Die for manufacturing Pick racket and Pick racket
Through mold design and PU foaming material integrated molding technology, the problem of complex structure of the Pike racket in the existing technology is solved, and the production of Pike rackets with light weight, high strength and high wear resistance is realized, simplifying the production process.
Patent Information
- Application Number
- CN202422129267.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-31
AI Technical Summary
In the prior art, when making a pickle racket, it is necessary to first make the first embryo or half-pitch, and then injection molding or composite molding, resulting in complex structure and no direct molding is used to form PU material rackets with edge wrapping.
A mold design is adopted, including an upper mold and a lower mold. By closing the mold, a combined cavity and a groove for making the racket body, handle and edge-covering are formed. The PU foam material is poured in one go to achieve integrated molding to create a pickle racket with edge-covering.
It realizes the lightweight, high strength, high toughness and high wear resistance of PU material pickled rackets, simplifying the production process and improving production efficiency.
Smart Images

Figure CN223085262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sports goods, and particularly relates to a mold for manufacturing a Pickleball racket and a Pickleball racket. Background Art
[0002] After retrieval, Chinese patent document CN115155026A discloses a Pickleball racket and a preparation method thereof. The Pickleball racket includes a racket body and a handle. The handle is connected to one side of the racket body. The racket body sequentially includes an upper panel, a lower panel, and a composite inner panel sandwiched between the upper panel and the lower panel from top to bottom. The composite inner panel is sequentially composed of an upper honeycomb panel, a shock-absorbing layer, and a lower honeycomb panel bonded from top to bottom. The upper honeycomb panel and the lower honeycomb panel are both provided with honeycomb structures. The upper panel and the lower panel are set as an integrally formed structure through a high-temperature forming preparation method and uniformly wrap the outside of the composite inner panel. A binding strip is uniformly arranged between the side edges of the composite inner panel and the upper panel and the lower panel. The above-mentioned Pickleball racket combines the use of panels and composite boards of different materials, thereby changing the structural characteristics such as the weight, vibration, and hardness of the racket board, so that it has a good grip feel, good shock-absorbing effect, and light weight.
[0003] Chinese patent document CN221106899U discloses a Pickleball racket using injection molding for edging, including a racket embryo. The racket embryo includes a racket body and a handle integrally connected to the racket body. A binding is formed by direct injection molding on the outer peripheral side of the racket embryo. When manufacturing, it includes the following steps: (1) Manufacture and prepare the racket embryo. (2) Install the racket mold on the injection molding machine and place the racket embryo into the racket mold. In the embodiment, the injection molding machine is a vertical injection molding machine to better perform injection molding edging on the racket embryo. (3) Put plastic particles into the injection molding machine to melt the plastic particles into a liquid state, and the liquid plastic flows into the racket mold and combines with the outer peripheral side of the racket embryo to form a binding. (4) After cooling, the binding is coated and fixed on the outer peripheral side of the racket embryo to form a finished product, and then the finished product is taken out of the racket mold.
[0004] Chinese Patent Document CN115228064A discloses an integrated Pickleball racket and a racket processing technology, including a first half racket body and a second half racket body processed by injection molding. After the first half racket body and the second half racket body are buckled, they are integrally formed by ultrasonic hot melting technology. Inner lining skeletons are provided on the inner sides of the first half racket body and the second half racket body. This processing technology quickly processes and forms the first half racket body and the second half racket body respectively by adopting an injection molding process. Moreover, during the processing of the two half racket bodies, the inner lining skeletons, convex columns, convex column sleeves, and hanging rope columns are formed simultaneously. Then, the two half racket bodies can be integrally welded and formed by ultrasonic hot melting technology, improving the processing efficiency of the Pickleball racket. The provided inner lining skeletons can increase the structural strength of the half racket body while increasing the feedback force when the spherical surface impacts the racket, and can also play a certain noise reduction role, increasing the overall quality sense and realizing the lightweight of the racket at the same time.
[0005] The prior art Pickleball rackets disclosed in the retrieved research, although there is also a disclosed injection molding edge wrapping structure in the prior art, such as CN221106899U, but it still needs to produce the initial embryo of the racket before further injection molding edge wrapping on this basis. And CN115228064A needs to first produce the first half racket body and the second half racket body, and then simultaneously complete the forming process of the inner lining skeleton, convex columns, convex column sleeves, and hanging rope columns. Its structure is relatively complex. And the racket body of CN115155026A includes an upper panel, a lower panel, and a composite inner panel sandwiched between the upper panel and the lower panel from top to bottom. The composite inner panel is successively composed of an upper honeycomb panel, a shock absorption layer, and a lower honeycomb panel bonded from top to bottom, which also makes it have a multi-layer composite structure layer.
[0006] Therefore, after retrieval, no prior art has been found to disclose the mold for making the Pickleball racket of the present application and the Pickleball racket, so there is this utility model. Summary of the Utility Model
[0007] In view of this, to solve the above technical problems, the purpose of the present utility model is to propose a mold for making a Pickleball racket and a Pickleball racket, which can integrally form a Pickleball racket made of PU material with edge wrapping. This Pickleball racket is a Pickleball racket with characteristics such as lightweight, high strength, high toughness, and high wear resistance.
[0008] The technical solution adopted is as follows:
[0009] A mold for making a Pickleball racket of the present utility model includes:
[0010] An upper mold, which has a first cavity and a second cavity communicating with the first cavity, and a first edge wrapping groove is provided on the outer periphery of the first cavity;
[0011] The lower mold has a third cavity and a fourth cavity communicating with the third cavity, and a second wrapping groove is provided on the outer periphery of the third cavity; when the lower mold is combined with the upper mold, the first cavity and the third cavity form a first combined cavity for manufacturing the racket body, and the second cavity and the fourth cavity form a second combined cavity for manufacturing the racket handle; the first wrapping groove and the second wrapping groove form a combined wrapping groove for manufacturing the edge wrapping; PU foaming material is used to be poured at one time in the first combined cavity, the second combined cavity and the combined wrapping groove to manufacture an integrally formed Pickleball racket with edge wrapping.
[0012] Further, a plurality of spaced strip-shaped grooves are provided on the outer side wall of the combined wrapping groove.
[0013] Further, a wavy groove is provided on the outer side wall of the second combined cavity.
[0014] Further, mortises are provided around the lower mold, and tenons are provided around the upper mold, and the tenons can be inserted into the mortises for mold closing.
[0015] A Pickleball racket of the present utility model is an integrally formed Pickleball racket with edge wrapping manufactured by the above-mentioned mold through one-time pouring of PU foaming material.
[0016] The beneficial effects of the present utility model are as follows:
[0017] Since PU is used to be poured at one time in the first combined cavity, the second combined cavity and the combined wrapping groove to manufacture an integrally formed Pickleball racket with edge wrapping, it is possible to quickly pour PU to manufacture an integrally formed Pickleball racket made of PU material. The PU material has the characteristics of light weight, high strength, high toughness, high wear resistance, etc., so the Pickleball racket made of PU material has the characteristics of light weight, high strength, high toughness, high wear resistance, etc. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only the embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic structural diagram of the upper mold of a mold for manufacturing a Pickleball racket in Embodiment 1.
[0020] Figure 2 It is a schematic structural diagram of the upper mold of a mold for manufacturing a Pickleball racket in Embodiment 1.
[0021] Figure 3 Schematic structural diagram when the molds for manufacturing a Pickleball racket in Embodiment 1 are closed.
[0022] Figure 4 Schematic three - dimensional structure diagram of a Pickleball racket in Embodiment 2.
[0023] Figure 5 Schematic three - dimensional structure diagram of a Pickleball racket in another angle in Embodiment 2.
[0024] In the figure, the serial numbers and the corresponding feature names are as follows:
[0025] 1 - upper mold; 2 - lower mold; 11 - first cavity; 12 - second cavity; 13 - first wrapping groove; 14 - tenon; 21 - third cavity; 22 - fourth cavity; 23 - second wrapping groove; 24 - mortise; 31 - strip groove; 32 - wavy groove.
[0026] 10 - racket body; 20 - handle; 30 - edging; 40 - straight stripes; 50 - wavy stripes. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.
[0028] Embodiment 1
[0029] See Figures 1 - 3 As shown, a mold for manufacturing a Pickleball racket in this embodiment includes an upper mold 1 and a lower mold 2.
[0030] The upper mold 1 has a first cavity 11 and a second cavity 12 communicating with the first cavity. A first wrapping groove 13 is provided on the outer periphery of the first cavity 11;
[0031] The lower mold 2 has a third cavity 21 and a fourth cavity 22 communicating with the third cavity 21. A second wrapping groove 23 is provided on the outer periphery of the third cavity 21; When the lower mold 1 and the upper mold 2 are closed, the first cavity 11 and the third cavity 21 form a first combined cavity for manufacturing the racket body, and the second cavity 12 and the fourth cavity 22 form a second combined cavity for manufacturing the racket handle; The first wrapping groove 13 and the second wrapping groove 23 form a combined wrapping groove for manufacturing the edging; PU foaming material is used for one - time perfusion in the first combined cavity, the second combined cavity and the combined wrapping groove to manufacture an integrally formed Pickleball racket with an edging.
[0032] The first combined cavity, the second combined cavity and the combined groove form a closed cavity. Inside this closed cavity, the poured PU foam material foams and forms, enabling the PU to be integrally formed into a Peak racket with a wrapped edge.
[0033] The PU foam material mainly includes polyether or polyester polyol (material A, also known as the white material), isocyanate (material B, also known as the black material) and a catalyst.
[0034] To form more lace shapes, a plurality of spaced strip grooves 31 are provided on the outer side wall of the combined groove. Thus, there are a plurality of straight stripes on the outer side wall of the main body of the Peak racket.
[0035] As a specific implementation manner, a wavy groove 32 is provided on the outer side wall of the second combined cavity. Thus, there are wavy stripes on the outer side wall of the handle.
[0036] As a specific implementation manner, concave mortises 24 are provided around the lower mold, and tenons 14 are provided around the upper mold. The tenons 14 can be inserted into the concave mortises 24 for mold closing. In this way, it is convenient for the upper mold and the lower mold to be quickly positioned and closed.
[0037] During operation, the PU foam material is injected into the upper mold or the lower mold; then, under a predetermined pressure and temperature, the mold is closed and foamed, and finally, after cooling, the mold is demolded to make a Peak racket.
[0038] Since the first combined cavity, the second combined cavity and the combined groove are all used for one-time pouring of PU to make an integrally formed Peak racket with a wrapped edge, it is possible to quickly pour PU to make an integrally formed Peak racket made of PU material. The PU material has the characteristics of being lightweight, high-strength, high-toughness, high-wear resistance, etc. Therefore, the Peak racket made of PU material has the characteristics of being lightweight, high-strength, high-toughness, high-wear resistance, etc.
[0039] It should be noted that the upper mold and the lower mold are relative, that is, the upper mold can also be used as the lower mold, and at the same time, the lower mold can be used as the upper mold. The upper mold and the lower mold are for differential description and there is no absolute upper or lower distinction. In addition, it is also possible to set tenons on the lower mold and corresponding concave mortises on the upper mold.
[0040] Embodiment 2
[0041] A Peak racket in this embodiment is an integrally formed Peak racket with a wrapped edge made by one-time pouring of PU foam material using the mold of Embodiment 1.
[0042] See Figure 4 and Figure 5As shown, the entire pick-up racket is made of PU material, including a racket body 10 and a handle 20, and the racket body 10 has a border 30. The outer wall of the racket body has multiple straight stripes 40; the outer wall of the handle has wavy stripes 50.
[0043] The series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included within the protection scope of the present invention.
Claims
1. A mold for making a Pickleball racket, characterized in that, Comprising: An upper mold, which has a first cavity and a second cavity communicating with the first cavity, and a first wrapping groove is provided on the outer periphery of the first cavity; A lower mold, which has a third cavity and a fourth cavity communicating with the third cavity, and a second wrapping groove is provided on the outer periphery of the third cavity; when the lower mold and the upper mold are closed, the first cavity and the third cavity are combined to form a first combined cavity for manufacturing the racket body, and the second cavity and the fourth cavity are combined to form a second combined cavity for manufacturing the racket handle; the first wrapping groove and the second wrapping groove are combined to form a combined wrapping groove for manufacturing the edge; in the first combined cavity, the second combined cavity and the combined wrapping groove, PU foaming material is used for one-time perfusion to manufacture an integrally formed Pickleball racket with an edge.
2. The mold for manufacturing a Pickleball racket according to claim 1, wherein A plurality of spaced strip-shaped grooves are provided on the outer side wall of the combined wrapping groove.
3. The mold for manufacturing a Pickleball racket according to claim 1, characterized in that, A wavy groove is provided on the outer side wall of the second combined cavity.
4. The mold for manufacturing a Pickleball racket according to claim 1, characterized in that, Concave mortises are provided around the lower mold, and tenons are provided around the upper mold, and the tenons can be inserted into the concave mortises for mold closing.
5. A Pickleball racket, characterized in that, It is an integrally formed Pickleball racket with an edge manufactured by one-time perfusion of PU foaming material through the mold according to any one of claims 1-4.
Citation Information
Patent Citations
Pick racket and preparation method thereof
CN115155026A
Integrated Pick racket and racket processing technology
CN115228064A
Pick racket with edge covered by injection molding
CN221106899U