Winding device for recycling copper wires of transformer

By designing a winding device including motor and fork rod, the problem of low recycling efficiency of transformer copper wire is solved, and fast and efficient copper wire recycling is achieved, which simplifies the operation process and reduces manpower consumption.

CN223087318UActive Publication Date: 2025-07-11SINOPEC SHENGLI PETROLEUM ENG CO LTD OFFSHORE DRILLING CO
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Patent Information

Application Number
CN202422251715.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-11
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the prior art, the recycling efficiency of transformer copper wire is low and labor-intensive, and the lack of special equipment leads to low manual disassembly efficiency.

Method used

A winding device including a motor and a fork rod is designed, which is detachably mounted in a socket on the motor shaft, combined with a guide rod and a fixing ring, and is wound on the fork rod by a motor drive, and is equipped with a display screen and control buttons to adjust the winding speed and direction.

Benefits of technology

It realizes rapid and efficient recycling of transformer copper wire, improves recycling efficiency, reduces manpower consumption, is simple in structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

A winding device for recycling copper wires of a transformer comprises a motor and two or more fork rods, a rotating shaft of the motor is provided with a plurality of radial rods, the radial rods are provided with a plurality of axial insertion holes with different distances from the rotating shaft, and each fork rod is detachably installed in one insertion hole; or the rotating shaft of the motor is provided with a rotating disc, the rotating disc is provided with a plurality of axial insertion holes with different distances from the rotating shaft, and each fork rod is detachably installed in one insertion hole. The utility model has a simple structure, and is convenient to manufacture and use. Copper wires are wound on the fork rods under the driving of the motor, the number of the fork rods can be two or more, and the distance from the fork rods to the rotating shaft can be adjusted, so that different copper wires can be wound in different modes and with different strengths. At present, the device is produced and widely put into use, and a good effect is achieved in practice.
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Description

Technical Field

[0001] The utility model relates to a wire winding device for recovering copper wires of transformers, belonging to the technical field of wire winding equipment. Background Art

[0002] Since a large amount of copper wires are contained in transformers, when a transformer is damaged or reaches the end of its service life, the copper wires in it need to be recovered. This situation is particularly prominent in oil fields. Because a large number of transformers are needed for equipment such as pumping units, the copper wires in them need to be recovered every year. The traditional recovery method is to simply disassemble the transformer and separate the copper wires in it. Due to the lack of special equipment, manual methods are often used, which not only have low efficiency but also consume a great deal of manpower. Therefore, it is necessary to develop a device for recovering copper wires of transformers to achieve rapid and efficient recovery of copper wires in scrapped transformers. Summary of the Invention

[0003] The purpose of the utility model is to provide a wire winding device for recovering copper wires of transformers to overcome the deficiencies of the prior art.

[0004] A wire winding device for recovering copper wires of transformers is characterized by comprising a motor and two or more fork rods. A plurality of radial rods are arranged on the rotating shaft of the motor, and a plurality of axial jacks with different distances from the rotating shaft are arranged on the radial rods. Each fork rod is detachably installed in one of the jacks.

[0005] A wire winding device for recovering copper wires of transformers is characterized by comprising a motor and two or more fork rods. A turntable is arranged on the rotating shaft of the motor, and a plurality of axial jacks with different distances from the rotating shaft are arranged on the turntable. Each fork rod is detachably installed in one of the jacks.

[0006] A guiding rod parallel to and axial is further arranged below the fork rod.

[0007] The device further comprises a motor bracket, and the guiding rod located below the fork rod is installed on the motor bracket.

[0008] The device further comprises a fixing ring, and the ends of the radial rods are fixed to the inner side of the fixing ring.

[0009] The device further comprises a plurality of bearings sleeved on the fork rods, and annular grooves are arranged on the outer sides of the bearings.

[0010] The device further comprises a display screen, a switch and a plurality of control buttons. The control buttons include a forward rotation selection button, a reverse rotation selection button, a speed regulation button and a start button.

[0011] The utility model has a simple structure, is easy to manufacture and convenient to use. The copper wire is wound around the fork rod by driving of a motor. The number of fork rods can be set to two or more, and the distance from the fork rod to the rotating shaft is adjustable, so as to realize different winding modes and forces for different copper wires. At present, it has been produced and widely put into use, and good results have been achieved in practice. Brief Description of the Drawings

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Wherein, 1 is a motor, 2 is a fork rod, 3 is a jack, 4 is a radial rod, 5 is a guide rod, 6 is a motor bracket, 7 is a fixing ring, 8 is a display screen, 9 is a switch, and 10 is a control button. Specific Embodiments

[0014] As Figure 1 shown, a wire winding device for recycling copper wires of a transformer is characterized by comprising a motor 1 and two or more fork rods 2. A plurality of radial rods 4 are arranged on the rotating shaft of the motor 1, and a plurality of axial jacks 3 with different distances from the rotating shaft are arranged on the radial rods 4. Each fork rod 2 is detachably installed in one of the jacks 3.

[0015] Another embodiment of this wire winding device is to replace the radial rod 4 arranged on the rotating shaft with a turntable. Specifically as follows: A wire winding device for recycling copper wires of a transformer is characterized by comprising a motor 1 and two or more fork rods 2. A turntable is arranged on the rotating shaft of the motor 1, and a plurality of axial jacks 3 with different distances from the rotating shaft are arranged on the turntable. Each fork rod 2 is detachably installed in one of the jacks 3.

[0016] During use, at least two fork rods 2 are inserted into the jacks 3, one end of the copper wire of the transformer is fixed to one of the fork rods, and starting the motor 1 can wind the copper wire around each fork rod 2.

[0017] As Figure 1 shown, an axial guide rod 5 parallel to the fork rod 2 is further arranged below the fork rod 2. The copper wire of the transformer can be straightened towards the fork rod 2 by using the guide rod 5 first, so as to prevent the copper wire from flying off and facilitate winding.

[0018] As Figure 1 shown, the device further comprises a motor bracket 6, and the guide rod 5 located below the fork rod 2 is installed on the motor bracket 6. During use, the copper wire is first pressed below the guide rod 5 and then fixed to the fork rod 2 upwards.

[0019] As Figure 1 shown, the device further comprises a fixing ring 7, and the ends of the radial rods 4 are fixed to the inner side of the fixing ring 7, so as to play a role in strengthening the radial rods 4.

[0020] The device further includes a plurality of bearings sleeved on the fork rod 2, and the outer side surface of the bearing has an annular groove. Bearings can also be continuously sleeved on the fork rod 2, and one end of the transformer copper wire is fixed to one of the bearings. The outer circumference of the bearing has a groove to accommodate the wound copper wire. Using bearings for winding makes it easier to remove the copper wire bundle.

[0021] As Figure 1 shown, the device further includes a display screen 8, a switch 9 and a plurality of control buttons 10. The control buttons 9 include a forward rotation selection button, a reverse rotation selection button, a speed adjustment button, and a start button. The speed has four gears. The first gear is 30 revolutions per minute, the second gear is 60 revolutions per minute, the third gear is about 90 revolutions per minute, and the fourth gear is about 160 revolutions per minute.

[0022] During operation, first press the switch 9 to power on the device, then select forward or reverse rotation and the speed. The selected information can be displayed on the display screen 8, and then press the start button to start working. Among them, the button area of the switch 9 is relatively large, which is convenient to press and is used for emergency stop.

Claims

1. A winding device for recycling transformer copper wire, characterized in that It includes a motor (1) and two or more fork rods (2). A plurality of radial rods (4) are provided on the rotating shaft of the motor (1). A plurality of axial jacks (3) with different distances from the rotating shaft are provided on the radial rods (4). Each fork rod (2) is detachably mounted in one of the jacks (3).

2. The winding device for recovering transformer copper wire according to claim 1, characterized in that It further includes a fixing ring (7). The ends of the respective radial rods (4) are fixed to the inner side of the fixing ring (7).

3. A winding device for recycling copper wires of a transformer, characterized in that It includes a motor (1) and two or more fork rods (2). A turntable is provided on the rotating shaft of the motor (1). A plurality of axial jacks (3) with different distances from the rotating shaft are provided on the turntable. Each fork rod (2) is detachably mounted in one of the jacks (3).

4. The winding device for recycling transformer copper wires according to claim 1 or 3, characterized in that An axial guide rod (5) parallel to the fork rod (2) is further provided below the fork rod (2).

5. The winding device for recovering copper wires of a transformer according to claim 4, characterized in that It further includes a motor bracket (6). The guide rod (5) below the fork rod (2) is mounted on the motor bracket (6).

6. A winding device for recycling transformer copper wires as described in claim 1 or 3, characterized in that It further includes a plurality of bearings sleeved on the fork rod (2). The outer side of the bearing has an annular groove.

7. The winding device for recovering copper wires of a transformer according to claim 1 or 3, characterized in that It further includes a display screen (8), a switch (9) and a plurality of control buttons (10). The control buttons (10) include a forward rotation selection button, a reverse rotation selection button, a speed adjustment button and a start button.