Magnet and plastic part processing equipment
By designing a magnet and plastic parts processing equipment including feeding device and side pressure device, the problems of complex operation and low efficiency in traditional processing technology are solved, automated assembly is realized, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422309466.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The processing technology of traditional side magnet pressing into the shaver mesh head is complicated, the employees are labor-intensive, and they are prone to manufacturing defective products. The quality cannot be guaranteed and the efficiency is inefficient, which cannot meet the capacity needs of mass production.
Design a processing equipment for magnets and plastic parts, including feeding devices, magnet conduits and side pressure devices, and assemble magnets and plastic parts in an automated manner to ensure the consistency of magnet polarity, reduce manual operations, and improve production efficiency.
Automatic assembly of magnets and plastic parts is realized, production efficiency and finished product quality are improved, labor intensity is reduced, and quality consistency of mass production is ensured.
Smart Images
Figure CN223084173U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automated processing, and particularly relates to a processing device for magnets and plastic parts. Background Art
[0002] Magnetic attraction is a new design concept for the net head in the razor industry, replacing the traditional hinge-type net head connection. The magnetic snap component is a key part for the docking of the net head of a three-head high-end razor and the net head seat.
[0003] Traditional magnetic net heads are vertically pressed into plastic parts. Due to design innovation, a processing device for a razor net head with side-mounted magnets pressed in is required. First, the positive and negative poles of the magnets are distinguished; then, the magnets are pressed against the plastic parts with a certain force at the outer circumference of the side of the magnets (since a certain force is required during pressing considering the holding force). This operation needs to be performed 3 times for each net head.
[0004] However, the above processing technology is complex in operation, with high labor intensity for employees, easy to misplace the positive and negative poles, easy to produce defective products, unable to guarantee the quality, and very low in efficiency. Especially for large-scale production and processing, it cannot meet the production capacity requirements. Summary of the Utility Model
[0005] The main purpose of the utility model is to provide a processing device for magnets and plastic parts, aiming to solve the technical problems of the current processing technology for razor net heads with side-mounted magnets pressed in, which cannot guarantee the quality and has low efficiency.
[0006] To achieve the above purpose, the utility model provides a processing device for magnets and plastic parts, which includes:
[0007] A mounting seat provided with a side-pressing station;
[0008] A feeding device arranged on the mounting seat, the feeding device includes a lifting table and a first driving member for driving the lifting table to move, and the lifting table is used to push the plastic parts to the side-pressing station;
[0009] A magnet conduit arranged on the mounting seat and located above the side-pressing station, and a plurality of magnets are arranged inside the magnet conduit; and,
[0010] A side-pressing device arranged on the mounting seat, the side-pressing device includes a pull rod and a second driving member for driving the pull rod to move horizontally, so as to press the magnets into the plastic parts.
[0011] Optionally, the side-pressing station is provided with a workbench, and the plastic parts are sleeved on the outer circumference of the workbench.
[0012] Optionally, there are multiple magnet conduits and side-pressing devices, and the workbench is provided with multiple slide rails, so that each pull rod moves along the slide rails.
[0013] Optionally, the outlets of the magnet conduits are arranged corresponding to the upper sides of the sliding rails respectively.
[0014] Optionally, the pull rod includes an extrusion part for extruding the magnet towards the plastic part when the magnet lands on the sliding rail.
[0015] Optionally, the magnets adsorb to each other and have the same magnetic pole direction.
[0016] Optionally, the plastic part is provided with a plurality of mounting grooves for interference fit with the magnets.
[0017] Optionally, there are 3 mounting grooves which are evenly distributed along the circumference of the plastic part.
[0018] Optionally, both the first driving part and the second driving part are air cylinders.
[0019] Optionally, it further includes a controller which is electrically connected to the feeding device and the side pressing device respectively to control the operation of the feeding device and the side pressing device.
[0020] In the technical solution of the present utility model, by arranging a feeding device on the mounting seat to push the plastic part to the side pressing station, the pull rod of the side pressing device drives the magnet in the magnet conduit and extrudes it onto the plastic part, enabling the automatic processing of the installation of the magnet and the plastic part, and improving the production efficiency and the quality of the finished product. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0022] Figure 1 It is a three-dimensional structure diagram of an embodiment of the processing equipment for magnets and plastic parts provided by the present utility model;
[0023] Figure 2 It is Figure 1 the front view of
[0024] Figure 3 It is Figure 1 the top view of a part of the structure in
[0025] In the figure: processing equipment - 100 for the magnet and the plastic part, mounting base - 1, side pressing station - 1a, workbench - 11, slide rail - 112, feeding device - 2, lifting platform - 21, first driving part - 22, magnet conduit - 3, side pressing device - 4, pull rod - 41, opening - 41a, extrusion part - 411, second driving part - 42, controller - 5, plastic part - 200, mounting groove - 201, magnet - 300.
[0026] The realization, functional features and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0028] For a better description and illustration of the embodiments of the present application, one or more accompanying drawings may be referred to, but the additional details or examples used to describe the drawings should not be considered as limiting the scope of any of the inventive creations of the present application, the currently described embodiments or the preferred modes.
[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model, rather than indicating that the device referred to must have a specific orientation or operate in a specific orientation. Therefore, it should not be construed as a limitation of the present utility model.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used in the description of this application herein are only for the purpose of describing specific embodiments, and are not intended to limit this application.
[0031] Please refer to Figure 3 , the network head includes a plastic part 200 and a magnet 300. The magnet 200 is in interference fit in the mounting groove 201 of the plastic part 200. However, its processing technology is complex in operation, the labor intensity of employees is high, it is easy to misplace the positive and negative poles, it is easy to manufacture defective products, the quality cannot be guaranteed, and the efficiency is very low. Especially when mass-producing and processing, it cannot meet the production capacity requirements.
[0032] In view of this, the present utility model provides a processing device for magnets and plastic parts. Figures 1-3 For an embodiment of the processing device for magnets and plastic parts provided by the present utility model, please refer to Figures 1-3 , the processing device 100 includes a mounting base 1, a feeding device 2, a magnet conduit 3, and a side pressing device 4.
[0033] Specifically, the mounting base 1 has a two-layer structure, and its upper layer is provided with a side pressing station 1a. The feeding device 2 is arranged on the lower layer of the mounting base 1. The feeding device 2 includes a lifting table 21 and a first driving member 22 for driving the lifting table 21 to move. After the operator places the plastic part 200 at a designated position on the lifting table 21, the lifting table 21 moves from the lower layer of the mounting base 1 to the upper layer and pushes the plastic part 200 to the side pressing station 1a. The magnet conduit 3 is fixedly arranged on the upper layer of the mounting base 1 and is vertically placed above the side pressing station 1a. A number of magnets 300 that adsorb to each other and have the same magnetic pole direction are arranged in the magnet conduit 3, and they are stacked in the conduit by the operator in advance. The magnets 300 can fall from the lower outlet of the conduit. The side pressing device 4 is fixedly arranged on the upper layer of the mounting base 1. The side pressing device 4 includes a pull rod 41 and a second driving member 42 for driving the pull rod 41 to move horizontally. When the plastic part 200 is at the side pressing station 1a, the pull rod 41 drives the falling magnets 300 to move and squeezes the magnets 300 into the plastic part 200.
[0034] In the technical solution of the present utility model, by arranging the feeding device 2 on the mounting base 1, the plastic part 200 is pushed to the side pressing station 1a. The pull rod 41 of the side pressing device 4 drives the magnets 300 in the magnet conduit 3 and squeezes them onto the plastic part 200, enabling the automatic processing of the installation of the magnets 300 and the plastic part 200. The manual placement of the plastic part 200, the automatic feeding of the magnets 300, and the ability to confirm the direction of the magnets 300 in advance, and putting the whole magnet into the conduit 3 (a standard magnet with the correct polarity is embedded in the device), solve the trouble of manually confirming the polarity one by one. The operator only needs to put the plastic part 200 and start the device to realize the simultaneous pressing of three magnets into the device, greatly reducing the labor intensity of the workers, ensuring the consistency of the product quality, improving the production efficiency, and being applicable to the processing of a large number of products.
[0035] For the convenience of limiting the plastic part 200, please refer to Figure 2 and Figure 3, in an embodiment of the present utility model, a workbench 11 is provided at the side pressing station 1a. The workbench 11 is fixedly installed below the upper structure of the mounting base 1. Its structure is approximately disc-shaped. The central contour of the plastic part 200 is in contact with the outer periphery of the workbench 11. Under the pressing of the lifting table 21, the plastic part 200 is restricted at the side pressing station 1a. It should be noted that both the lifting table 21 and the workbench 11 are provided with positioning structures corresponding to the outer contour of the plastic part 200 to further prevent the plastic part 200 from making circumferential movement.
[0036] Furthermore, please refer to Figure 3 , in an embodiment of the present utility model, there are 3 installation grooves 201, which are evenly distributed along the inner circumference of the plastic part 200.
[0037] For facilitating the pulling and pushing of the magnet 300 by the pull rod 41, please refer to Figure 1 and Figure 3 , in an embodiment of the present utility model, both the magnet conduit 3 and the side pressing device 4 are correspondingly provided with 3. The workbench 11 is provided with 3 slide rails 112. Each pull rod 41 moves along each slide rail 112 to squeeze the magnet 300 that has fallen on the slide rail 112 into the installation groove 201.
[0038] For facilitating the magnet 300 to fall into the slide rail 112, please refer to Figure 1 and Figure 2 , in an embodiment of the present utility model, the outlet of each magnet conduit 3 is correspondingly arranged above each slide rail 112. When a magnet 300 is laterally squeezed into the installation groove 201 of the plastic part 200, the strip-shaped magnets 300 in the magnet conduit 3 will continue to fall on the slide rail 112 under the action of gravity.
[0039] For squeezing the magnet 300, please refer to Figure 1 and Figure 3 , in an embodiment of the present utility model, the pull rod 41 includes a squeezing portion 411. The squeezing portion 411 is at the end of the pull rod 41 and is formed with an opening 41a. When the magnet 300 falls on the slide rail 112, it is simultaneously located in the opening 41a. The squeezing portion 411 of the pull rod 41 squeezes the magnet 300 in the opening 41a along the extending direction of the slide rail 112 towards the plastic part 200. And, the height of the squeezing portion 411 is lower than or equal to the height of the magnet 300. When another magnet 300 drops in the magnet conduit 3, the magnet 300 will fall on the squeezing portion 411. After the squeezing portion 411 moves outwards and then retreats from the outside of the slide rail 112 to the inside of the slide rail 112, another magnet 300 will fall back into the opening 41a of the pull rod 41 again. It should be noted that in this embodiment, the installation groove 201 of the plastic part 200 is in interference fit with the magnet 300 for fixation.
[0040] In addition, as a preferred embodiment, both the first driving member 22 and the second driving member 42 are air cylinders. Electric air cylinders have relatively high stroke accuracy and high working efficiency. Of course, the implementation mode of the present invention is not limited thereto, and linear driving can also be achieved by using an electric push rod.
[0041] For the convenience of controlling devices such as air cylinders, please refer to Figure 1 and Figure 2 In an embodiment of the present utility model, a controller 5 is further included. The controller 5 is electrically connected to the feeding device 2 and the side pressing device 4 respectively, that is, electrically connected to the first driving member 22 and the second driving member 42. The specific working process steps are as follows: the controller 5 first controls the first driving member 22 of the feeding device 2 to work, so that the plastic part 200 on the lifting table 21 rises and enters the side pressing station 1a; then controls the second driving member 42 of the side pressing device 4 to work, so that the pull rod 41 presses the plastic part 200 of the magnet 300; after the installation is completed, the first driving member 22 and the second driving member 42 are driven back to the starting position, and the operator or other mechanisms take down the assembled plastic part 200 of the net head and then re-perform the next assembly work.
[0042] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0043] The above-described embodiments only represent several implementation modes of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several deformations and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A processing device for a magnet and a plastic part, characterized in that, Comprising: A mounting base provided with a side pressing station; A feeding device disposed on the mounting base, the feeding device including a lifting table and a first driving member for driving the lifting table to move, the lifting table being used for pushing a plastic part to the side pressing station; A magnet conduit disposed on the mounting base and above the side pressing station, the magnet conduit being internally provided with a plurality of magnets; And A side pressing device disposed on the mounting base, the side pressing device including a pull rod and a second driving member for driving the pull rod to move horizontally, for pressing the magnet into the plastic part.
2. The processing equipment for magnets and plastic parts according to claim 1, characterized in that, The side pressing station is provided with a workbench, and the plastic part is sleeved on the outer periphery of the workbench.
3. The processing equipment for magnets and plastic parts according to claim 2, characterized in that, There are a plurality of the magnet conduits and the side pressing devices, and the workbench is provided with a plurality of slide rails so that each of the pull rods moves along the slide rails.
4. The processing equipment for magnets and plastic parts according to claim 3, characterized in that, The outlet of each of the magnet conduits is correspondingly arranged above each of the slide rails.
5. The processing equipment for magnets and plastic parts according to claim 3 or 4, characterized in that The pull rod includes a pressing portion for pressing the magnet towards the plastic part when the magnet falls on the slide rail.
6. The processing equipment for magnets and plastic parts according to claim 1, characterized in that Each of the magnets adsorbs each other and has the same magnetic pole direction.
7. The processing equipment for magnets and plastic parts according to claim 1, characterized in that, The plastic part is provided with a plurality of mounting grooves for interference fit with the magnet.
8. The processing equipment for magnets and plastic parts according to claim 7, characterized in that, There are 3 mounting grooves, which are evenly distributed along the circumference of the plastic part.
9. The processing equipment for magnets and plastic parts according to claim 1, characterized in that, The first driving member and the second driving member are both air cylinders.
10. The processing equipment for magnets and plastic parts according to claim 1, characterized in that, It further includes a controller, and the controller is electrically connected to the feeding device and the side pressing device respectively for controlling the feeding device and the side pressing device to work.