Welding clamping mechanism and welding equipment thereof
By designing the welding clamping mechanism, automatic clamping and welding of transformer leads and terminals is achieved, solving the problems of low welding accuracy and low degree of automation in the prior art, and improving welding efficiency and quality.
Patent Information
- Application Number
- CN202422298691.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The welding accuracy of existing transformer welding equipment is low, the degree of automation and efficiency are low, and the lead and transformer lead joints cannot be aligned.
A welding clamping mechanism is designed, including a clamping plate, a fixing frame, a reset member, a first clamping member and a second clamping member. Through the bottom lifting drive and the welding head connection seat, automatic clamping and welding of leads and transformer terminals are realized.
It improves welding accuracy and automation, significantly improves welding efficiency and quality, ensures alignment of leads and transformer terminals, replacing traditional manual welding.
Smart Images

Figure CN223084063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding equipment, in particular to a welding clamping mechanism and a welding equipment thereof. Background Art
[0002] A transformer is an electrical device used to change the voltage level of alternating current. It operates based on the principle of electromagnetic induction and consists of two or more coils (called windings) and an iron core. A transformer can transfer electric power from one circuit to another while changing the magnitudes of voltage and current, but keeping the electric power nearly constant.
[0003] During the production of transformers, lead welding of the transformers is required. In the prior art, when performing lead welding operations, generally, workers manually place the workpieces on a simple jig for positioning, and then hold a welding device to complete several welds in sequence. The above-mentioned soldering process basically relies on manual welding and manual precise positioning, with low automation and low efficiency. Although semi-automatic welding devices have emerged, the existing welding devices have a simple structure, and the positions between the leads and the lead joints of the transformers cannot be aligned, resulting in low welding accuracy. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a welding clamping mechanism and a welding equipment thereof to solve the problem of low welding accuracy of the above-mentioned transformer welding equipment.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a welding clamping mechanism, which includes a bottom lifting drive, a bottom lifting seat, a welding head connecting seat and a clamping mechanism. The clamping mechanism includes a clamping plate, a fixing frame, a resetting member, a first clamping member and a second clamping member;
[0007] The driving end of the bottom lifting drive is drivingly connected to the bottom lifting seat to drive the bottom lifting seat to rise or fall; the welding head connecting seat is arranged on the bottom lifting seat and is used for fixing a welding head; the clamping plate is fixed at the front proximal end of the bottom lifting seat; the fixing frame is fixedly arranged on the front side of the clamping plate;
[0008] The middle parts of the first clamping member and the second clamping member are rotationally assembled on the fixing frame and form a clamp-like structure; the tops of the first clamping member and the second clamping member cooperate to form a clamping station for clamping leads and terminals of a transformer;
[0009] The clamping plate is provided with a guiding notch; the width between the two side walls of the guiding notch gradually narrows along the direction from the opening edge to the bottom of the guiding notch; rollers are rotatably assembled at the bottoms of the first clamping member and the second clamping member; one end of the reset member is arranged at the proximal end of the lower end of the first clamping member, and one end of the reset member is arranged at the proximal end of the lower end of the second clamping member, so that the side walls of the rollers are in close contact with the side walls of the guiding notch.
[0010] In the welding clamping mechanism, the first clamping member includes a first driving portion, a first hinged portion, a first connecting portion, and a first clamping portion that are connected in sequence; the second clamping member includes a second driving portion, a second hinged portion, a second connecting portion, and a second clamping portion that are connected in sequence; one end of the reset member is connected to the middle of the first driving portion, and the other end of the reset member is connected to the middle of the second driving portion;
[0011] The first hinged portion and the second hinged portion are respectively hinged to the fixed frame; the first clamping portion and the second clamping portion are arranged opposite to each other and cooperate to form a clamping station, and the rollers are rotatably assembled at the lower ends of the first driving portion or the second driving portion.
[0012] In the welding clamping mechanism, one end of the first connecting portion is connected to the first hinged portion, and one end of the second connecting portion is connected to the second hinged portion; both the first connecting portion and the second connecting portion are bent backward, and the first clamping portion is arranged at the top of the other end of the first connecting portion; the second clamping portion is arranged at the top of the other end of the second connecting portion.
[0013] In the welding clamping mechanism, the second driving portion includes a connecting rod and a connecting block, the connecting block is arranged on the front side of the connecting rod, and the lower end of the connecting block extends downward, so that the total length of the connecting rod and the connecting block is adapted to the length of the first driving portion, and the roller is rotatably assembled at the proximal end of the lower end of the connecting block;
[0014] The top surface of the connecting block, the front side surface of the connecting rod, the front side surface of the second hinged portion, and the bottom surface of the second connecting portion cooperate to form an avoidance cavity; the depth of the avoidance cavity is adapted to the thickness of the first hinged portion and the thickness of the first driving portion, and the upper ends of the first hinged portion and the first driving portion are both arranged in the avoidance cavity; a first mounting hole is provided on the left side of the connecting block, a second mounting hole is provided on the right side of the first driving portion, one end of the reset member is mounted in the first mounting hole, and the other end of the reset member is mounted in the second mounting hole.
[0015] In the welding clamping mechanism, anti-slip insulating pads are provided on the sides of the first clamping portion and the second clamping portion facing the welding head.
[0016] In the welding clamping mechanism, a bottom sliding and guiding assembly is further included. The bottom sliding and guiding assembly includes a bottom sliding block and a bottom guide rail. The bottom guide rail is arranged vertically. The bottom sliding block is arranged at the rear side of the bottom lifting seat, and the bottom sliding block is slidably assembled with the bottom guide rail.
[0017] The utility model provides a welding device, which includes a frame and a welding mechanism. The frame is provided with a clearance area. The welding mechanism is arranged in the clearance area, and the welding mechanism includes a housing, a transformer, an upper welding unit, a lower welding unit and the above-mentioned welding clamping mechanism. The fixing frame is arranged on the frame.
[0018] The transformer is arranged in the housing. The upper welding unit includes a top lifting drive, a top lifting seat, an upper welding head, an upper welding rod and an upper welding tip. The top lifting drive is arranged at the top of the housing. The drive end of the top lifting drive is drivingly connected to the top lifting seat to drive the top lifting seat to rise or fall. The upper welding head is arranged on the top lifting seat. The upper welding rod is arranged at the front end of the upper welding head, and the upper welding tip is arranged at the bottom end of the upper welding rod.
[0019] The lower welding unit includes a lower welding head, a lower welding rod and a lower welding tip. The lower welding head is arranged on the welding head connecting seat. The lower welding rod is arranged at the front end of the lower welding head, and the lower welding tip is arranged at the top end of the lower welding rod. The upper welding tip is located directly above the lower welding tip, and the connection line between the upper welding tip and the lower welding tip passes through the clamping station.
[0020] The upper welding head and the lower welding head are electrically connected to the transformer through a circuit.
[0021] In the welding device, the upper welding unit further includes a top sliding and guiding assembly. The top sliding and guiding assembly includes a top sliding block and a top guide rail. The top guide rail is vertically arranged on the front side wall of the housing. The top sliding block is arranged at the rear side of the top lifting seat, and the top sliding block is slidably assembled with the top guide rail.
[0022] One technical solution in the utility model can have the following beneficial effects:
[0023] The welding clamping mechanism is provided with a clamping plate, a fixing frame, a resetting member, a first clamping member and a second clamping member. By using the action that the bottom lifting drive drives the bottom lifting seat and the welding machine head to move up or down during the welding process, the operation of clamping or loosening the lead and the terminal of the transformer by the top of the first clamping member and the second clamping member is realized. The above mechanism is simple and has high stability, can replace traditional manual welding, the automation degree of the whole device is high, the welding efficiency is significantly improved, and the welding quality is stable. Description of the Drawings
[0024] Figure 1 is a schematic structural diagram of a welding device in one embodiment of the present utility model;
[0025] Figure 2 is Figure 1 a partial enlarged view of location A in
[0026] Figure 3 is a schematic position diagram of a bottom lifting seat and a clamping mechanism in one embodiment of the present utility model;
[0027] Figure 4 is a schematic structural diagram of the clamping mechanism in one embodiment of the present utility model;
[0028] Figure 5 is a connection relationship diagram of a fixing frame, a reset member, a first clamping member and a second clamping member in one embodiment of the present utility model;
[0029] In the drawings: bottom lifting drive 1, bottom lifting seat 2, electric welding head connection seat 3, clamping mechanism 4; bottom sliding guide assembly 5; frame 6, welding mechanism 7;
[0030] clamping plate 41, fixing frame 42, reset member 43, first clamping member 44, second clamping member 45; roller 46; anti-slip insulating pad 47; bottom sliding block 51, bottom guide rail 52; clearance area 61; housing 71, transformer 72, upper welding unit 73, lower welding unit 74;
[0031] guide notch 411; first driving part 441, first hinged part 442, first connecting part 443, first clamping part 444; second driving part 451, second hinged part 452, second connecting part 453, second clamping part 454; top lifting drive 731, top lifting seat 732, upper welding head 733, upper welding rod 734, upper welding tip 735; lower welding head 741, lower welding rod 742, lower welding tip 743;
[0032] connecting rod 4511, connecting block 4512; avoidance cavity 4513; top sliding block 7361, top guide rail 7362. Detailed implementation manners
[0033] The embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.
[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features, which are used to distinguish and describe features, without order or importance.
[0035] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0036] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0037] Please refer to Figures 1 to 5 , the present utility model provides a welding clamping mechanism, which includes a bottom lifting drive 1, a bottom lifting seat 2, a welding head connecting seat 3, and a clamping mechanism 4. The clamping mechanism 4 includes a clamping plate 41, a fixing frame 42, a reset member 43, a first clamping member 44, and a second clamping member 45;
[0038] The driving end of the bottom lifting drive 1 is drivingly connected to the bottom lifting seat 2 to drive the bottom lifting seat 2 to rise or fall; the welding head connecting seat 3 is arranged on the bottom lifting seat 2 for fixing the welding machine head; the clamping plate 41 is fixed at the front proximal end of the bottom lifting seat 2; the fixing frame 42 is fixedly arranged on the front side of the clamping plate 41;
[0039] The middle parts of the first clamping member 44 and the second clamping member 45 are rotationally assembled on the fixing frame 42 and form a pliers-like structure; the tops of the first clamping member 44 and the second clamping member 45 cooperate to form a clamping station for clamping the leads and the terminals of the transformer;
[0040] The clamping plate 41 is provided with a guiding notch 411; the width between the two side walls of the guiding notch 411 gradually narrows along the direction from the opening edge to the bottom of the guiding notch 411; rollers 46 are rotatably assembled at the bottoms of both the first clamping member 44 and the second clamping member 45; one end of the reset member 43 is arranged at the proximal end of the lower part of the first clamping member 44, and one end of the reset member 43 is arranged at the proximal end of the lower part of the second clamping member 45, so that the side walls of the rollers 46 are in close contact with the side walls of the guiding notch 411.
[0041] The welding clamping mechanism is provided with a clamping mechanism 4, and the clamping mechanism 4 includes a clamping plate 41, a fixing frame 42, a reset member 43, a first clamping member 44 and a second clamping member 45; the first clamping member 44 and the second clamping member 45 cooperate to form a clamp shape; and one end of the reset member 43 is arranged at the proximal end of the lower part of the first clamping member 44, and one end of the reset member 43 is arranged at the proximal end of the lower part of the second clamping member 45, so that the roller 46 on the first clamping member 44 is in close contact with the left side wall of the guiding notch 411, and the roller 46 on the second clamping member 45 is in close contact with the right side wall of the guiding notch 411.
[0042] The clamping plate 41 is arranged on the bottom lifting seat 2 and will rise or fall following the bottom lifting seat 2.
[0043] When it is necessary to clamp the lead and the terminal of the transformer, the bottom lifting drive 1 drives the bottom lifting seat 2 to rise, thereby driving the clamping plate 41 to rise synchronously. Since the width between the two side walls of the guiding notch 411 gradually narrows along the direction from the opening edge to the bottom of the guiding notch 411, as the clamping plate 41 rises, the distance between the two rollers gradually decreases, and the reset member 43 is compressed, so that the distance between the top of the first clamping member 44 and the top of the second clamping member 45 gradually decreases, thereby achieving the purpose of clamping the lead and the terminal of the transformer by the top of the first clamping member 44 and the top of the second clamping member 45.
[0044] When it is necessary to loosen the welded lead and the terminal of the transformer, the bottom lifting drive 1 drives the bottom lifting seat 2 to descend, thereby driving the clamping plate 41 to descend synchronously. Since the width between the two side walls of the guiding notch 411 gradually narrows along the direction from the opening edge to the bottom of the guiding notch 411, as the clamping plate 41 descends, the reset member 43 drives the bottoms of the first clamping member 44 and the second clamping member 45 to reset, the distance between the two rollers gradually increases, so that the distance between the top of the first clamping member 44 and the top of the second clamping member 45 gradually increases, and the top of the first clamping member 44 and the top of the second clamping member 45 loosen the lead and the terminal of the transformer.
[0045] The fixing frame 42 serves to fix the first clamping member 44 and the second clamping member 45, so that the first clamping member 44 and the second clamping member 45 form an embedded structure.
[0046] In a specific embodiment of the present utility model, the reset member 43 is a spring; the reset member 43 can make the side wall of the roller 46 closely adhere to the side wall of the guiding notch 411, and by reducing or increasing the distance between the two rollers 46 through the guiding notch 411, the purpose of clamping the lead and the terminal of the transformer is achieved.
[0047] The roller 46 can reduce the frictional force between the first clamping member 44 and the guiding notch 411, and between the second clamping member 45 and the guiding notch 411, making the processes of clamping and loosening smoother. In a specific embodiment of the present utility model, the bottom lifting drive 1 is a lifting motor.
[0048] A welding head connecting seat 3 is provided on the bottom lifting seat 2. The welding head connecting seat 3 is used to install the welding machine head, thereby driving the installed welding machine head to move up or down, so that the welding head on the welding machine head can approach the lead and the terminal of the transformer, thereby achieving welding.
[0049] The guiding notch 411 includes a loosening section, a transition section, and a clamping section; the loosening section is located at the opening of the guiding notch 411, the clamping section is located at the bottom of the guiding notch 411, and the transition section is located between the loosening section and the clamping section; the distance between the two side walls of the loosening section is greater than the distance between the two side walls of the clamping section, and the distance between the two side walls of the transition section gradually decreases from top to bottom.
[0050] The welding clamping mechanism is provided with a clamping plate 41, a fixing frame 42, a reset member 43, a first clamping member 44, and a second clamping member 45. By using the action of the bottom lifting drive 1 driving the bottom lifting seat 2 and the welding machine head to move up or down during the welding process, the operation of clamping or loosening the lead and the terminal of the transformer by the top of the first clamping member 44 and the second clamping member 45 is realized. The above mechanism is simple and has high stability, can replace traditional manual welding, the automation degree of the whole device is high, the welding efficiency is significantly improved, and the welding quality is stable.
[0051] Specifically, the first clamping member 44 includes a first driving portion 441, a first hinged portion 442, a first connecting portion 443, and a first clamping portion 444 connected in sequence; the second clamping member 45 includes a second driving portion 451, a second hinged portion 452, a second connecting portion 453, and a second clamping portion 454 connected in sequence; one end of the reset member 43 is connected to the middle of the first driving portion 441, and the other end of the reset member 43 is connected to the middle of the second driving portion 451;
[0052] The first hinged portion 442 and the second hinged portion 452 are respectively hinged to the fixing frame 42; the first clamping portion 444 and the second clamping portion 454 are oppositely arranged and cooperate to form a clamping station, and the roller 46 is rotatably assembled at the lower end of the first driving portion 441 or the second driving portion 451.
[0053] In a specific embodiment of the present utility model, the first driving part 441, the first hinged part 442, the first connecting part 443 and the first clamping part 444 are integrally formed, and the second driving part 451, the second hinged part 452, the second connecting part 453 and the second clamping part 454 are integrally formed.
[0054] The fixing frame 42 is provided with a rotating shaft. The first hinged part 442 is provided with a first rotating through hole, and the second hinged part 452 is provided with a second rotating through hole. The rotating shaft sequentially passes through the first rotating through hole and the second rotating through hole, and the first hinged part 442 and the second hinged part 452 are tightly abutted against each other by bolts. The first clamping member 44 is rotationally assembled through the first hinged part 442, and the first clamping member 44 is rotationally assembled through the second hinged part 452.
[0055] The first connecting part 443 functions to connect the first hinged part 442 and the first clamping part 444, and the second connecting part 453 functions to connect the second hinged part 452 and the second clamping part 454.
[0056] Through the cooperation of the first driving part 441, the second driving part 451 and the guiding notch 411, the first clamping part 444 and the second clamping part 454 are close to or away from each other, so as to change the width of the clamping station, and achieve the purpose of clamping the lead and the terminal of the transformer.
[0057] Specifically, one end of the first connecting part 443 is connected to the first hinged part 442, and one end of the second connecting part 453 is connected to the second hinged part 452; both the first connecting part 443 and the second connecting part 453 are bent backward, and the first clamping part 444 is arranged at the top of the other end of the first connecting part 443; the second clamping part 454 is arranged at the top of the other end of the second connecting part 453.
[0058] Adopting the above structure can prevent interference between the first clamping member 44, the second clamping member 45 and the lower welding rod 742 and the lower welding head 743, resulting in the inability of the lower welding rod 742 to move upward smoothly and the inability of the lower welding head 743 to extend into the clamping station, thus affecting the welding problem.
[0059] Specifically, the second driving part 451 includes a connecting rod 4511 and a connecting block 4512. The connecting block 4512 is arranged on the front side of the connecting rod 4511. The lower end of the connecting block 4512 extends downward, so that the total length of the connecting rod 4511 and the connecting block 4512 is adapted to the length of the first driving part 441. The roller 46 is rotationally assembled at the proximal end of the lower end of the connecting block 4512;
[0060] The top surface of the connecting block 4512, the front side surface of the connecting rod 4511, the front side surface of the second hinge part 452 and the bottom surface of the second connecting part 453 cooperate to form an avoidance cavity 4513; the depth of the avoidance cavity 4513 is adapted to the thickness of the first hinge part 442 and the thickness of the first driving part 441, and the upper ends of the first hinge part 442 and the first driving part 441 are both arranged in the avoidance cavity 4513; a first mounting hole is provided on the left side of the connecting block 4512, a second mounting hole is provided on the right side of the first driving part 441, one end of the reset part 43 is mounted in the first mounting hole, and the other end of the reset part 43 is mounted in the second mounting hole.
[0061] With the above structure, during clamping, the left side wall of the first connecting part 443 and the right side wall of the second connecting part 453 can be completely attached together, and the left side wall of the first clamping part 444 and the right side wall of the second clamping part 454 can be completely attached together, making the clamping effect more stable.
[0062] Specifically, anti-slip insulating pads 47 are provided on the sides of the first clamping part 444 and the second clamping part 454 facing the welding head.
[0063] With the above structure, the anti-slip insulating pads 47 can increase the friction with the lead wire, reduce the situation of slipping between the first clamping part 444 / second clamping part 454 and the lead wire during the clamping process, and thus avoid the problem that the lead wire and the terminal cannot be aligned.
[0064] Specifically, it further includes a bottom sliding and guiding assembly 5, and the bottom sliding and guiding assembly 5 includes a bottom sliding block 51 and a bottom guide rail 52. The bottom guide rail 52 is vertically arranged on the welding mechanism 7, the bottom sliding block 51 is arranged at the rear side of the bottom lifting seat 2, and the bottom sliding block 51 is slidably assembled with the bottom guide rail 52.
[0065] With the above structure, through the cooperation of the bottom sliding block 51 and the bottom guide rail 52, the movement of the bottom lifting seat 2 in other directions except the vertical direction can be limited, the movement track of the bottom lifting seat 2 can be accurately controlled, the bottom lifting seat 2 can be kept stable during the movement process, the influence of vibration and unstable factors can be reduced, and thus the stability and precision of the welding equipment can be improved.
[0066] In a specific embodiment of the present utility model, two groups of bottom sliding and guiding assemblies 5 are provided, which are respectively located on the left and right sides of the bottom lifting seat 2, and the stability and reliability can be improved.
[0067] The present utility model also provides a welding device, which includes a frame 6 and a welding mechanism 7. The frame 6 is provided with a clearance area 61. The welding mechanism 7 is arranged in the clearance area 61, and the welding mechanism 7 includes a housing 71, a transformer 72, an upper welding unit 73, a lower welding unit 74 and the above-mentioned welding clamping mechanism. The fixing frame 42 is arranged on the frame 6.
[0068] The transformer 72 is arranged in the housing 71. The upper welding unit 73 includes a top lifting drive 731, a top lifting seat 732, an upper welding head 733, an upper welding rod 734 and an upper welding tip 735. The top lifting drive 731 is arranged on the top of the housing 71. The driving end of the top lifting drive 731 is drivingly connected to the top lifting seat 732 to drive the top lifting seat 732 to move up or down. The upper welding head 733 is arranged on the top lifting seat 732. The upper welding rod 734 is arranged at the front end of the upper welding head 733. The upper welding tip 735 is arranged at the bottom end of the upper welding rod 734.
[0069] The lower welding unit 74 includes a lower welding head 741, a lower welding rod 742 and a lower welding tip 743. The lower welding head 741 is arranged on the electrode head connecting seat 3. The lower welding rod 742 is arranged at the front end of the lower welding head 741. The lower welding tip 743 is arranged at the top end of the lower welding rod 742. The upper welding tip 735 is located directly above the lower welding tip 743. The connection line between the upper welding tip 735 and the lower welding tip 743 passes through the clamping station.
[0070] The upper welding head 733 and the lower welding head 741 are electrically connected to the transformer 72 through wires.
[0071] The transformer 72 is used to provide electrical energy to support the welding process. The upper welding unit 73 and the lower welding unit 74 are respectively electrically connected to the transformer 72. The upper welding head 733, the upper welding rod 734 and the upper welding tip 735 are electrically connected through wires to obtain electrical energy. Similarly, the lower welding head 741, the lower welding rod 742 and the lower welding tip 743 are electrically connected through wires to obtain electrical energy. During welding, the top lifting drive 731 drives the top lifting seat 732 to move downward. At the same time, the bottom lifting drive 1 drives the bottom lifting seat 2 to move upward, so that the upper welding tip 735 and the lower welding tip 743 approach the welding point. When the upper welding tip 735 and the lower welding tip 743 simultaneously contact the welding workpiece, an arc and heat are formed, and the surfaces of the workpiece are melted together.
[0072] The welding equipment applies the above-mentioned welding clamping mechanism. During the welding process, the bottom lifting drive 1 drives the bottom lifting seat 2 and the welding machine head to move up or down, so as to realize the operation of clamping or loosening the lead and the terminal of the transformer by the top of the first clamping member 44 and the second clamping member 45. The welding clamping mechanism is simple and has high stability, which can replace traditional manual welding. The automation degree of the whole device is high, the welding efficiency is significantly improved, and the welding quality is stable.
[0073] In a specific embodiment of the present invention, the bottom guide rail 52 is vertically arranged on the front side wall of the housing 71.
[0074] Specifically, the upper welding unit 73 further includes a top sliding guide assembly. The top sliding guide assembly includes a top sliding block 7361 and a top guide rail 7362. The top guide rail 7362 is vertically arranged on the front side wall of the housing 71. The top sliding block 7361 is arranged at the rear side of the top lifting seat 732, and the top sliding block 7361 is slidably assembled with the top guide rail 7362.
[0075] With the above structure, through the cooperation of the top sliding block 7361 and the top guide rail 7362, the movement of the top lifting seat 732 in other directions except the vertical direction can be limited, the movement track of the bottom lifting seat 2 can be accurately controlled, the bottom lifting seat 2 can be kept stable during the movement, and the influence of vibration and unstable factors can be reduced, thereby improving the stability and accuracy of the welding equipment.
[0076] In a specific embodiment of the present invention, there are two groups of top sliding guide assemblies, which are respectively located on the left and right sides of the top lifting seat 732, so as to improve the stability and reliability.
[0077] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be construed as any limitation to the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative labor, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A welding clamping mechanism, characterized in that, It includes a bottom lifting drive, a bottom lifting seat, a welding head connecting seat and a clamping mechanism. The clamping mechanism includes a clamping plate, a fixing frame, a reset member, a first clamping member and a second clamping member; The driving end of the bottom lifting drive is drivingly connected to the bottom lifting seat to drive the bottom lifting seat to rise or fall; the welding head connecting seat is arranged on the bottom lifting seat for fixing the welding machine head; the clamping plate is fixed at the front proximal end of the bottom lifting seat; the fixing frame is fixedly arranged on the front side of the clamping plate; The middle parts of the first clamping member and the second clamping member are rotatably assembled on the fixing frame and form a pincer-like structure; the tops of the first clamping member and the second clamping member cooperate to form a clamping station for clamping the lead and the terminal of the transformer; The clamping plate is provided with a guiding notch; the width between the two side walls of the guiding notch gradually narrows along the direction from the opening edge to the bottom of the guiding notch; rollers are rotatably assembled at the bottoms of both the first clamping member and the second clamping member; one end of the reset member is arranged at the lower proximal end of the first clamping member, and one end of the reset member is arranged at the lower proximal end of the second clamping member, so that the side walls of the rollers are in close contact with the side walls of the guiding notch.
2. The welding clamping mechanism according to claim 1, wherein The first clamping member includes a first driving part, a first hinged part, a first connecting part and a first clamping part connected in sequence; the second clamping member includes a second driving part, a second hinged part, a second connecting part and a second clamping part connected in sequence; one end of the reset member is connected to the middle of the first driving part, and the other end of the reset member is connected to the middle of the second driving part; The first hinged part and the second hinged part are respectively hinged to the fixing frame; the first clamping part and the second clamping part are arranged oppositely and cooperate to form a clamping station, and the roller is rotatably assembled at the lower end of the first driving part or the second driving part.
3. The welding clamping mechanism according to claim 2, characterized in that, One end of the first connecting part is connected to the first hinged part, and one end of the second connecting part is connected to the second hinged part; both the first connecting part and the second connecting part are bent backward, and the first clamping part is arranged at the top of the other end of the first connecting part; the second clamping part is arranged at the top of the other end of the second connecting part.
4. A welding clamping mechanism according to claim 2, characterized in that, The second driving part includes a connecting rod and a connecting block. The connecting block is arranged on the front side of the connecting rod, and the lower end of the connecting block extends downward so that the total length of the connecting rod and the connecting block is adapted to the length of the first driving part. The roller is rotatably assembled at the lower proximal end of the connecting block; The top surface of the connecting block, the front side surface of the connecting rod, the front side surface of the second hinged part and the bottom surface of the second connecting part cooperate to form an avoidance cavity; the depth of the avoidance cavity is adapted to the thickness of the first hinged part and the thickness of the first driving part. The upper ends of the first hinged part and the first driving part are both arranged in the avoidance cavity; a first mounting hole is arranged on the left side of the connecting block, and a second mounting hole is arranged on the right side of the first driving part. One end of the reset member is mounted in the first mounting hole, and the other end of the reset member is mounted in the second mounting hole.
5. A welding clamping mechanism according to claim 2, characterized in that, Anti-slip insulating pads are arranged on the sides of the first clamping part and the second clamping part facing the welding machine head.
6. The welding clamping mechanism according to claim 1, wherein, Further included is a bottom sliding guiding assembly, which includes a bottom sliding block and a bottom guide rail. The bottom guide rail is vertically arranged, and the bottom sliding block is arranged at the rear side of the bottom lifting seat. The bottom sliding block is slidably assembled with the bottom guide rail.
7. A welding device, characterized in that, It includes a frame and a welding mechanism. The frame is provided with a clearance area; the welding mechanism is arranged in the clearance area, and the welding mechanism includes a housing, a transformer, an upper welding unit, a lower welding unit, and the welding clamping mechanism according to any one of claims 1 to 6; the fixing frame is arranged on the frame; The transformer is arranged in the housing. The upper welding unit includes a top lifting drive, a top lifting seat, an upper welding head, an upper welding rod, and an upper welding tip; the top lifting drive is arranged at the top of the housing; the drive end of the top lifting drive is drivingly connected to the top lifting seat to drive the top lifting seat to rise or fall; the upper welding head is arranged on the top lifting seat, the upper welding rod is arranged at the front end of the upper welding head, and the upper welding tip is arranged at the bottom end of the upper welding rod; The lower welding unit includes a lower welding head, a lower welding rod, and a lower welding tip; the lower welding head is arranged on the electric welding head connecting seat, the lower welding rod is arranged at the front end of the lower welding head, and the lower welding tip is arranged at the top end of the lower welding rod; the upper welding tip is located directly above the lower welding tip, and the connection line between the upper welding tip and the lower welding tip passes through the clamping station; The upper welding head and the lower welding head are electrically connected to the transformer through a circuit.
8. A welding device according to claim 7, characterized in that, The upper welding unit further includes a top sliding guiding assembly, which includes a top sliding block and a top guide rail. The top guide rail is vertically arranged on the front side wall of the housing, and the top sliding block is arranged at the rear side of the top lifting seat. The top sliding block is slidably assembled with the top guide rail.