency of prefabricated food. For this reason, we propose an automatic batching device for prefabricated food. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic batching device for prefabricated food, so as to achieve the effect of quickly weighing the ingredients of prefabricated food, and to solve the problem that when the existing prefabricated food is proportioned, manual weighing of the ingredients is required, which takes a long time, resulting in an increase in the time required for prefabricated food production and affecting the production efficiency of prefabricated food.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an automatic batching device for prefabricated food, including a batching box and a material cylinder. Among them, a support frame is installed on the top of the batching box, a material cylinder is installed on the top of the support frame, a lead screw is installed near the middle of the front surface inside the support frame, a motor B is installed at one end of the lead screw, a moving plate is installed on the outer surface of the lead screw, a weight sensor is installed on the top of the moving plate through a card slot, a top plate is installed on the top of the weight sensor through a card slot, and a transmission belt is installed on the top of the top plate.
[0006] Preferably, a sliding rod is installed near the rear surface inside the support frame, and the sliding rod penetrates through the inside of the moving plate.
[0007] Preferably, there are five material cylinders in total, and the five material cylinders are equally spaced and arranged at the top position of the support frame. Control valves are installed at the bottoms of the five material cylinders.
[0008] Preferably, a rotating shaft is installed in the middle inside the batching box, a motor A is installed at one end of the rotating shaft, and turnover plates are installed on the outer surface of the rotating shaft.
[0009] Preferably, a fixing frame is installed near the bottom on one side of the batching box. An electric telescopic device is installed on one side of the fixing frame, and a material plate is installed on the output shaft of the electric telescopic device.
[0010] Preferably, a blanking groove is provided at the bottom of the batching box at the position of the material plate.
[0011] Preferably, a feed pipe is inserted at the end of the rotating shaft. A sealing plug is installed at the gap position between the feed pipe and the rotating shaft. A spray head is installed on the outer surface of the rotating shaft, and the spray head is communicated with the rotating shaft.
[0012] Preferably, a baffle is installed on the top of the top plate on the outer surface of the conveyor belt.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. By setting the material cylinder, lead screw, moving plate, weight sensor, top plate and conveyor belt, the present utility model achieves the effect of quickly weighing the ingredients of prefabricated dishes. A material cylinder is set on the top of the support frame, a lead screw is set in the middle near the front surface inside the support frame, a motor B is set at one end of the lead screw, a moving plate is set on the outer surface of the lead screw, a weight sensor is set on the top of the moving plate through a card slot, a top plate is set on the top of the weight sensor through a card slot, and a conveyor belt is set on the top of the top plate, so as to solve the problem that in the prior art, manual weighing of ingredients is required during the batching of prefabricated dishes, which takes a long time and increases the time required for the production of prefabricated dishes, affecting the production efficiency of prefabricated dishes. It reduces the time required for batching prefabricated dishes, thereby improving the production efficiency of prefabricated dishes.
[0015] 2. By setting the rotating shaft, feed pipe and spray head, the present utility model achieves the effect of quickly cleaning the batching box. A rotating shaft is set in the middle inside the batching box, a feed pipe is inserted at the end of the rotating shaft, a sealing plug is set at the gap position between the feed pipe and the rotating shaft, a spray head is set on the outer surface of the rotating shaft, and the spray head is communicated with the rotating shaft, so as to solve the problem that in the prior art, workers need to clean the prefabricated dishes during batching, with a large labor intensity and low cleaning efficiency. It reduces the labor intensity of workers, thereby improving the cleaning efficiency of prefabricated dishes.
[0016] 3. By setting the electric telescopic device and the material plate, the present utility model achieves the effect of conveniently discharging the ingredients of prefabricated dishes. A fixing frame is set near the bottom on one side of the batching box, an electric telescopic device is set on one side of the fixing frame, and a material plate is set on the output shaft of the electric telescopic device, so as to solve the problem that in the prior art, it takes a long time to take out the ingredients of prefabricated dishes, resulting in an extended downtime and affecting the batching efficiency of prefabricated dishes. It reduces the time required for discharging the ingredients of prefabricated dishes, thereby improving the batching efficiency of prefabricated dishes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is the front view structural schematic diagram of the present utility model;
[0018] Figure 2 is a schematic cross-sectional structure view of the present utility model;
[0019] Figure 3 is Figure 2 an enlarged structure view of A therein;
[0020] Figure 4 is Figure 2 an enlarged structure view of B therein;
[0021] Figure 5 is Figure 2 an enlarged structure view of C therein.
[0022] Reference numerals: 1, batching box; 2, motor A; 3, motor B; 4, support frame; 5, moving plate; 6, barrel; 7, sliding rod; 8, lead screw; 9, rotating shaft; 10, fixing frame; 11, electric telescopic device; 12, weight sensor; 13, top plate; 14, transmission belt; 15, baffle; 16, clamping groove; 17, turning plate; 18, feed pipe; 19, sealing plug; 20, spray head; 21, material plate; 22, blanking chute. Detailed implementation manners
[0023] The following further describes the technical solutions of the present utility model in conjunction with the accompanying drawings and specific embodiments.
[0024] Embodiment 1
[0025] As Figures 1-3 shown, to achieve the above object, the present utility model provides the following technical solutions: A prefabricated vegetable automatic batching device includes a batching box 1 and a barrel 6. A support frame 4 is installed on the top of the batching box 1, a barrel 6 is installed on the top of the support frame 4, a lead screw 8 is installed near the middle of the front surface inside the support frame 4, a motor B 3 is installed at one end of the lead screw 8, a moving plate 5 is installed on the outer surface of the lead screw 8, a weight sensor 12 is installed on the top of the moving plate 5 through a clamping groove 16. By setting the weight sensor 12, the ingredients on the top plate 13 are weighed. The weight sensor 12 is installed on the top plate 13 through a clamping groove 16, a transmission belt 14 is installed on the top of the top plate 13, a sliding rod 7 is installed near the rear surface inside the support frame 4, and the sliding rod 7 penetrates through the inside of the moving plate 5. By setting the sliding rod 7, the movement of the moving plate 5 is facilitated. There are five barrels 6 in total, and the five barrels 6 are equally spaced and arranged at the top position of the support frame 4. Control valves are installed at the bottoms of the five barrels 6.
[0026] The working principle of an automatic batching device for pre-prepared dishes based on Example 1 is: after the utility model is installed, when batching ingredients, start the motor B3, drive the screw rod 8 to rotate through the motor B3, drive the movable plate 5 to move through the screw rod 8, and drive the transmission belt 14 to move to the bottom of the barrel 6 through the movable plate 5. After completion, open the control valve, convey the ingredients to the top of the transmission belt 14, and weigh the ingredients through the weight sensor 12, then start the transmission belt 14, and convey the ingredients to the inside of the batching box 1 through the transmission belt 14. After completion, the ingredients can be mixed through the batching box 1. At this point, the working process of this equipment is completed.
[0027] Embodiment 2
[0028] like Figure 2 , Figure 4 and Figure 5 As shown, the utility model proposes an automatic batching device for pre-prepared dishes. Compared with the first embodiment, this embodiment also includes: a rotating shaft 9 is installed in the middle of the batching box 1, a motor A2 is installed at one end of the rotating shaft 9, and a flip plate 17 is installed on the outer surface of the rotating shaft 9. A fixing frame 10 is installed on one side of the batching box 1 near the bottom, an electric telescope 11 is installed on one side of the fixing frame 10, and a material plate 21 is installed on the output shaft of the electric telescope 11. A material discharge chute 22 is provided at the bottom of the batching box 1 at the position of the material plate 21, a feed pipe 18 is inserted at the end of the rotating shaft 9, and a sealing plug 19 is installed at the gap between the feed pipe 18 and the rotating shaft 9, a nozzle 20 is installed on the outer surface of the rotating shaft 9, and the nozzle 20 is connected to the rotating shaft 9. A baffle 15 is installed on the top of the top plate 13 at the outer surface of the transmission belt 14 to block the material discharge chute 22.
[0029] In this embodiment, after the ingredients fall into the ingredient box 1, the motor A2 is started, and the rotating shaft 9 is driven to rotate by the motor A2, and the flip plate 17 is driven to rotate by the rotating shaft 9, and the ingredients inside the ingredient box 1 are stirred and mixed by the flip plate 17. After completion, the electric telescopic device 11 is started, and the baffle 15 is driven to move sideways by the electric telescopic device 11, and then the discharge chute 22 is opened, and the ingredients are discharged from the position of the discharge chute 22. When the inside of the ingredient box 1 needs to be cleaned, water is diverted to the rotating shaft 9 through the feed pipe 18, and then transported to the nozzle 20 through the rotating shaft 9, and then sprayed out by the nozzle 20. At the same time, the rotating shaft 9 is driven to rotate by the motor A2, thereby driving the nozzle 20 to rotate, and the inner wall of the ingredient box 1 is sprayed and cleaned by the nozzle 20.
[0030] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. An automatic ingredient device for prefabricated dishes, comprising an ingredient box (1) and a material cylinder (6), characterized in that: A support frame (4) is installed on the top of the batching box (1). A material cylinder (6) is installed on the top of the support frame (4). A lead screw (8) is installed near the middle of the front surface inside the support frame (4). One end of the lead screw (8) is installed with a motor B (3). A moving plate (5) is installed on the outer surface of the lead screw (8). A weight sensor (12) is installed on the top of the moving plate (5) through a card slot (16). A top plate (13) is installed on the top of the weight sensor (12) through the card slot (16). A transmission belt (14) is installed on the top of the top plate (13).
2. The automatic ingredient device for prefabricated dishes according to claim 1, wherein: A slide bar (7) is installed near the rear surface inside the support frame (4). The slide bar (7) penetrates through the inside of the moving plate (5).
3. An automatic ingredient device for prefabricated dishes according to claim 1, characterized in that: There are five material cylinders (6) in total. The five material cylinders (6) are equidistantly arranged at the top position of the support frame (4). Control valves are installed at the bottoms of the five material cylinders (6).
4. The automatic ingredient device for prefabricated dishes according to claim 1, wherein: A rotating shaft (9) is installed in the middle inside the batching box (1). A motor A (2) is installed at one end of the rotating shaft (9). Turning plates (17) are installed on the outer surface of the rotating shaft (9).
5. The automatic ingredient device for prefabricated dishes according to claim 1, wherein: A fixing frame (10) is installed near the bottom on one side of the batching box (1). An electric telescopic device (11) is installed on one side of the fixing frame (10). A material plate (21) is installed on the output shaft of the electric telescopic device (11).
6. The automatic ingredient device for prefabricated dishes according to claim 1, characterized in that: A blanking chute (22) is provided at the bottom of the batching box (1) at the position of the material plate (21).
7. The automatic ingredient device for prefabricated dishes according to claim 4, wherein: The end of the rotating shaft (9) is inserted with a feed pipe (18). A sealing plug (19) is installed at the gap position between the feed pipe (18) and the rotating shaft (9). Sprayers (20) are installed on the outer surface of the rotating shaft (9). The sprayers (20) are communicated with the rotating shaft (9).
8. The automatic ingredient device for prefabricated dishes according to claim 1, wherein: A baffle (15) is installed on the top of the top plate (13) on the outer surface of the transmission belt (14).