Cutting and grinding all-in-one machine
By designing the cutting components and grinding components of the cutting and grinding machine, the problems of multiple equipment, low efficiency and cutting errors in the processing of hard and brittle materials silicon rods are solved, and efficient and accurate silicon rod processing is achieved, which is compatible with multi-special processing and automated operations.
Patent Information
- Application Number
- CN202420940277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-09-28
- Filing Date
- 2024-04-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When existing equipment is processing hard and brittle silicon rods, there are problems such as many equipment, poor connection, low processing efficiency and increased silicon rod loss caused by cutting errors. Especially during middle sectioning, the cutting line behind the cutting wheel performs secondary cutting on the silicon rod, resulting in cutting errors and losses.
A cutting and grinding machine is designed, which includes a cutting assembly and a grinding assembly. The cutting assembly is composed of an annular cutting line and a wheel assembly, and only the cutting line in front of the cutting section participates in cutting, avoiding secondary cutting; the grinding assembly uses plane and chamfered grinding assembly to simultaneously process the cut half rod after the cutting to improve efficiency.
It effectively avoids secondary cutting errors of silicon rods, reduces wear of annular cutting lines, extends the service life of the cutting lines, improves processing efficiency and accuracy, is compatible with silicon rod processing of various specifications, and realizes automatic loading and unloading.
Smart Images

Figure CN223071697U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment for workpieces of brittle materials such as silicon rods, and specifically provides a cutting and grinding integrated machine. Background Art
[0002] Equipment for processing workpieces of brittle materials (taking silicon rods as an example) usually includes a cutting machine, a squaring machine, a grinding machine and a slicing machine. Among them, the cutting machine is mainly used to cut a longer silicon rod into shorter silicon rods (such as silicon rods with a circular cross-section, simply referred to as round rods), the squaring machine is mainly used to cut the round rod into a silicon rod with a rectangular (such as square) cross-section (simply referred to as a square rod, and if the square rod at this stage has not been ground, it can usually be called a rough rod) by means of wire cutting or the like, the grinding machine is mainly used to make the surface accuracy of the rough rod meet the standard through grinding operations (such as after the square rod at this stage is ground, the surface accuracy meets the standard, and it can usually be called a finished rod), and the slicing machine is mainly used to obtain thin silicon wafers for use by cutting the finished rod by means of multi-wire cutting (wire mesh cutting) or the like.
[0003] Among them, with the development of related industries (such as the photovoltaic industry), in addition to the aforementioned square rods, there has also emerged a demand for silicon wafer products corresponding to half-rods. For example, a half-rod is usually obtained by performing a mid-section operation on a square rod or a finished square rod along its length direction. Similar to the aforementioned square rod, after the mid-section operation, corresponding grinding operations also need to be performed on the half-rod before the multi-wire cutting operation. However, currently, the equipment for square rod - half-rod - silicon wafer generally has problems to a certain extent, such as the need for multiple pieces of equipment, the connection degree between links needs to be improved, and the processing efficiency is relatively low. In addition, during the mid-section operation of the silicon rod, it often causes the cutting wire behind the cutting wheel to perform secondary cutting on the silicon rod during the feeding process, thereby bringing cutting errors and increasing the loss of the silicon rod. Summary of the Utility Model
[0004] In order to solve the above technical problems to at least a certain extent, the present utility model is proposed. Specifically, how to optimize the equipment capable of obtaining half-rods is the technical problem to be solved by the present utility model. For example, the aspects of optimization may include but are not limited to reducing the loss of silicon rods on the premise of simplifying the equipment structure.
[0005] In view of this, the utility model provides a cutting and grinding machine, which includes: a cutting component, which can perform cutting operations on the workpiece to be processed, and the cutting component includes a cutting head component; and at least one grinding component, which can perform grinding operations on the workpiece to be processed or the workpiece to be processed after the cutting operation by the cutting component; wherein, the cutting head component includes a wheel assembly, and the wheel assembly includes: a cutting wheel unit, which includes at least two cutting wheel assemblies; a supporting wheel unit; the cutting wheel unit and the supporting wheel unit construct a winding structure, and the winding structure forms a cutting section between adjacent cutting wheel assemblies.
[0006] With such a configuration, since the cutting section is the part for cutting the workpiece, the part of the winding structure located behind the cutting section will not perform secondary cutting on the workpiece, thereby avoiding the cutting error caused thereby.
[0007] Taking the case where a circular cutting line is wound on the winding structure as an example, since the cutting line located in the cutting section cuts the workpiece to be processed and the part located behind the cutting section does not perform a secondary cutting on the workpiece to be processed, the cutting error caused by this is avoided. Specifically, the conventional circular cutting line configured in the cutting machine head assembly includes two vertical cutting lines close to the silicon rod and far away from the silicon rod. Since the diameter of the cutting wheel is limited, the distance between the two cutting lines is small. In this way, after the section of the cutting line close to the silicon rod cuts the silicon rod, the section of the cutting line far away from the silicon rod will perform a secondary cutting on the silicon rod. In this way, since it is difficult to ensure that the two sections of the cutting line are absolutely coplanar in engineering, this will cause cutting errors and increase the loss of the silicon rod. In the utility model, the distance between the two sections of the cutting line along the feeding direction is enlarged by the wheel assembly, so that during the feeding process, only the cutting line in the cutting section located in the front participates in the cutting, and the other section of the cutting line located behind the winding structure will not produce a secondary cutting on the silicon rod, thereby avoiding the generation of cutting errors and ensuring the cutting quality.
[0008] In addition, in conventional annular cutting lines, both sections of the cutting line supported between the two cutting wheels will participate in cutting, while the utility model constructs a winding structure so that the annular cutting line only participates in cutting when it is located in the cutting section. This is equivalent to reducing the wear of the annular cutting line, and thus to a certain extent prolonging the service life of the annular cutting line and reducing the frequency of line replacement of the annular cutting line.
[0009] For the above-mentioned integrated cutting and grinding machine, in a possible implementation manner, at least one of the cutting wheel assemblies includes a cutting wheel driving component; and / or the supporting wheel unit includes at least two supporting wheel assemblies, and at least one of the supporting wheel assemblies is a tension wheel assembly.
[0010] Through such a configuration, a possible configuration of the wheel assembly is provided.
[0011] For example, the cutting wheel driving component may be a motor or a rotating module, and the tension wheel assembly generally includes a tension wheel and a tension wheel adjusting mechanism, and the tension wheel adjusting mechanism is mainly used to adjust the position of the tension wheel, so as to ensure the tension level on the annular cutting line supported on the wheel assembly. For example, the tension wheel adjusting mechanism may include a counterweight assembly and a rotating mechanism that can change the axis position of the tension wheel under the action of the counterweight assembly.
[0012] For the above-mentioned integrated cutting and grinding machine, in a possible implementation manner, the cutting wheel assembly includes two, the supporting wheel assemblies include two, the two cutting wheel assemblies and the two supporting wheel assemblies are arranged in a winding structure to form a rectangular structure; and / or the cutting section is a section located between the two cutting wheel assemblies and close to the workpiece to be processed.
[0013] Through such a configuration, a possible structural form of the winding structure is provided.
[0014] The rectangular structure here should be understood as a roughly rectangular structure, such as being understood as a rectangular structure formed by the connecting line of the axes of the four wheel assemblies, or being supported as a rectangular structure when the annular cutting line is wound around the four wheel assemblies. The side of the rectangular structure close to the silicon rod corresponds to the cutting section. By controlling the distance between the side and its opposite side, it can be ensured that the opposite side does not generate the distance between the two sides of the silicon rod. The other pair of opposite sides does not participate in the cutting because they are not in contact with the silicon rod. That is, during the cutting operation of the silicon rod, only one side of the rectangle participates in the cutting operation. By setting the tension wheel assembly, it is possible to seek to ensure the tension level of the annular cutting line.
[0015] For the above-mentioned cutting and grinding machine, in a possible embodiment, one of the two cutting wheel assemblies includes a cutting wheel driving component, and one of the two support wheel assemblies is a tension wheel assembly; and / or the tension wheel assembly and the cutting wheel assembly including the cutting wheel driving component are located on one of the diagonal sides of the rectangular structure; and / or the cutting head assembly is provided with a wheel protection component at a position corresponding to the wheel assembly.
[0016] Through such a structure, the functional combination of a driving wheel and a tension wheel can be achieved to ensure the reliability of the cutting operation.
[0017] The two wheels on one of the diagonal sides corresponding to the rectangular structure are respectively a driving wheel (a cutting wheel equipped with a cutting wheel driving component) and a tension wheel (equipped with a tension wheel adjustment mechanism), and the two wheels on the other diagonal side corresponding to the rectangular structure are freely rotatable auxiliary wheels, thereby ensuring the reliability and stability of cutting.
[0018] The setting of the wheel protection component can effectively prevent substances such as silicon powder during the slicing process from entering the wire grooves of the annular cutting wire, thereby ensuring the reliability of the slicing operation. For example, the wheel protection component can be a structure with a protection function such as a housing or a baffle. In addition, the wheel protection component can be set for one or more of the wheel assemblies. For example, one wheel protection component can be set for each row of wheel assemblies, etc.
[0019] For the above-mentioned cutting and grinding integrated machine, in a possible implementation manner, the cutting and grinding integrated machine includes: a loading table component, and the workpiece to be processed can be fixed to the loading table component; wherein, the loading table component includes a loading table base body, and the loading table base body includes a first loading table base body and a second loading table base body, and there is a gap between the first loading table base body and the second loading table base body, so as to: perform a slicing operation on the workpiece to be processed by a part of the wheel assembly corresponding to the cutting section in a manner of moving along the gap.
[0020] With such a structure, it is possible to seek to realize the slicing operation on the silicon rod through the cooperation of the slicing component and the loading table component.
[0021] For the above-mentioned cutting and grinding integrated machine, in a possible implementation manner, the loading table component includes a loading table reference table, and the side part of the workpiece to be processed can be abutted against the loading table reference table.
[0022] With such a structure, it is possible to seek to ensure the position reliability of the workpiece to be processed.
[0023] For the above-mentioned cutting and grinding integrated machine, in a possible implementation manner, the loading table reference table is configured with an adjusting mechanism, and the loading table reference table can approach / away from the gap along the width direction of the workpiece to be processed by means of the adjusting mechanism.
[0024] With such a structure, it is possible to seek to be compatible with workpieces of different specifications. For example, the adjusting mechanism can be any reasonable structure that realizes telescopic movement. Taking the adjusting mechanism as an adjusting screw as an example, by screwing the adjusting screw into / out of the long hole, the position adjustment of the loading table reference table can be realized.
[0025] For the above-mentioned cutting and grinding integrated machine, in a possible implementation manner, the cutting head component includes a cutting head adjustment component, and the cutting head base body can approach / away from the gap along the width direction of the workpiece to be processed by means of the cutting head adjustment component. Among them, the cutting head adjustment component includes a cutting head adjustment driving component, a cutting head adjustment transmission component, and a cutting head adjustment guiding component, and the cutting head adjustment driving component drives the cutting head base body to move along the cutting head adjustment guiding component through the cutting head adjustment transmission component.
[0026] With such a configuration, it is possible to ensure the reliability of the cutting operation.
[0027] For the above-mentioned cutting and grinding machine, in a possible implementation manner, the cutting assembly includes a cutting feed assembly, and the cutting head assembly uses the cutting feed assembly to perform a cutting operation on the workpiece by moving along the gap, wherein the cutting feed assembly includes a cutting feed drive component, a cutting feed transmission component and a cutting feed guide component, and the cutting head assembly is connected to the cutting feed assembly through the cutting head adjustment component, and the cutting head adjustment component moves along the cutting feed guide component with the help of the cutting feed assembly.
[0028] Such a configuration provides a possible structural form of the cutaway assembly.
[0029] For the above-mentioned cutting and grinding machine, in a possible implementation manner, the cutting and grinding machine includes: a loading component, which can deliver the workpiece to be processed to a position corresponding to the cutting component and / or the grinding component; and a unloading component, which can move the workpiece to be processed after the cutting operation and / or the grinding operation out of the cutting and grinding machine; wherein, the loading path corresponding to the loading component and the unloading path corresponding to the unloading component are parallel to each other and / or in opposite directions.
[0030] When the loading path and the unloading path are arranged in parallel and in opposite directions, the connection relationship between the cutting operation / grinding operation and the loading operation, as well as the connection relationship between the cutting operation / grinding operation and the unloading operation can be minimized, thereby making the structure of the cutting and grinding machine more compact.
[0031] It is understandable that the loading component can deliver the workpiece to be processed directly to the position corresponding to the cutting component and / or the grinding component, or can deliver it indirectly. (Similarly, the unloading component can directly or indirectly move the workpiece to be processed from the position corresponding to the cutting component and / or the grinding component to the position of the cutting and grinding machine cutting component and / or the grinding component. Exemplarily, taking the loading component as an example, after the loading component delivers the workpiece to be processed to an intermediate position, an intermediate component (such as a robot, etc.) is introduced, and the intermediate component delivers the workpiece to be processed from the intermediate position to the position corresponding to the cutting component and / or the grinding component.
[0032] For the above-mentioned cutting and grinding machine, in a possible embodiment, the cutting and grinding machine includes a transfer mechanism, and the loading component can deliver the workpiece to be processed to the position corresponding to the cutting component and / or the grinding component through the transfer mechanism; and / or the unloading component can move the workpiece to be processed after the cutting operation and / or grinding operation out of the cutting and grinding machine by cooperating with the transfer mechanism.
[0033] With such a configuration, it is possible to reliably feed and remove the workpiece into and out of the integrated cutting and grinding machine.
[0034] It is understandable that those skilled in the art can determine the structural form, movement mode and transfer path formed based on the transfer mechanism according to actual needs. For example, the transfer mechanism includes a manipulator that can move freely in multiple dimensions, and the transfer path can be a straight line, a curve, a broken line, etc. For example, the loading assembly can deliver the workpiece to be processed to the loading platform assembly via the transfer mechanism, and the cutting head assembly can perform a sectioning operation on the workpiece to be processed placed on the loading platform assembly.
[0035] For the above-mentioned cutting and grinding machine, in a possible embodiment, the multiple grinding components include a first grinding component and a second grinding component, and the first grinding component and the second grinding component can at least respectively perform grinding operations on two workpieces generated by the sectioning operation of the workpiece to be processed, wherein the first grinding component and / or the second grinding component include: a plane grinding component, which can at least perform grinding operations on the sectioned surface generated by the sectioning operation; and / or a chamfering grinding component, which can at least perform grinding operations on two edges corresponding to the sectioned surface generated by the sectioning operation.
[0036] With such a configuration, it is possible to grind two workpieces of the same sectioning operation simultaneously, thereby improving the grinding efficiency adapted to the sectioning operation. For example, the first / second grinding assembly can perform full or partial grinding operations on the two workpieces.
[0037] Since the cutting operation is a process of cutting a workpiece into two, multiple grinding assemblies can better match the cutting assembly. For example, those skilled in the art can determine the structural form, functional allocation, relative position, etc. of the first grinding assembly and the second grinding assembly according to actual needs.
[0038] This configuration provides a possible structural form of the grinding assembly.
[0039] It is understandable that those skilled in the art can determine the structural form and number of the plane / chamfer grinding assembly, its specific operation method for grinding the workpiece, the relative position between the two (when the grinding assembly includes a plane grinding assembly and a chamfer grinding assembly), etc. according to actual needs.
[0040] In a possible implementation manner, the surface grinding assembly includes a rough grinding wheel and a fine grinding wheel, and the rough grinding wheel and the fine grinding wheel are integrated and arranged at the same work station.
[0041] With such a configuration, it is possible to ensure the compactness of the integrated cutter and grinder.
[0042] In one possible embodiment, the surface grinding assembly includes a composite shaft assembly, which includes: a first transmission shaft, which is a cylindrical structure, and the cylindrical structure is connected to one of the rough grinding wheel and the fine grinding wheel; and a second transmission shaft, which is telescopically arranged in the cylindrical structure, and the second transmission shaft is connected to the other of the rough grinding wheel and the fine grinding wheel.
[0043] Through this structure, a possible integration method of the rough grinding wheel and the fine grinding wheel is given.
[0044] In a possible implementation, the surface grinding assembly includes a composite shaft transmission assembly, and the second transmission shaft is telescopically arranged in the cylindrical structure by means of the composite shaft transmission assembly.
[0045] Through such a configuration, a possible implementation mode of telescopic movement is provided.
[0046] In a possible embodiment, the grinding assembly includes a table assembly, the loading assembly or the cutting assembly can deliver the workpiece to be processed to the table assembly via the transfer mechanism, and the surface grinding assembly and / or the chamfer grinding assembly grinds the workpiece to be processed on the table assembly.
[0047] This configuration provides a possible structural form of the grinding assembly.
[0048] It is understandable that those skilled in the art can determine the structural form of the table assembly according to actual needs. For example, the workpiece to be processed can remain stationary or move after being placed on the table assembly. Accordingly, the plane / chamfer grinding assembly needs to determine the corresponding action mode based on the structural form of the table assembly.
[0049] In one possible embodiment, the table assembly includes: a table portion; and a table driving component, which can drive the table portion to move along the length direction of the workpiece to be processed, so that the surface grinding assembly and / or the chamfer grinding assembly can grind the workpiece to be processed placed on the table portion.
[0050] Through such a configuration, a possible structural form of the table top assembly is provided.
[0051] For the above-mentioned integrated cutting and grinding machine, in a possible implementation manner, the surface grinding assembly includes at least one set, each set of the surface grinding assembly includes two components; and / or the chamfering grinding assembly includes at least two sets, each set of the chamfering grinding assembly includes two components.
[0052] With such a configuration, the grinding unit can simultaneously grind two half rods produced by one cutting operation.
[0053] For the above-mentioned integrated cutting and grinding machine, in a possible implementation manner, the cutting component is a center-cutting component capable of performing a center-cutting operation on the workpiece to be processed.
[0054] Through such a structure, a specific cutting form of the cutting component of the cutting and grinding machine is provided.
[0055] For example, for the integrated cutting and grinding machine of the present invention, in a preferred embodiment based on the above solution, the integrated cutting and grinding machine can have at least part of the following technical effects:
[0056] 1. The cutting operation in the cutting and grinding machine of the utility model adopts an annular cutting wire, so the mid-cutting accuracy can be guaranteed. On this basis, through multiple wheel assemblies, only a part of the annular cutting wire is used for cutting at the same time, which effectively prevents the silicon rod after cutting from being cut again by the annular cutting wire. At the same time, since only a part of the cutting wire is used for cutting at the same time, the overall wear of the annular cutting wire is indirectly reduced, and the overall service life cycle of the annular cutting wire is increased.
[0057] 2. The cutting and grinding machine of the utility model is compatible with the sectioning and grinding process of various specifications of workpieces to be processed. The equipment has a compact structure and can realize automatic loading and unloading operations, which improves the operating efficiency of the cutting and grinding machine. In addition, the sectioning station and the double grinding station of the cutting and grinding machine adopt a relatively independent processing method, which can perform sectioning and grinding operations at the same time, saving time.
[0058] 3. The cutting station of the cutting and grinding machine of the utility model adopts vertical processing and horizontal adjustment, which can reduce the cutting error caused by the weight of silicon rods of different specifications (size, weight), and the cutting accuracy is high. The chamfer grinding operation and the section surface grinding operation of the double grinding station can be controlled independently, which is almost not affected by the cutting error, and can also reduce the grinding error and have higher grinding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] The following describes the preferred embodiments of the present invention with reference to the accompanying drawings, taking the workpiece to be processed as a silicon rod (the shapes mainly include the finished square rod fed to the mid-section assembly, the half rod to be ground obtained by mid-sectioning the finished square rod, the half rod with the mid-section ground, the finished half rod with the mid-section and the edges (chamfers) ground, etc.), wherein:
[0060] Figure 1 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure One , the figure shows a schematic diagram of the whole structure of the cutting and grinding machine, such as the whole machine has external protection in the form of a cover shell for structures corresponding to the surface grinding component, chamfering grinding component, etc.;
[0061] Figure 2 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Two , in the figure, the grinding component is mainly shown;
[0062] Figure 3 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Three , in the figure, the table component of the grinding component is mainly shown;
[0063] Figure 4 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Four , in the figure, the table end clamping component in the table component of the grinding component is mainly shown;
[0064] Figure 5 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Five Seven, in the figure, the tool dressing and tool setting component in the table component of the grinding component is mainly shown;
[0065] Figure 6 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Six , in the figure, the surface grinding component of the grinding component is mainly shown;
[0066] Figure 7 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Seven , in the figure, the composite shaft component and the composite shaft drive component in the surface grinding component of the grinding component are mainly shown;
[0067] Figure 8 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Eight , in the figure, the chamfer grinding component of the grinding component is mainly shown;
[0068] Figure 9 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Nine , in the figure, the middle section component is mainly shown;
[0069] Figure 10 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Ten , in the figure, the middle section component (excluding the cutting machine head component) of the grinding component is mainly shown;
[0070] Figure 11 Schematic diagram of the structure of a cutting and grinding integrated machine showing an embodiment of the present utility model Figure Ten One, in the figure, the front structure of the cutting machine head component of the grinding component is mainly shown;
[0071] Figure 12A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Second, the figure mainly shows the back structure of the cutting head assembly of the grinding assembly;
[0072] Figure 13 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Third, the figure mainly shows the transfer mechanism;
[0073] Figure 14 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Fourth, the figure mainly shows the clamping assembly in the transfer mechanism;
[0074] Figure 15 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Fifth, the figure mainly shows the feeding assembly;
[0075] Figure 16 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Sixth, the figure mainly shows the feeding protection component in the feeding component;
[0076] Figure 17 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten Seven, the figure mainly shows the blanking assembly; and
[0077] Figure 18 A schematic diagram showing the structure of a cutting and grinding machine according to an embodiment of the present invention Figure Ten 8. The figure mainly shows the material unloading and transfer switching mechanism in the material unloading component.
[0078] List of reference numerals:
[0079] 100. Cutting and grinding machine;
[0080] 1. Cut the components;
[0081] 11. Loading platform assembly; 1111. Large loading platform base; 1112. Small loading platform base;
[0082] 112, loading platform reference platform; 1121, reference platform buffer structure; 1122, suction cup;
[0083] 113. Loading platform clamping assembly; 114. Loading platform pressing assembly;
[0084] 12. Cutting head assembly;
[0085] 121. Cutting head base;
[0086] 1221, first cutting wheel; 12211, cutting wheel motor; 1222, second cutting wheel;
[0087] 123. tension wheel; 1231. counterweight assembly;
[0088] 124. Training wheels;
[0089] 125. Cutting head adjustment assembly; 1251. Connecting frame;
[0090] 126. Wheel protection cover;
[0091] 13. Cutting feed assembly;
[0092] 2. Grinding components;
[0093] 21. Countertop components;
[0094] 211, table top part; 2111, table top base; 2112, table top side clamping assembly; 2113, table top end face clamping claw;
[0095] 212. Table drive transmission mechanism;
[0096] 213. Knife trimming and tool setting assembly; 2131. Tool setting instrument; 2132. Knife trimming structure; 2133. Tool setting instrument protection drive transmission assembly; 2134. Tool setting instrument protection component;
[0097] 22. Surface grinding components;
[0098] 221. Surface grinding of columns;
[0099] 222. Surface grinding head assembly;
[0100] 2221, coarse grinding wheel; 2222, fine grinding wheel;
[0101] 223. Surface grinding feed assembly;
[0102] 224, composite shaft assembly; 2241, first transmission shaft; 2242, second transmission shaft;
[0103] 225, composite shaft transmission assembly; 2251, cam;
[0104] 23. Chamfer grinding assembly; 231. Chamfer grinding column; 232. Chamfer grinding head assembly; 233. Chamfer grinding feed assembly;
[0105] 3. Transfer institutions;
[0106] 31. Gantry;
[0107] 32. Clamping assembly; 321. First clamp; 322. Second clamp;
[0108] 33. Transfer drive transmission assembly; 331. X-direction movement assembly; 332. Y-direction movement assembly; 333. Z-direction lifting assembly; 334. Cantilever crane assembly;
[0109] 4. Loading assembly;
[0110] 41. Loading base; 42. Loading conveyor line;
[0111] 43. Loading protection assembly;
[0112] 431. Loading protection box body; 432. Loading protection cover body; 433. Loading protection side plate; 434. First limit structure; 435. Loading pressing assembly; 436. Second limit structure;
[0113] 5. Unloading assembly;
[0114] 51. Unloading conveyor assembly;
[0115] 511. Unloading base; 512. Unloading conveyor line;
[0116] 513. Unloading protection assembly; 5131. Unloading protection box body; 5132. Unloading protection cover body; 5133. Unloading protection side plate; 5134. Horizontal reference plane; 5135. Length reference plane;
[0117] 514. Drying assembly;
[0118] 52. Unloading transfer assembly;
[0119] 521. First unloading transfer station;
[0120] 522. Second unloading transfer station;
[0121] 523. Unloading transfer switching mechanism;
[0122] 5231. Unloading transfer switching slide plate; 5232. Unloading transfer switching linear guide rail;
[0123] 6. Base assembly;
[0124] 61. Base; 62. Anchor;
[0125] 71. Finished square bar; 72. Semi-bar. Detailed implementation manner
[0126] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model. For example, although in this embodiment, the loading table clamping / compressing assembly and the side clamping assembly of the tabletop are taken as cylinders for introduction, this is not intended to limit the protection scope of the present utility model. Without departing from the principle of the present utility model, those skilled in the art can select other reasonable structures according to the situation, which can be hydraulic cylinders, electric cylinders, combinations of motors and mechanisms such as screw-nut mechanisms / gear-rack mechanisms, etc.
[0127] It should be noted that in the description of the present utility model, the terms indicating directions or positional relationships such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0128] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can also be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0129] In addition, in order to better illustrate the present utility model, numerous specific details are given in the following specific embodiments. Those skilled in the art should understand that the present utility model can also be implemented without some specific details. In some instances, the principles of grinders well-known to those skilled in the art are not described in detail in order to highlight the main idea of the present utility model.
[0130] The following will refer to Figures 1 to 18 all or part of the following to elaborate on the present utility model.
[0131]
Cutting + Grinding
[0132] Take the workpiece to be processed as a finished square bar, the cutting component adopts a vertical cutting method along the middle position of the upper surface in the length direction (the cut surface is the aforementioned center cut surface, and the cutting device can also be called the center cutting component), and the grinding component grinds the center cut surface and the edges corresponding to the center cut surface as an example to illustrate the integrated cutting and grinding machine of the present utility model. Therefore, in this example, the workpiece to be processed is a finished silicon bar, and theoretically, two finished half-bars with approximately the same size and surface accuracy are obtained.
[0133]
Cutting Component
[0134] [Loading platform assembly of the cutting assembly] In a possible embodiment, the loading platform assembly 11 mainly includes a loading platform base, a loading platform reference platform 112, a loading platform clamping assembly 113 and a loading platform pressing assembly 114 arranged on the loading platform base, wherein the loading platform base is formed with a loading surface capable of placing finished square rods, and the loading platform reference platform is provided with an adjustment mechanism so that the loading platform reference platform is adjustable on the loading platform base, and the loading platform reference platform is mainly used to adjust the position of the finished square rod, such as ensuring that the position of the center line of the finished square rod can always be adapted to the cutting position of the cutting assembly, so that the cutting assembly can be compatible with finished silicon rods of various sizes through the setting of the loading platform reference platform. The loading platform clamping assembly and the loading platform pressing assembly are mainly used to fix the square rods on the side and top, respectively.
[0135] It is understandable that those skilled in the art can determine the structural form and number of each component, the structural form and corresponding adjustment method of the reference platform adjustment mechanism, the specific clamping / pressing method of the carrier platform clamping / pressing assembly, etc. according to actual needs. For example, the activity principle and corresponding structural form of the carrier platform clamping assembly and the carrier platform pressing assembly can be the same or different.
[0136] In a possible embodiment, the loading platform base includes a large loading platform base 1111 as a first loading platform base and a small loading platform base 1112 as a second loading platform base. By dividing the loading platform base into two bases, the cutting operation of the loop cutting line can be facilitated. Specifically, the loop cutting line passes through the gap between the two bases. In order to ensure cutting accuracy, it is necessary to ensure that the first / second loading surfaces corresponding to the large / small loading platform bases should be in the same plane.
[0137] In a possible embodiment, the adjustment mechanism (not shown) includes a bolt disposed in the elongated hole, and the position of the loading platform reference platform 112 along the width direction of the finished square rod is adjusted by the movement of the bolt in the elongated hole, so as to ensure that the centers of the finished square rods of different specifications are in the same center position, so that the cutting assembly of the utility model can be compatible with square rods of various specifications. Specifically, by moving the loading platform reference platform 112 closer to / away from the finished square rod along the width direction of the finished silicon rod, the center line of the finished silicon rod can be ensured to be consistent with the mid-section position when the side of the finished square rod abuts against the loading platform reference platform. For example, a loading platform reference platform buffer structure 1121 such as a nylon strip is provided on the loading platform reference platform, so as to ensure the integrity of the finished silicon rod when the side of the finished silicon rod abuts against the loading platform reference platform.
[0138] In a possible implementation, in order to effectively prevent the silicon rod from shifting during the mid-section operation, a fixing component can be configured on the reference table 112 of the loading table. For example, in this example, the fixing component includes a plurality of suction cups 1122 installed on the reference table of the loading table. Obviously, the plurality of suction cups is only an exemplary description of the fixing component, and those skilled in the art can choose any other reasonable method according to actual needs, such as a structure similar to the loading table clamping / compressing component, etc.
[0139] In a possible implementation, the loading table clamping component 113 includes a plurality of sets of loading table clamping mechanisms that can clamp the silicon rod in the horizontal direction. For example, the structures and corresponding clamping methods between the plurality of sets of loading table clamping mechanisms can be the same or different. The plurality of sets of loading table clamping mechanisms can be used alone, in groups, or freely combined. The relative positions (distribution positions, distribution densities, etc.) between the plurality of sets of loading table clamping mechanisms can be flexibly selected according to actual needs. In this example, for instance, the structures of the loading table clamping mechanisms are substantially the same (all are cylinders) and are distributed along the length direction of the square bar. Each loading table clamping mechanism can individually clamp the square bar, and thus, through the combination of the plurality of sets of loading table clamping mechanisms, the clamping operation for square bars of different lengths can be satisfied.
[0140] In a possible implementation, the loading table pressing component 114 is mainly used to fix the square bar in the thickness direction. For example, in this example, the loading table pressing component is a cylinder. Obviously, other vertically telescopic structures or mechanisms can also be selected according to actual needs as the loading table pressing component in the present invention.
[0141] In addition, the loading table assembly further includes a loading table detection component. For example, the loading table detection component is mainly used to detect the width of the silicon rod so as to determine the center position of the finished square bar, that is, the cutting position for the mid-section operation of the finished square bar by the annular cutting line.
[0142] [Cutting head assembly of the cutting assembly] In a possible embodiment, the cutting head assembly 12 mainly includes a cutting head base 121 and a wheel assembly arranged on the cutting head base, and a circular cutting line is wound on the wheel assembly. In this example, the wheel assembly mainly includes a cutting wheel assembly, a tension wheel assembly and an auxiliary wheel assembly, and the cutting wheel assembly, the tension wheel assembly and the auxiliary wheel assembly construct a winding structure. In this example, the cutting wheel assembly includes a first cutting wheel 1221 as a driving wheel and a second cutting wheel 1222 as a driven wheel, wherein the first cutting wheel 1221 is configured with a cutting wheel motor 12211 (or it can be a motor with a reducer, etc.) that can drive it to rotate and serves as a cutting wheel driving component, and the winding structure forms a cutting section between the first cutting wheel and the second cutting wheel. The tension wheel assembly includes a tension wheel 123 and a counterweight assembly 1231, and under the action of the counterweight assembly, the tension wheel can maintain the tension level on the circular cutting line by rotating. The auxiliary wheel assembly includes an auxiliary wheel 124, and the auxiliary wheel 124 is pivotally arranged on the cutting head base 121. Exemplarily, wheel protection covers 126 are respectively arranged in the upper area of the wheel assembly, such as above the driven wheel and the tension wheel, to play a protective role such as preventing the splashing of silicon powder etc. generated by the center cut.
[0143] In this example, follow Figure 11 In the middle position, the (first and second) cutting wheels are located at the lower right and upper right, the tension wheel 123 is located at the upper left, and the auxiliary wheel 124 is located at the lower left. The annular cutting wire wound around the first cutting wheel, the second cutting wheel, the auxiliary wheel and the tension wheel is roughly a rectangular structure. Among them, the area between the first cutting wheel and the second cutting wheel (on the right side) is the cutting section, and the annular cutting wire corresponding to the cutting section can perform a mid-section operation on the silicon rod. Usually, the length of the rectangular structure is extended ( Figure 11 The left-right dimension in the middle) can ensure that the annular cutting wire in the area between the auxiliary wheel and the tension wheel (on the left) does not participate in the cutting, thereby avoiding the problem of the silicon rod being cut twice due to the participation of this part of the annular cutting wire in the cutting, and thus ensuring the accuracy of the middle section and reducing the loss of silicon rods caused by the secondary cutting. In addition, since the annular cutting wire in the area between the auxiliary wheel and the tension wheel (on the left) does not participate in the cutting at this moment, there will be no problem of repeated cutting, which is equivalent to extending the service life of the annular cutting wire, and on this basis, the replacement frequency of the annular cutting wire can be reduced.
[0144] Based on the above structure, the working mode of the cutting head assembly is as follows: the cutting wheel motor drives the driving wheel to rotate at high speed, thereby driving the circular cutting line to move at high speed and thus perform a center sectioning operation on the square rod. During this period, the tension wheel can change its position according to the counterweight assembly so that the circular cutting line can maintain a stable tension level. In addition to the counterweight assembly, it can also be a cylinder, a tension wheel motor, etc. The cutting head base 121 moves along the length direction of the square rod under the drive of the cutting feed assembly 13, so that the circular cutting line of the cutting head assembly can perform a center sectioning operation on the square rod along the center line of the square rod.
[0145] In one possible embodiment, the cutting head assembly is configured with a cutting head adjustment assembly 125, such as a cutting head adjustment assembly that can fine-tune the position of the annular cutting line along the width direction of the square rod to ensure the position accuracy of the annular cutting line, that is, to ensure that the finished square rod can be cut into two half rods of the same thickness.
[0146] It is understandable that those skilled in the art can determine the structural form of the cutting head adjustment component and the cutting feed component and the specific way of forming the cutting component according to actual needs. For example, the cutting feed component can be arranged on the loading platform component, the cutting head adjustment component can be arranged on the cutting feed component, and the cutting head base can be arranged on the cutting head adjustment component.
[0147] In a possible implementation, the cutting head adjustment assembly 125 mainly includes a cutting head adjustment drive component, a cutting head adjustment transmission component and a cutting head adjustment guide component. The cutting feed assembly 13 mainly includes a cutting feed drive component, a cutting feed transmission component and a cutting feed guide component. According to the thickness of the detected square rod, the cutting head adjustment assembly can drive the cutting head assembly to move along the width direction of the square rod, thereby fine-tuning the position of the annular cutting line. After the relative position of the square rod and the annular cutting line is determined, the cutting feed assembly drive component of the cutting feed assembly drives the cutting feed assembly transmission component to move and thus makes the cutting head assembly as a whole move along the cutting feed guide component to complete the middle sectioning process of the silicon rod. For example, the cutting feed / cutting head adjustment drive component can be a motor (or a motor with a reducer, etc.), the cutting feed / cutting head adjustment transmission component can be a belt, a chain, a gear rack mechanism, a screw nut mechanism, etc., and the cutting feed / cutting head adjustment guide component can be a linear guide rail, an optical axis, etc. As in this example, the structure of the cutting head adjustment assembly and the cutting feed assembly is a combination of a drive motor, a screw nut mechanism, and a linear guide rail.
[0148] In this example, the cutting wheel assembly 122 and the tension wheel assembly 123 are slidably arranged on the cutting head adjustment assembly 125 along the width direction of the silicon rod, and the cutting head adjustment assembly 125 is slidably connected to the cutting feed assembly 13 along the length direction of the silicon rod. For example, the cutting head adjustment assembly 125 is provided with a connecting frame 1251, and the cutting head adjustment assembly 125 is fixedly connected to the nut of the lead screw nut mechanism of the cutting feed assembly through the connecting frame 1251. In this way, the cutting head assembly is driven to move along the length direction of the square rod by the cutting feed assembly, and the high-speed rotation of the annular cutting line is coordinated to realize the mid-cutting operation of the finished square rod.
[0149] Based on the above structure, the workflow of the half-rod splitting operation is as follows:
[0150] According to the current specifications of the finished square rod, the loading platform reference platform is first adjusted to a suitable position along the width direction of the finished square rod through the adjustment mechanism. After the finished square rod is placed on the loading platform base, according to the length of the finished square rod, a suitable number of loading platform clamping assemblies are selected to clamp the square rod along the width direction. At the same time, the multiple suction cups on the loading platform reference platform form a vacuum to suck the finished square rod along the width direction. The loading platform clamping assembly is also used to press the finished square rod from top to bottom along the thickness direction. The square rod is fixed by the cooperation of three methods. On this basis, the mid-section position is determined based on the detection results of the loading platform detection assembly.
[0151] After the middle section position is determined, the position of the cutting head assembly can be fine-tuned through the cutting head adjustment assembly to ensure that the annular cutting line coincides with the middle section position. On this basis, the cutting feed assembly drives the cutting head assembly to move along the length direction of the finished square bar, thereby completing the middle section operation of the square bar.
[0152] After the mid-section operation is completed, the loading platform clamping assembly and the loading platform pressing assembly release the square rod, release the vacuum environment of the suction cup, and the two half rods obtained by the mid-section wait for subsequent grinding and unloading.
[0153]
Grinding Assembly
[0154] It can be understood that the configuration of a set of grinding assemblies on each grinding station is only an exemplary description. Those skilled in the art can determine the structural form, installation position, and implementation method of grinding operations between a pair of grinding assemblies corresponding to the two grinding stations according to actual needs. For example, the structures of a pair of grinding assemblies corresponding to the two grinding stations can be the same or different, and can be symmetrically or asymmetrically arranged when forming the cutting and grinding integrated machine. In addition, a pair of grinding assemblies corresponding to the two grinding stations can share at least a part of them. For example, a single or multiple chamfer grinding assemblies are shared among a pair of grinding assemblies corresponding to the two grinding stations.
[0155]
Table Assembly of Grinding Assembly
[0156] In a possible implementation, the tabletop part 211 includes a tabletop base body 2111. The tabletop base body has a vertically arranged reference surface and is provided with a tabletop side clamping assembly 2112 (arranged along the width direction of the silicon rod) as the first tabletop clamping assembly and a tabletop end face clamping assembly (opposed along the length direction of the silicon rod and capable of clamping the two end faces of the silicon rod) as the second tabletop clamping assembly. In this way, after the half rod obtained by mid-section cutting is placed on the tabletop base body, first, a plurality of tabletop side clamping mechanisms (constituting the tabletop side clamping assembly) located on one side of the tabletop base body clamp the half rod along its width direction, so that the half rod can closely lean against the tabletop reference surface of the tabletop base body. On this basis, the flat grinding assembly and the chamfering grinding assembly can be used to perform surface grinding / chamfering operations on the half rod. To prevent the half rod from moving longitudinally during grinding, two end face clamping mechanisms (constituting the tabletop end face clamping assembly) will clamp the half rod from both ends before grinding. Then, the tabletop driving and transmission mechanism drives the tabletop part that reliably holds the half rod to feed along the length direction of the silicon rod, and thus the surface grinding and chamfering of the half rod can be completed.
[0157] It can be understood that those skilled in the art can determine the structural forms, relative positions, and corresponding tabletop driving and transmission methods of the two tabletop assemblies according to actual needs. Exemplarily, the tabletop base body is generally a sliding table structure. The structures and functions of the tabletop assemblies corresponding to the two grinding stations are generally the same, and they are generally symmetrically distributed when constituting the cutting and grinding integrated machine.
[0158] In a possible implementation, the tabletop driving and transmission assembly 212 mainly includes a tabletop driving component, a tabletop transmission component, and a tabletop guiding component. The tabletop driving component drives the tabletop part to move along the tabletop guiding component through the tabletop transmission component, thereby completing the movement of the tabletop part. The tabletop driving component can be, for example, a motor (which can be coordinated with a speed reducer according to requirements). The tabletop transmission component can be, for example, a belt transmission mechanism, a chain transmission mechanism, a gear rack mechanism, a lead screw nut mechanism, etc. The tabletop guiding component can be, for example, a linear guide rail, an optical axis, etc. structures. For another example, the tabletop driving component can also be a power cylinder (such as an air cylinder, an electric cylinder, a hydraulic cylinder, etc.). At this time, since the tabletop driving component can directly realize linear motion by connecting with the tabletop part, the aforementioned tabletop transmission component can be omitted.
[0159] It can be understood that those skilled in the art can determine the structural forms, numbers, and specific clamping principles of the side / tabletop end face clamping assemblies according to actual needs.
[0160] In a possible implementation manner, the clamping assemblies 2112 on the side of the tabletop include a plurality of them distributed along the length direction of the half-bar. Each clamping assembly on the side of the tabletop includes a pair of clamping mechanisms on the side of the tabletop that are opposed to each other along the length direction of the half-bar. Through such a setting, the tabletop assembly can be made to be compatible with the clamping requirements for half-bars of different lengths. For example, when the length of the half-bar is relatively small, only one or several pairs of the clamping mechanisms in the middle need to be in the working state. When the length of the half-bar is relatively large, multiple pairs of the clamping mechanisms can be made to be in the working state simultaneously to clamp the half-bar. For example, in this example, the clamping assemblies on the side of the tabletop include three. For example, the clamping mechanisms on the side of the tabletop can be a power cylinder (such as an air cylinder, an electric cylinder, a hydraulic cylinder, etc.), a combination of a motor and a mechanism such as a lead screw nut mechanism / a rack and pinion mechanism, etc.
[0161] In a possible implementation manner, the clamping assembly at the end face of the tabletop includes two end face jaws 2113. The end face jaws are configured with an end face jaw driving component and an end face jaw transmission component. When it is necessary to clamp the half-bar from the end face, the end face jaw driving component drives the two side end face jaws to move closer to each other through the end face jaw transmission component to clamp the half-bar. For example, in this example, the jaw driving component is a motor (or configured with a speed reducer according to requirements), and the jaw transmission component is a lead screw nut mechanism. Among them, there are two thread segments with opposite helix directions on the lead screw of the lead screw nut mechanism, so that a set of driving and transmission mechanisms can be used to achieve the clamping movement of making a pair of end face jaws move towards the center simultaneously. It can be understood that the end face jaw transmission component can also be a belt, a chain, a rack and pinion, etc. that can achieve reverse movement on both sides at the same time, or a set of jaw driving and transmission mechanisms can be configured for each of the two end face jaws. For example, the jaw driving and transmission mechanism can be a combination of a motor and a transmission mechanism, or a structure that can achieve linear movement such as a power cylinder. In addition, the end face jaws can also be replaced with other clamping structure forms such as a plate-like structure.
[0162] In a possible implementation, a tool dressing and tool setting assembly 213, a cooling assembly, etc. are further provided on the table base 2111. For example, the tool dressing and tool setting assembly 213 mainly includes a tool setter 2131, a tool dressing structure 2132 (such as a tool dressing stone), a driving and transmission assembly 2133 for protecting the tool setter, and a protective component 2134 for the tool setter (such as a protective cover). For example, the tool dressing and tool setting assembly is installed on the table base and can thus complete the tool setting and tool dressing process along with the movement of the table assembly. For example, the tool setter usually includes multiple groups of installations (perpendicular to the grinding surface / chamfering grinding wheel surface of the grinding surface / chamfering grinding wheel in the first / second grinding assembly), so as to be able to complete the tool setting operation for the grinding surface grinding wheel and the chamfering grinding wheel. The tool dressing stones also include multiple groups to meet the tool dressing requirements of the grinding surface grinding wheel and the chamfering grinding wheel. The driving and transmission assembly for protecting the tool setter is connected to the protective component for the tool setter. During the grinding operation, the driving and transmission assembly for protecting the tool setter drives the protective component for the tool setter to retract, thus effectively avoiding the influence of the internal environment of the equipment on the tool setter during grinding. During the tool setting operation, the driving and transmission assembly for protecting the tool setter drives the protective component for the tool setter to open, thus ensuring that the tool setting operation can be carried out normally. For example, the driving and transmission assembly for protecting the tool setter can be a combination of telescopic transmission mechanisms such as a power cylinder, a motor, and a lead screw nut mechanism / gear rack mechanism, etc. For example, the cooling assembly mainly includes a cooling pipeline, a nozzle, etc., and provides grinding coolant for the semi-bar during the grinding operation of the semi-bar to reduce the influence of the grinding temperature on the semi-bar.
[0163]
Grinding Assembly - Surface Grinding Assembly
[0164] It can be understood that the description of the two surface grinding assemblies and their specific setting methods is only an exemplary one. Those skilled in the art can determine the structural form, number, relative position, etc. of the surface grinding assembly according to actual needs. For example, the surface grinding head assembly only includes one, includes two arranged side by side, etc. Taking the surface grinding head assembly including two as an example, the structures of the two surface grinding head assemblies can be the same or different.
[0165] In a possible implementation, the surface grinding wheel head assembly is generally configured with a surface grinding balancing device, which is mainly used to balance the gravity of the surface grinding wheel head assembly during movement, thereby improving the dynamic stability of the surface grinding wheel head assembly. For example, the surface grinding balancing device may include a cylinder, an electric cylinder, a nitrogen balancing cylinder, etc. Since the types (corresponding principles) of the balancing devices and related detailed structures have been relatively mature in the field of application, they will not be elaborated in this application.
[0166] In a possible implementation, the surface grinding wheel head assembly 222 mainly includes a rough grinding wheel 2221 for rough grinding the silicon rod and a fine grinding wheel 2222 for fine grinding the silicon rod. In the present utility model, the rough grinding wheel and the fine grinding wheel are concentrically arranged at the same station, and the rough grinding wheel can be freely accommodated in the reserved space formed inside the fine grinding wheel. In this way, the grinding assembly can perform rough grinding and fine grinding operations on the silicon rod at the same station, thus ensuring the structural compactness of the surface grinding wheel head assembly. Obviously, the positions of the fine grinding wheel and the rough grinding wheel can also be interchanged.
[0167] In a possible implementation, the surface grinding assembly 22 further includes a composite shaft assembly 224 disposed on the surface grinding wheel head assembly 222. The composite shaft assembly 224 includes a first transmission shaft 2241 (bushing) having a cylindrical structure and a second transmission shaft 2242 accommodated in the bushing. Among them, the first transmission shaft is connected to the fine grinding wheel so as to drive the fine grinding wheel when the bushing rotates, and the second transmission shaft is connected to the rough grinding wheel so as to drive the rough grinding wheel when the second transmission shaft rotates.
[0168] In a possible implementation, the surface grinding assembly 22 further includes a compound shaft drive assembly 225 configured on the second transmission shaft 2242 of the compound shaft assembly 224. The compound shaft drive assembly is mainly used to drive the second transmission shaft in the compound shaft assembly to move telescopically relative to the first transmission shaft, so that the rough grinding wheel connected to the second transmission shaft extends and is thus in a working state, or retracts so as not to affect the fine grinding wheel in the working state. Exemplarily, if the compound shaft drive assembly includes a cam 2251, the cam is rotated by a driving component such as a motor to push the second transmission shaft to extend from the end face of the second transmission shaft. In the case where the driving force is removed, for example, the second transmission shaft can retract by the elastic force of an elastic member such as a spring or a disc spring configured on the second transmission shaft. Obviously, the assembly including the cam (such as a cam mechanism that can be called) is only one structural form of the compound shaft drive assembly. Those skilled in the art can determine the driving and transmission method of the compound shaft drive assembly, its connection position with the second transmission method, etc. according to actual needs. For example, it can be: the compound shaft drive assembly includes a rack and pinion transmission mechanism, and the power output end of the compound shaft drive assembly is connected to the side wall position of the second transmission shaft, etc.
[0169] It can be seen that based on the compound shaft assembly 224 and the compound shaft drive assembly 225, the specific way for the surface grinding head assembly 222 to perform the grinding operation on the semi-bar (mid-section) is as follows: In the case where rough grinding of the semi-bar is required, the second transmission shaft is moved axially by means of the cam mechanism so that the rough grinding wheel extends beyond the fine grinding wheel. Combining with the movement in the vertical direction realized by the surface grinding assembly with the help of the surface grinding feed assembly, the rough grinding wheel can reach the grinding position. Based on this, by rotating the second transmission shaft (for example, the first / second transmission shafts should be configured with a rotation driving component) to drive the rough grinding wheel to rotate, a rough grinding operation can be performed on the mid-section once. In the case where fine grinding of the semi-bar is required, the driving force of the cam mechanism is removed, and the second transmission shaft retracts to reserve space under the action of the elastic force, so that the rough grinding wheel is in a position that does not interfere with the fine grinding wheel. Based on this, combining with the movement of the grinding assembly along the crossbeam slide, the fine grinding wheel can reach the grinding position. Based on this, by rotating the first transmission shaft (for example, the first / second transmission shafts should be configured with a rotation driving component) to drive the fine grinding wheel to rotate, a fine grinding operation can be performed on the mid-section once.
[0170] Exemplarily, the first transmission shaft and the second transmission shaft are configured with a rotation driving component and thus form a surface grinding assembly in a way that keeps them rotating synchronously. For example, the rotation driving component is a motor, and the motor is drivingly connected to the compound shaft including the first transmission shaft and the second transmission shaft.
[0171] If the first drive shaft and the second drive shaft are configured with bearing boxes as rotational support components, the rotational drive components can be built-in (e.g., arranged near the middle or the end inside the bearing box) or can be external (e.g., arranged at the tail end of the composite shaft or at the radial side part).
[0172] In a possible implementation manner, the surface grinding feed assembly 223 mainly includes a surface grinding feed drive component and a surface grinding feed transmission component. For example, the surface grinding feed drive component is a motor, and the surface grinding feed transmission component is a lead screw nut mechanism. For example, the structure including the surface grinding head assembly, the composite shaft assembly, and the composite shaft transmission assembly is fixedly connected to the nut of the lead screw nut mechanism. In this way, under the driving action of the motor, the surface grinding head assembly can slide in the vertical direction. For example, in order to ensure the stability of the movement, the surface grinding feed assembly can also include vertical guiding components such as linear guide rails. Obviously, those skilled in the art can determine the specific structural form of the surface grinding feed assembly and the corresponding driving and transmission methods according to actual needs. For example, the surface grinding feed transmission component is a rack and pinion mechanism, etc. Obviously, those skilled in the art can determine the specific structural form of the surface grinding feed assembly and the corresponding driving and transmission methods according to actual needs. For example, the surface grinding feed drive component can be in the form of a motor combined with a speed reducer, the surface grinding feed transmission component is a rack and pinion mechanism, belt drive, chain drive, and the vertical guiding component can be an optical axis, etc.
[0173] In addition, the surface grinding assembly further includes a surface grinding detection assembly, which is mainly used to detect parameters such as the thickness of the semi-bar before grinding. For example, the surface grinding detection assembly is fixed on the surface grinding head assembly and moves together with the surface grinding head assembly. The surface grinding detection assembly mainly measures the thickness of the semi-bar before the surface grinding of the semi-bar and after rough / finish grinding, so as to calculate the grinding allowance of the surface grinding and the dimensional accuracy of the ground semi-bar, etc.
[0174]
Chamfer Grinding Assembly of Grinding Assembly
[0175] It can be understood that the two sets of chamfer grinding head assemblies and their specific setting methods are only an exemplary description. Those skilled in the art can determine the structural form, number, relative position, etc. of the chamfer grinding assembly according to actual needs. For example, the chamfer grinding head assembly only includes one set, and each set of chamfer grinding head assemblies includes two arranged on both sides of the chamfer grinding column, etc. Taking the chamfer grinding head assembly including two sets as an example, the structures of the two chamfer grinding head assemblies can be the same or different.
[0176] In a possible implementation, the chamfer grinding feed assembly mainly includes a chamfer grinding tilt feed drive component and a chamfer grinding tilt feed transmission component. For example, the chamfer grinding tilt feed drive component is a motor, and the chamfer grinding tilt feed transmission component is a lead screw nut mechanism. For example, the chamfer grinding head assembly is fixedly connected to the nut of the lead screw nut mechanism. In this way, under the driving action of the motor, the chamfer grinding head assembly can slide in the corresponding tilt direction. For example, in order to ensure the stability of the movement, the chamfer grinding feed assembly can also include a chamfer grinding tilt guiding component such as a linear guide arranged in the tilt direction. Obviously, those skilled in the art can determine the specific structural form of the chamfer grinding feed assembly and the corresponding driving and transmission methods according to actual needs. For example, the chamfer grinding tilt feed drive component can be in the form of a motor combined with a reducer, the chamfer grinding tilt feed transmission component is a gear rack mechanism, a belt drive, a chain drive, and the chamfer grinding tilt guiding component can also be a smooth shaft, etc.
[0177] In addition, the chamfer grinding assembly includes a chamfer grinding detection assembly, which is mainly used to detect parameters such as the width of the semi-bar before grinding, so as to determine the specifications / dimensions of the semi-bar to be ground and thus determine the position of the chamfer to be ground. For example, the chamfer grinding detection assembly can be fixed on the chamfer grinding feed assembly, such as at a position close to the outside of the slide of the chamfer grinding feed assembly.
[0178] Based on the above structure, the working process of grinding the semi-bar is roughly as follows:
[0179] First, the transfer mechanism places the two semi-bars generated by the first mid-section cutting on the double-station table assembly respectively. The table side clamping assembly on the table assembly clamps the semi-bar in the width direction. The width measuring assembly in the detection assembly measures the width of the semi-bar to determine the specifications / dimensions of the semi-bar and the position of the chamfer.
[0180] After that, the table drive transmission mechanism moves the table part and the semi-bar thereon to the position corresponding to the surface grinding assembly. The table end clamping assembly on the table assembly clamps the semi-bar in the length direction to prepare for surface grinding and chamfer grinding.
[0181] When the two semi-bars move with the corresponding table assemblies to the grinding positions corresponding to the two surface grinding assemblies, the vertical feed assembly drives the aforementioned grinding head assembly and the thickness measuring assembly to move vertically downward, so as to determine the rough grinding allowance of the semi-bar according to the measurement results of the thickness measuring assembly. The thickness measuring assembly can be retracted after the measurement. Then the grinding operation for the mid-section can be started.
[0182] For example, the grinding operation for the mid-section usually includes: First, the driving component (such as a motor) in the cam mechanism drives the cam to rotate, and the cam pushes out the second transmission shaft (inner shaft) in the compound shaft assembly, so that the rough grinding wheel in the grinding head assembly is lower than the fine grinding wheel. After that, the table assembly drives the semi-bar placed thereon to reciprocate horizontally, and the rough grinding can be completed. After the rough grinding, the table assembly drives the semi-bar to move to the position corresponding to the chamfer grinding assembly. The chamfer driving component drives the chamfer transmission device to move so that the grinding wheel and the axle box move along the guiding device. The tilt feed driving component of the tilt feed assembly drives the chamfer grinding head assembly (such as including a chamfer grinding wheel, an axle box, etc.) to move along the tilt guiding component so that the chamfer grinding wheel moves to the grinding position corresponding to the chamfer grinding assembly. After that, similar to the aforementioned grinding for the mid-section, the table assembly drives the semi-bar placed thereon to reciprocate horizontally, and the chamfer grinding for the two edges of one semi-bar can be completed.
[0183] After the chamfer grinding is completed, the table assembly drives the half rod back to the grinding position corresponding to the surface grinding assembly, and the fine grinding allowance is calculated based on the measurement structure of the detection assembly. After that, the cam drive component drives the cam to rotate and retract the inner shaft (under the action of elastic force), so that the height of the fine grinding wheel is lower than the rough grinding wheel. At this time, the table assembly can drive the half rod to reciprocate in the horizontal direction to complete the fine grinding.
[0184] After grinding is completed, the table assembly delivers the half rod 72 that meets the accuracy standard to the position corresponding to the blanking assembly (the position close to the right end), and the table end / side clamping assembly releases the half rod and waits for blanking.
[0185] [Transfer mechanism] In a possible implementation, the cutting and grinding machine 100 also includes a transfer mechanism 3, which is mainly used to transfer the finished square rod 71 to be processed to the cutting and grinding machine and perform transfer operations on the workpiece within the working area of the cutting and grinding machine to support the functions of the cutting and grinding machine.
[0186] In a possible implementation, the transfer mechanism 3 mainly includes a gantry 31 as a support part, a clamping assembly 32 capable of clamping a workpiece, and a transfer drive transmission assembly 33 capable of driving the clamping assembly 32 to achieve transfer movement. It is understandable that those skilled in the art can determine the structural form of the support part, the structural form of the clamping assembly 32 and its corresponding clamping method, the structural form / number of components / drive transmission method / transfer dimension of the transfer drive transmission assembly, etc. according to actual needs. Exemplarily, the support part includes a table, and the transfer drive transmission assembly includes an ACV that can walk freely on the table and can carry a clamping assembly, and the ACV is equipped with a mechanism that can drive the silicon rod to achieve multi-dimensional movement.
[0187] In a possible embodiment, the transfer drive transmission assembly 33 includes an X-axis moving assembly 331 (which can drive the manipulator to realize its movement along the X-axis direction (the width direction of the gantry)), a Y-axis moving assembly 332 (which can drive the clamping assembly to realize its movement along the Y-axis direction (the length direction of the gantry)) and a Z-axis lifting assembly 333 (which can drive the clamping assembly to realize its movement along the Z-axis direction (vertical direction)). It can be understood that the drive transmission mode of the X-axis moving assembly 331, the Y-axis moving assembly 332, and the Z-axis lifting assembly 333 can be the same or different, such as the drive transmission mode of the corresponding assembly can be realized by a combination of a motor and a belt / chain / screw nut mechanism / gear rack mechanism, a power cylinder direct drive, and other structural forms. As in this example, the three feed assemblies are all combinations of motors and gear rack mechanisms.
[0188] In a possible implementation, the clamping assembly 32 is used to clamp the silicon rod along its length direction and adjust the clamping angle of the silicon rod to ensure the clamping accuracy. In this example, the clamping assembly 32 includes a first chuck 321 and a second chuck 322 on the clamping base. Among them, the first chuck is configured with a chuck movement driving component, a chuck movement transmission component, a chuck rotation driving component, a chuck rotation transmission component, and a chuck guiding component. For example, the chuck movement driving component is a lead screw nut mechanism (the lead screw includes two thread segments with opposite helix directions). In this way, the chuck movement driving component drives the first chuck and the second chuck to move closer to / away from each other through the chuck movement transmission component, so as to clamp silicon rods of different lengths. The chuck rotation driving component drives the first chuck to rotate through the chuck rotation transmission component, so as to adjust the clamping angle of the silicon rod. The chuck movement / rotation driving component is a motor or a motor combined with a speed reducer, etc. The jaw movement / rotation transmission component can also be a rack and pinion mechanism, etc. The jaw rotation transmission component can be a belt, a chain, a gear pair, etc. The chuck guiding component can be a guide rail, an optical axis, etc.
[0189] In addition, the transfer mechanism 3 further includes a grasping assembly disposed on the gantry. For example, in this example, the grasping assembly includes a cantilever crane assembly 334, and the cantilever crane assembly 334 is mainly used to transfer the finished silicon rod from the external environment of the equipment to the loading conveyor line of the loading assembly. A grasping end capable of grasping the finished silicon rod is provided on the suspension arm assembly 334. For example, in this example, the grasping end includes a plurality of suction cups capable of adsorbing the finished silicon rod from its upper surface. Obviously, those skilled in the art can determine the installation position of the grasping assembly, the structural form of the grasping end, and the corresponding grasping principle according to actual needs. For example, another installation carrier can be configured for the grasping assembly. For example, the grasping assembly includes an overhead rail, and the grasping end is an overhead rail robot, etc.
[0190]
Loading and unloading assembly
[0191]
Loading Component of Loading and Unloading Component
[0192] It can be understood that those skilled in the art can determine the specific forms of the loading driving component and the loading transmission component according to actual needs. For example, the loading driving component can be a motor or a form of a motor combined with a reducer, etc., and the loading transmission component can be a belt drive, a chain drive mechanism, a gear rack mechanism, etc.; the loading transmission device can be a belt, a chain, etc. In this example, the loading driving component is a motor, the loading transmission component is a gear rack mechanism, and the loading conveyor line is a belt.
[0193] In a possible implementation, the part of the loading component 4 located inside the equipment of the slicing and grinding integrated machine is provided with a loading protection component 43. The loading protection component is used to prevent being affected by the complex environment inside the equipment during non-loading operations. The loading protection component includes a loading protection box body 431 that can accommodate the silicon rod. The top of the loading protection box body is a flip-up loading protection cover body 432. One end of the loading protection box body along the length direction of the finished square rod (such as the downstream end in the loading direction) is a push-pullable loading protection side plate 433. The inside of the loading protection side plate is provided with a first limiting structure 434 such as a nylon strip. When the end of the finished square rod reaches the position corresponding to the first limiting structure, it indicates that the loading is in place. For example, the loading position corresponding to the first limiting structure can be used as a horizontal reference plane. One side of the loading protection box body along the length direction of the finished square rod is provided with a loading pressing component 435 (such as a cylinder that can expand and contract along the width direction of the square rod). The inside of the side corresponding to the loading pressing component is provided with a second limiting structure 436 such as a nylon strip. For example, the finished square rod can be pressed along the width direction from the side by the loading pressing component until the side of the finished square rod is closely attached to the position corresponding to the second limiting structure, and this position is determined. For example, the loading position corresponding to the second limiting structure can be used as a length reference plane.
[0194] Based on the above structure, the process of loading the finished square bar is as follows: The loading drive component drives the finished square bar on the loading conveyor line into the interior of the cutting and grinding integrated machine through the loading transmission component. When the inner end moves to the horizontal reference plane, the loading pressing component presses the silicon bar in the width direction until the finished square bar is tightly attached to the length reference plane, thus aligning the finished square bar. When the clamping component of the transfer mechanism is ready to clamp the loaded material, the loading protective cover body flips and opens, and the loading protective side plate is pushed outwards (because the clamping component is relatively long), so as to leave enough clamping space for the clamping component. The loading pressing component releases the finished square bar so that the clamping component can perform corresponding transfer operations. The above-mentioned loading pressing component, the pushing and pulling mechanism for realizing the loading protective side plate, and the flipping mechanism for flipping the loading protective cover plate can also be any structure that can realize telescopic movement, such as a cylinder, an electric cylinder, a hydraulic cylinder, a combination of a motor and a rack and pinion mechanism, etc. In addition, the loading protective cover plate and the loading protective side plate can also be removed from the loading protective box in other ways, such as swapping their removal methods, both by flipping / pushing and pulling, etc.
[0195]
Unloading Component of Loading and Unloading Component
[0196] In a possible implementation manner, the unloading conveying component 51 is located inside the cutting and grinding integrated machine and has a similar structure to the loading component. For example, it includes an unloading base body 511, an unloading drive component, an unloading transmission component, an unloading conveyor line 512, and an unloading protective component 513. The unloading protective box of the unloading protective component includes a flip-up unloading protective cover body 5131, a push-pullable unloading protective side plate, and has a horizontal reference plane (at this time, the horizontal reference plane is located on the downstream side of the unloading direction) and a length reference plane. The principle is similar to that of the loading component and will not be elaborated here. For example, a drying component 514 is provided at a position close to the outside of the unloading conveying component, which is mainly used to dry / blow away the water and other attachments on the surface of the semi-finished bar, so as to ensure the cleanliness of the finished semi-finished bar. Obviously, the unloading drive component, the unloading transmission component, the unloading conveyor line, the unloading protective component, etc. of the unloading conveying component can also be different from those of the loading component.
[0197] In a possible implementation, the blanking transfer assembly 52 is installed outside the equipment of the cutting and grinding integrated machine. The blanking transfer assembly includes two blanking transfer stations (denoted as the first blanking transfer station 521 and the second blanking transfer station 522 respectively). The structure of each blanking transfer station (taking the first blanking transfer station 521 as an example) is similar to that of the aforementioned feeding assembly and blanking conveying assembly. For example, it also includes a blanking transfer base body, a blanking transfer driving component, a blanking transfer transmission component, a blanking transfer conveyor line, etc. The blanking transfer driving component drives the blanking transfer conveyor line and the half rod thereon to move along the length direction of the half rod through the blanking transfer transmission component.
[0198] In this example, the two blanking transfer stations are arranged along the width direction of the half rod. The blanking transfer assembly 52 further includes a blanking transfer switching mechanism 523. The blanking transfer switching mechanism can drive the movement of the half rod in the width direction of the two blanking transfer stations. For example, the blanking transfer switching mechanism includes a blanking transfer switching driving component and a blanking transfer switching guiding component. The blanking transfer switching driving component can drive the two blanking transfer stations to move along the blanking transfer guiding component, so as to realize the movement of the double stations in the width direction of the half rod. For example, the blanking transfer switching mechanism can be a combination of a motor (or a motor with a speed reducer) and a belt / chain / gear rack mechanism / screw nut mechanism, etc., or a direct drive component such as a cylinder, an electric cylinder, or a hydraulic cylinder. The blanking transfer switching guiding component can be a linear guide rail, an optical axis, etc. In this example, the blanking transfer switching assembly includes a blanking transfer switching slide plate 5231 as the blanking transfer switching base body, and a blanking transfer switching linear guide rail 5232 as the blanking transfer switching guiding component is arranged on the slide plate. The blanking transfer switching mechanism includes a cylinder (not shown).
[0199] Based on the above structure, the working process of blanking the half rod is roughly as follows:
[0200] Flip and open the blanking protective cover body, and push the blanking protective side plate outwards, so as to leave enough clamping space for the clamping assembly. The blanking pressing assembly loosens the silicon rod, so that the clamping assembly can perform corresponding clamping and transporting operations. Specifically: the clamping assembly places the ground half rod on the blanking conveyor line of the blanking conveying assembly.
[0201] The blanking transfer switching drive component drives one of the two workstations (such as the first blanking transfer workstation) to move to the blanking position corresponding to the blanking conveying component (during the movement of the semi-bar, the drying component dries the semi-bar). Through the cooperation of the blanking transfer drive component and the blanking transfer switching drive component, the first semi-bar is driven to move outside the equipment (move in the width direction after moving in place along the length direction). When the semi-bar at the first blanking transfer workstation moves to the blanking position outside the equipment, the blanking transfer switching drive component drives the other of the two workstations (such as the second blanking transfer workstation) to move, so that the second semi-bar moves to the blanking position, and then the blanking operation for the second semi-bar is carried out through the cooperation of the blanking transfer drive component and the blanking transfer switching drive component.
[0202] It can be understood that those skilled in the art can determine the specific form / number of the blanking transfer workstations, the structural form of the blanking transfer switching mechanism, and the specific way of driving the blanking transfer workstations to move according to actual needs, etc. Still taking the blanking transfer workstations including two as an example, the structural forms, transfer methods, transfer directions, transfer destinations, etc. of the two blanking transfer workstations can be the same or different. Exemplarily, one of the blanking transfer workstations is carried on the ACV, so the transfer route and transfer destination, etc. can be flexibly selected according to actual needs.
[0203] In a possible implementation manner, the cutting and grinding integrated machine 100 further includes a base component. The base component serves as the installation base of the cutting and grinding integrated machine and is mainly used to carry the aforementioned functional components. For example, the base component mainly includes a base and support structures such as feet 62 arranged below the base 61, etc. The feet can adopt feet with adjustable height to ensure that the functional components installed on the base can have good horizontal accuracy, thereby ensuring the use performance of the cutting and grinding integrated machine.
[0204] Based on the above structure, the work process completed by the cutting and grinding integrated machine is as follows:
[0205] The transfer drive transmission component 33 (X-direction movement component 331, Y-direction movement component 332, Z-direction lifting component 333) of the transfer mechanism drives the clamping component to move in three directions, so that the clamping component moves to the position corresponding to the loading component (above the loading position). At this time, the loading protection flip cover of the loading component opens, and the loading protection side plate is pushed outwards, so that the clamping component can clamp the finished square bar accommodated in the loading protection box without interference. After the clamping component clamps the finished silicon bar, it transfers it to the loading table of the middle cutting component. At this time, the loading component has been released and can perform the loading operation again, for example.
[0206] After placing the finished square bar on the loading table of the middle cutting assembly, the finished square bar is reliably fixed by the loading table pressing assembly, the loading table clamping assembly and the suction cup, and the middle cutting position of the finished silicon bar is determined by detecting the width of the finished square bar. Based on this, after the cutting head assembly of the middle cutting assembly moves to a position adapted to the middle cutting position, the middle cutting operation of the finished square bar is carried out by moving the circular cutting wire (of the cutting head assembly) along the length direction of the finished square bar. After the middle cutting is completed, two half bars can be obtained.
[0207] The clamping assemblies of the transfer mechanism clamp the two half bars respectively, and through the transfer drive transmission assembly, the half bars are rotated to the posture with the cut surface to be ground facing upward, and the two half bars are respectively transported to two tabletop assemblies corresponding to the two plane grinding assemblies of the cutting and grinding integrated machine.
[0208] After placing the half bar on the tabletop assembly, the two tabletop side clamping assemblies clamp the half bar in the width direction, and the machining allowance of the plane grinding assembly is determined by detecting the thickness of the half bar. Then, the grinding wheel of the plane grinding assembly moves to the grinding position, and the tabletop assembly drives the half bar to move along the length direction of the half bar to complete the plane grinding process. After the grinding is completed, the chamfering assembly drives the chamfering wheel to move to the machining position, and the sliding table assembly continues to drive the half bar to move along the length direction to complete the chamfering grinding operation. When the half bar is being ground, the jaw assembly can transport the second silicon bar to the middle cutting position, so that the grinding of the first group of half bars and the middle cutting of the second silicon bar are carried out simultaneously, thereby saving the overall machine processing beat.
[0209] When the grinding of the two half bars is completed, the sliding table assembly drives the half bar to move to the blanking position, and the clamping and transporting assembly drives the jaws to transport the two half bars to the blanking device in the equipment respectively. The blanking device's flip device opens the flip cover, and the pushing and pulling device opens the side door to cooperate with the jaws to complete the blanking operation. The blanking conveyor line transports the half bar out of the equipment, and the drying device dries the silicon bar during the transportation process. The blanking sliding table assembly has a double station and can accommodate two half bars at the same time.
[0210] It can be seen that in the preferred embodiment of the present invention, the middle cutting operation for the finished square bar and the grinding operation for the two half bars generated by the middle cutting can be realized. By adopting the cooperation of the circular cutting wire and the wheel assembly composed of four wheels, the problem that the middle cut surface of the half bar generated by the middle cutting is cut twice by the circular cutting wire can be effectively prevented. At the same time, since only a part of the circular cutting wire serves as the cutting wire at the same moment, the service life cycle of the circular cutting wire is increased equivalently. Through the setting of the loading table assembly, the cutting and grinding integrated machine of the present invention can be compatible with finished square bars of various specifications and sizes. And, since the middle cutting station corresponding to the middle cutting operation and the grinding station corresponding to the grinding operation are two independent processing areas, the middle cutting operation and the grinding operation can be carried out simultaneously for bar stocks of different shapes, saving the beat.
[0211] In addition, in the preferred embodiment of the present utility model, the setting of the double grinding stations can simultaneously perform relatively independent grinding operations on the two half rods produced by the mid-section cutting, saving the beat. In addition, after the finished square rod is mid-section cut on the loading table assembly, it is transferred to the tabletop assembly through the transfer mechanism. Therefore, the grinding operation is not affected by the mid-section cutting error, and the precision impact between functions is reduced on the premise that the functional association can be realized. On this basis, by independently controlling the multiple surface grinding components and chamfering grinding components in the two sets of grinding components, the grinding error caused by the association between multiple grinding operations can be reduced.
[0212] So far, the technical solution of the present utility model has been described in conjunction with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present utility model.
Claims
1. A cutting and grinding integrated machine, characterized in that, The cutting and grinding machine comprises: A cutting assembly capable of performing a cutting operation on a workpiece, the cutting assembly comprising a cutting head assembly; and At least one grinding assembly, which can grind the workpiece to be processed or the workpiece to be processed after being cut by the cutting assembly; Wherein, the cutting head assembly includes a wheel assembly, and the wheel assembly includes: a cutting wheel unit comprising at least two cutting wheel assemblies; Support wheel unit; The cutting wheel unit and the supporting wheel unit form a winding structure, and the winding structure forms a cutting section between adjacent cutting wheel assemblies.
2. The integrated cutting and grinding machine according to claim 1, wherein At least one of the cutting wheel assemblies comprises a cutting wheel drive component; and / or The supporting wheel unit comprises at least two supporting wheel assemblies, at least one of the supporting wheel assemblies is a tension wheel assembly.
3. The integrated cutting and grinding machine according to claim 2, wherein, The cutting wheel assemblies include two, the supporting wheel assemblies include two, and the two cutting wheel assemblies and the two supporting wheel assemblies are arranged to form a winding structure with a rectangular structure; and / or The cutting section is a section located between the two cutting wheel assemblies and close to the workpiece to be processed.
4. The integrated cutting and grinding machine according to claim 3, characterized in that, One of the two cutting wheel assemblies comprises a cutting wheel driving component, and one of the two support wheel assemblies is a tension wheel assembly; and / or The tension wheel assembly and the cutting wheel assembly including the cutting wheel driving component are located at one of the diagonally opposite sides of the rectangular structure; and / or The cutting head assembly is provided with a wheel guard component at a position corresponding to the wheel assembly.
5. The integrated cutting and grinding machine according to any one of claims 1 to 4, characterized in that The cutting and grinding machine comprises: A loading platform assembly, to which the workpiece to be processed can be fixed; Wherein, the loading platform assembly includes a loading platform base, and the loading platform base includes a first loading platform base and a second loading platform base, and there is a gap between the first loading platform base and the second loading platform base, so that: The workpiece to be processed is cut by moving the portion of the wheel assembly corresponding to the cutting section along the gap.
6. The integrated cutting and grinding machine according to claim 5, wherein A loading platform reference platform is provided on the first loading platform base or the second loading platform base, and the side of the workpiece to be processed can abut against the loading platform reference platform.
7. The integrated cutting and grinding machine according to claim 6, characterized in that, The carrier base is provided with an adjustment mechanism, and the carrier base can be moved closer to or farther from the gap along the width direction of the workpiece by means of the adjustment mechanism.
8. The integrated cutting and grinding machine according to claim 5, wherein, The cutting head assembly comprises a cutting head adjustment assembly, and the cutting head base of the cutting head assembly can be moved closer to or farther from the gap along the width direction of the workpiece by means of the cutting head adjustment assembly. The cutting head adjustment assembly includes a cutting head adjustment drive component, a cutting head adjustment transmission component and a cutting head adjustment guide component. The cutting head adjustment driving component drives the cutting head base to move along the cutting head adjustment guiding component through the cutting head adjustment transmission component.
9. The integrated cutting and grinding machine according to claim 8, wherein, The cutting assembly includes a cutting feed assembly, and the cutting head assembly cuts the workpiece by moving along the gap with the aid of the cutting feed assembly. Among them, the slicing feeding assembly includes a slicing feeding driving component, a slicing feeding transmission component, and a slicing feeding guiding component. The cutting head assembly is connected to the slicing feeding assembly through the cutting head adjusting assembly, and the cutting head adjusting assembly moves along the slicing feeding guiding component by means of the slicing feeding assembly.
10. The integrated cutting and grinding machine according to claim 1, characterized in that The combined cutting and grinding machine includes: a loading assembly capable of delivering a workpiece to be processed to a position corresponding to the slicing assembly and / or the grinding assembly; and an unloading assembly capable of removing the workpiece to be processed after slicing operation and / or grinding operation from the combined cutting and grinding machine; Among them, the loading path corresponding to the loading assembly and the unloading path corresponding to the unloading assembly are parallel to each other and / or in opposite directions.
11. The integrated cutting and grinding machine according to claim 10, wherein The combined cutting and grinding machine includes a transfer mechanism. The loading assembly can deliver the workpiece to be processed to a position corresponding to the slicing assembly and / or the grinding assembly through the transfer mechanism; and / or The unloading assembly can remove the workpiece to be processed after slicing operation and / or grinding operation from the combined cutting and grinding machine through cooperation with the transfer mechanism.
12. The integrated cutting and grinding machine according to claim 1, wherein The at least one grinding assembly includes a first grinding assembly and a second grinding assembly. The first grinding assembly and the second grinding assembly can at least respectively perform grinding operations on two workpieces generated by the slicing operation on the workpiece to be processed. Among them, the first grinding assembly and / or the second grinding assembly includes: a surface grinding assembly capable of at least performing a grinding operation on the sliced surface generated by the slicing operation; and / or a chamfer grinding assembly capable of at least performing a grinding operation on two edges corresponding to the sliced surface generated by the slicing operation.
13. The integrated cutting and grinding machine according to claim 12, characterized in that, There is at least one set of the surface grinding assemblies, and each set of the surface grinding assemblies includes two; and / or There are at least two sets of the chamfer grinding assemblies, and each set of the chamfer grinding assemblies includes two.
14. The integrated cutting and grinding machine according to claim 1, wherein The slicing assembly is a middle slicing assembly capable of performing a middle slicing operation on the workpiece to be processed.