Bonding structure for soft porcelain wall tile

By designing an automated soft porcelain wall tile bonding structure, the automatic spraying of cement slurry and vertical sawtooth groove formation is achieved by using motor-driven screws and gear chain transmission, which solves the problems of time-consuming and labor-intensive and high-altitude construction risks in the existing technology, and improves construction efficiency and safety.

CN223088844UActive Publication Date: 2025-07-11CHENMEI NEW MATERIALS (HENAN) CO LTD
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Patent Information

Application Number
CN202422315874.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing wall tiles bonding method is time-consuming and labor-intensive, especially when constructing at high places, inefficient and safety risks, making it difficult to adapt to walls of different heights.

Method used

An adhesive structure for soft porcelain wall tiles including stirring, spraying and pulling mechanisms is designed, and a motor drives the screw and gear chain drive to realize automatic spraying of cement slurry and the formation of vertical serrated grooves.

Benefits of technology

Automatic uniform spraying of cement slurry on walls of different heights and the formation of vertical serrated grooves is achieved, reducing manual labor and improving construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223088844U_ABST
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Abstract

The utility model relates to the technical field of wall tile bonding, and discloses a bonding structure for soft porcelain wall tiles, which comprises a mounting box, a stirring mechanism is arranged at the top of the mounting box, two vertical fixing frames are symmetrically distributed and fixedly mounted at the top of the mounting box, and screw rods are rotatably mounted at the tops of the interiors of the two fixing frames. The bottom ends of the lead screws rotationally penetrate through the top of the mounting box and extend into the mounting box, and a lifting block is arranged between the two fixing frames. Mixed cement paste is sprayed to a wall through the spraying mechanism, then the two lead screws are driven to synchronously rotate through mutual cooperation of a second motor, a gear and a chain, and the two lead screws are driven to rotate synchronously; according to the cement paste spraying device, the lifting block is driven to continuously ascend, the spraying mechanism can spray cement paste to a high wall, finally, the T-shaped plate and the protruding block are driven to continuously ascend through the two lead screws, the cement paste on the wall is evenly smeared, and meanwhile a rectangular long groove perpendicular to the ground can be pulled out.
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Description

Technical Field

[0001] The utility model relates to the technical field of wall tile adhesion, in particular to an adhesion structure for flexible porcelain wall tiles. Background Art

[0002] Wall tiles or vitrified tiles are widely used in the wall decoration of hotels, guesthouses, clubs, etc. because their surfaces are as smooth and translucent as glass mirrors. Moreover, the specifications of wall tiles are diverse. When laying existing wall tiles, first, workers evenly apply an adhesive on the wall, then directly bond the wall tiles to the wall, and finally use a rubber hammer to tap the wall tiles so that the wall tiles can be tightly bonded to the wall. This bonding method is time-consuming and laborious, greatly increasing the labor intensity of workers.

[0003] After retrieval, it is found that a Chinese utility model patent (publication number: CN207392655U) discloses a wall tile adhesion structure, which includes a wall body, a wall tile body, a cement slurry bonding layer, and a rubberized layer; by pulling the wall body cement slurry bonding layer and the wall tile cement slurry bonding layer into opposite sawtooth-shaped structures, the bonding degree and flatness between the wall tiles and the wall body are increased, and at the same time, hollowing can be prevented.

[0004] When the above patent is actually used, workers still need to manually apply the cement slurry evenly on the wall, and then use tools to pull the cement slurry into a sawtooth-shaped structure in the vertical or horizontal direction, which further increases the labor amount of workers. Moreover, it is more difficult to construct for higher walls, and at the same time, it will make the working time of workers at high altitude longer, greatly reducing the work efficiency and having a certain degree of danger. Therefore, it is necessary to design an adhesion structure that can be applied to walls of different heights and automatically apply the cement slurry on the wall and pull the cement slurry into a sawtooth-shaped structure in the vertical direction to solve the above problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an adhesion structure for flexible porcelain wall tiles, which has the advantages of being applicable to walls of different heights and automatically applying the cement slurry on the wall and pulling the cement slurry into a sawtooth-shaped structure in the vertical direction, and solves the problems raised in the above background art.

[0006] The utility model provides the following technical solution: an adhesion structure for flexible porcelain wall tiles, including an installation box, a stirring mechanism is arranged at the top of the installation box, two vertical fixing frames are symmetrically and fixedly installed at the top of the installation box, a lead screw is rotatably installed at the top inside the two fixing frames, the bottom end of the lead screw rotatably penetrates through the top of the installation box and extends to the inside of the installation box, a lifting block is arranged between the two fixing frames, both ends of the lifting block are slidably installed in the two fixing frames respectively, and both ends of the lifting block are respectively threadedly sleeved on the outer surfaces of the two lead screws, a spraying mechanism is arranged at the top of the installation box, and a stretching mechanism is arranged between the two fixing frames; wherein, the stirring mechanism includes a stirring tank fixedly installed at the top of the installation box, a feeding port is arranged at the top of the stirring tank, a first motor is arranged at the top of the stirring tank, a rotating shaft is rotatably installed at the top inside the stirring tank, the top end of the rotating shaft penetrates through the top of the stirring tank and is fixedly connected with the output shaft of the first motor, and stirring rods are arranged on the outer surface of the rotating shaft.

[0007] Preferably, a second motor is arranged at the bottom inside the installation box, the output shaft of the second motor is fixedly connected with the bottom end of one of the lead screws, gears are fixedly sleeved on the outer surfaces of the bottom ends of the two lead screws respectively, and a chain is arranged between the two gears.

[0008] Preferably, the spraying mechanism includes a suction pump arranged at the top of the installation box, a first hose is arranged at the feeding end of the suction pump, the other end of the first hose penetrates through the top of the installation box and is communicated with the bottom of the stirring tank, a second hose is arranged at the discharging end of the suction pump, the other end of the second hose penetrates through the lifting block, and a spraying pipe is arranged at the end of the second hose penetrating through the lifting block, and nozzles are arranged on the outer surface of the spraying pipe.

[0009] Preferably, the stretching mechanism includes T-shaped plates threadedly sleeved on the outer surfaces of the two lead screws, and both ends of the T-shaped plates are slidably installed in the two fixing frames respectively, and convex blocks are uniformly arranged on one side of the T-shaped plates close to the wall.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The mixed cement slurry is sprayed on the wall through the spraying mechanism, and then the two lead screws are driven to rotate synchronously through the mutual cooperation of the second motor, the gears and the chain, so as to drive the lifting block to rise continuously, so that the spraying mechanism can spray the cement slurry on a higher wall. Finally, the two lead screws drive the T-shaped plates and the convex blocks to rise continuously, while spreading the cement slurry on the wall evenly, a rectangular long groove perpendicular to the ground can be pulled out. Description of the drawings

[0012] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0013] Figure 2 Cross-section of the three-dimensional structure of the present utility model Figure 1 ;

[0014] Figure 3 Cross-section of the three-dimensional structure of the present utility model Figure 2 ;

[0015] Figure 4 For the present utility model Figure 1 Plane cross-sectional view and partial enlarged view of the side view;

[0016] Figure 5 State diagram when the present utility model is working.

[0017] In the figure: 1, installation box; 2, stirring mechanism; 21, stirring tank; 22, feed inlet; 23, first motor; 24, rotating shaft; 25, stirring rod; 3, fixing frame; 4, lead screw; 5, lifting block; 6, spraying mechanism; 61, suction pump; 62, first hose; 63, second hose; 64, spraying pipe; 65, nozzle; 7, stretching mechanism; 71, T-shaped plate; 72, convex block; 8, second motor; 9, gear; 10, chain. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1 - 5, a bonding structure for soft porcelain wall tiles, comprising an installation box 1, a stirring mechanism 2 is arranged on the top of the installation box 1, two vertical fixed frames 3 are symmetrically distributed and fixedly installed on the top of the installation box 1, a screw rod 4 is rotatably installed on the top of the two fixed frames 3, the bottom end of the screw rod 4 rotates and penetrates the top of the installation box 1 and extends to the inside of the installation box 1, a lifting block 5 is arranged between the two fixed frames 3, the two ends of the lifting block 5 are respectively slidably installed in the two fixed frames 3, and the two ends of the lifting block 5 are respectively threadedly sleeved on the outer surfaces of the two screw rods 4, a spraying mechanism 6 is arranged on the top of the installation box 1, and a pulling mechanism 7 is arranged between the two fixed frames 3; wherein, the stirring mechanism 2 comprises a stirring tank 21 fixedly installed on the top of the installation box 1, a feeding port 22 is arranged on the top of the stirring tank 21, a first motor 23 is arranged on the top of the stirring tank 21, a rotating shaft 24 is rotatably installed on the top of the stirring tank 21, the top of the rotating shaft 24 penetrates the top of the stirring tank 21, and is fixedly connected to the output shaft of the first motor 23, and a stirring rod 25 is arranged on the outer surface of the rotating shaft 24.

[0020] See also Figures 2 - 3 A second motor 8 is provided at the bottom of the installation box 1, and the output shaft of the second motor 8 is fixedly connected to the bottom end of one of the screw rods 4. The outer surfaces of the bottom ends of the two screw rods 4 are fixedly sleeved with gears 9, and a chain 10 is provided between the two gears 9. The two gears 9 are connected by the chain 10 for driving the two screw rods 4 to rotate synchronously, and any mechanism that can drive the two screw rods 4 to rotate synchronously will do.

[0021] See also Figures 1 - 2 The spraying mechanism 6 includes a suction pump 61 arranged on the top of the installation box 1, a first hose 62 is arranged at the feeding end of the suction pump 61, the other end of the first hose 62 passes through the top of the installation box 1 and is connected to the bottom of the stirring tank 21, a second hose 63 is arranged at the discharging end of the suction pump 61, the other end of the second hose 63 passes through the lifting block 5, and a spray pipe 64 is arranged at one end of the second hose 63 passing through the lifting block 5, a nozzle 65 is arranged on the outer surface of the spray pipe 64, and the lengths of the first hose 62 and the second hose 63 are long enough.

[0022] See also Figure 1 and Figure 4 The pulling mechanism 7 includes a T-shaped plate 71 threadedly sleeved on the outer surfaces of the two screw rods 4, and the two ends of the T-shaped plate 71 are respectively slidably installed in the two fixed frames 3. The side of the T-shaped plate 71 close to the wall is evenly provided with protrusions 72, which can be spherical or rectangular.

[0023] Working principle: When in use, first pour the adhesive into the mixing tank 21, and then start the first motor 23 to drive the rotating shaft 24 to rotate, thereby driving the stirring rod 25 to rotate, and then stirring and mixing the adhesive in the mixing tank 21. When it is necessary to spray cement slurry on the wall, start the suction pump 61. The suction pump 61 sucks the mixed cement slurry in the mixing tank 21 into the first hose 62. The cement slurry in the first hose 62 passes through the second hose 63 and the spraying pipe 64 in sequence, and finally is sprayed onto the wall through the nozzle 65. At this time, start the second motor 8. The output shaft of the second motor 8 drives one of the lead screws 4 to rotate, and at the same time drives one of the gears 9 to rotate. Under the action of the chain 10, the other gear 9 is driven to rotate synchronously, so that the two lead screws 4 rotate synchronously. When the two lead screws 4 rotate, they will drive the lifting block 5 to move upward continuously. When the lifting block 5 moves upward, it will drive the second hose 63, the spraying pipe 64 and the nozzle 65 to move upward synchronously, so that the nozzle 65 can spray cement slurry on a higher wall surface. When the lead screw 4 rotates to drive the lifting block 5 to rise, it will also drive the T-shaped plate 71 to move upward together, thereby driving the convex block 72 provided on one side of the T-shaped plate 71 to move upward. When the T-shaped plate 71 moves upward, it will evenly smear the cement slurry sprayed from the nozzle 65 on the wall. When the convex block 72 contacts the cement slurry on the wall, the protruding part of the convex block 72 will be embedded in the cement slurry, and the cement slurry on the wall will be pulled into a rectangular long groove perpendicular to the ground during the continuous rising process, so as to bond the wall tiles to the wall subsequently.

Claims

1. An adhesive structure for soft porcelain wall tiles, characterized in that: It includes an installation box (1), a stirring mechanism (2) is arranged at the top of the installation box (1), two vertical fixed frames (3) are symmetrically and fixedly installed at the top of the installation box (1), a lead screw (4) is rotatably installed at the top inside the two fixed frames (3), the bottom end of the lead screw (4) rotatably penetrates the top of the installation box (1) and extends into the interior of the installation box (1), a lifting block (5) is arranged between the two fixed frames (3), both ends of the lifting block (5) are slidably installed in the two fixed frames (3) respectively, and both ends of the lifting block (5) are respectively threadedly sleeved on the outer surfaces of the two lead screws (4), a spraying mechanism (6) is arranged at the top of the installation box (1), and a stretching mechanism (7) is arranged between the two fixed frames (3); Among them, the stirring mechanism (2) includes a stirring tank (21) fixedly installed at the top of the installation box (1), a feed inlet (22) is arranged at the top of the stirring tank (21), a first motor (23) is arranged at the top of the stirring tank (21), a rotating shaft (24) is rotatably installed at the top inside the stirring tank (21), the top end of the rotating shaft (24) penetrates the top of the stirring tank (21) and is fixedly connected to the output shaft of the first motor (23), and stirring rods (25) are arranged on the outer surface of the rotating shaft (24).

2. The bonding structure for soft porcelain wall tiles according to claim 1, wherein: A second motor (8) is arranged at the bottom inside the installation box (1), the output shaft of the second motor (8) is fixedly connected to the bottom end of one of the lead screws (4), gears (9) are fixedly sleeved on the outer surfaces of the bottom ends of the two lead screws (4), and a chain (10) is arranged between the two gears (9).

3. A bonding structure for soft porcelain wall tiles according to claim 1, characterized in that: The spraying mechanism (6) includes a suction pump (61) arranged at the top of the installation box (1), a first hose (62) is arranged at the feed end of the suction pump (61), the other end of the first hose (62) penetrates the top of the installation box (1) and is communicated with the bottom of the stirring tank (21), a second hose (63) is arranged at the discharge end of the suction pump (61), the other end of the second hose (63) penetrates the lifting block (5), and a spraying pipe (64) is arranged at the end of the second hose (63) penetrating the lifting block (5), and nozzles (65) are arranged on the outer surface of the spraying pipe (64).

4. A bonding structure for soft porcelain wall tiles according to claim 1, characterized in that: The stretching mechanism (7) includes a T-shaped plate (71) threadedly sleeved on the outer surfaces of the two lead screws (4), both ends of the T-shaped plate (71) are slidably installed in the two fixed frames (3) respectively, and bumps (72) are evenly arranged on one side of the T-shaped plate (71) close to the wall.

Citation Information

Patent Citations

  • Wall brick adhesion structure

    CN207392655U