Automatic cleaning, soaking and pre-cooling equipment

Abstract

The utility model belongs to the technical field of slaughter equipment, and particularly discloses an automatic cleaning, soaking and pre-cooling device which comprises a cleaning machine, a lifting tipping bucket, a material distributing rotating bucket and a water soaking cylinder, the cleaning machine and the lifting tipping bucket are correspondingly designed, so that materials can automatically flow into the lifting tipping bucket after being cleaned in the cleaning machine, and the water soaking cylinder is used for soaking the materials. The lifting tipping bucket is used for overturning materials into the material distributing rotating bucket, the material distributing rotating bucket is used for transferring the materials of different specifications into the different water soaking cylinders, and the water soaking cylinders are used for transferring the cooled and drained materials to designated positions. When the device is used, materials washed by a washing machine can be automatically turned into the lifting tipping bucket, then the lifting tipping bucket turns the materials into the material distributing rotating bucket, the material distributing rotating bucket is used for transferring the materials into the water soaking tank, and then the water soaking tank conveys the cooled and drained materials to a designated position. Therefore, cleaning and soaking of the materials can be achieved, production line operation is achieved, the production efficiency is improved, and the workload and the working intensity of workers are reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of slaughtering equipment, in particular to automatic cleaning, soaking and precooling equipment. Background Art

[0002] Pig skin, pig stomach and other by-products need to be cleaned and soaked in ice water during the slaughtering process to remove dirt from the products and quickly reach a lower temperature for storage. At present, the overall process is to manually pour the products into the cleaning machine, start the cleaning machine for cleaning, manually open the water valve, keep the clean water flowing in and the dirty water out, and continue for about 1 minute. Then turn off the water valve manually, keep the cleaning machine running to drain the dirty water on the surface, and then manually open the cleaning machine discharge cover to allow the products to be thrown out of the cleaning machine by centrifugal force into the turnover basket; then transfer the turnover basket products to a tank filled with ice water for pre-cooling by soaking in ice water, and after pre-cooling, use a large colander to scoop them into the turnover basket for draining.

[0003] In summary, it can be seen that the above-mentioned cleaning and soaking processes are discontinuous, and the two processes are completely connected manually, which not only has a large workload and high work intensity, but also has low work efficiency. Therefore, how to solve the above-mentioned problems has become a key research topic in the prior art. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides an automatic cleaning, soaking and pre-cooling device to solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model discloses an automatic cleaning, soaking and pre-cooling equipment, including a cleaning machine, a lifting bucket, a material dividing bucket and a water soaking tank. The cleaning machine is designed corresponding to the lifting bucket so that when the material is cleaned in the cleaning machine, it will automatically flow into the lifting bucket. The lifting bucket is used to flip the material into the material dividing bucket. The material dividing bucket is used to transfer materials of different specifications to different water soaking tanks. The water soaking tank is used to transfer the cooled and drained materials to a designated location.

[0006] Compared with the prior art, the present invention has the following effects: when in use, the washed materials of the cleaning machine will automatically be turned into the lifting bucket, which will then turn the materials into the material distribution bucket, which will be used to transfer the materials into the soaking tank, which will then transfer the cooled and drained materials to the designated location. Therefore, the present invention can realize the washing and soaking of materials and realize production line operation, which not only improves production efficiency, but also reduces manual workload and work intensity.

[0007] Furthermore, it also includes a transfer trolley, which is used to receive the materials transferred from the water soaking tank.

[0008] Further, the lifting tipping bucket includes a tipping bucket cylinder, a tipping bucket, and a tipping bucket frame. One end of the tipping bucket is hinged to the tipping bucket frame, and the other end is placed on the tipping bucket frame. One end of the tipping bucket cylinder is hinged to the tipping bucket frame, and the other end is hinged to the tipping bucket.

[0009] Further, the tipping bucket is provided with wave protrusions for preventing materials from adhering to the tipping bucket.

[0010] Further, the number of the material distribution tipping buckets matches the number of the soaking cylinders. A plurality of the material distribution tipping buckets are arranged obliquely and connected up and down on a material distribution tipping bucket frame. Each of the material distribution tipping buckets transfers materials into the corresponding soaking cylinder by swinging left and right.

[0011] Further, the material distribution tipping bucket includes a material distribution cylinder and a material distribution hopper. One end of the material distribution hopper is hinged to the material distribution tipping bucket frame, and the other end is placed on the material distribution tipping bucket frame. One end of the material distribution cylinder is hinged to the material distribution tipping bucket frame, and the other end is hinged to the material distribution hopper.

[0012] Further, the soaking cylinder includes a draining tipping bucket arranged in the soaking cylinder, a draining cylinder for driving the draining tipping bucket to rotate, and a soaking cylinder frame. One end of the draining tipping bucket is hinged to the soaking cylinder frame, and the other end abuts against the inner wall of the soaking cylinder. One end of the draining cylinder is hinged to the draining tipping bucket, and the other end is hinged to the soaking cylinder frame.

[0013] Further, it further includes a limiting rod and a clamping hole for installing the limiting rod, and the size of the clamping hole is larger than the size of the limiting rod, so that the limiting rod can move back and forth in the clamping hole; the side walls on both sides of the draining tipping bucket are ratchet structures, and the side walls cooperate with the limiting rod to realize the hovering of the draining tipping bucket.

[0014] Further, a protrusion is further arranged in the clamping hole, and the protrusion divides the clamping hole into a first part close to the draining tipping bucket and a second part far from the draining tipping bucket.

[0015] Further, the limiting rod includes a first rod and a second rod that are hinged to each other. The first rod is rotatably connected to the soaking cylinder frame, and the second rod is connected to the soaking cylinder frame with a gap, so that when the first rod rotates around the soaking cylinder frame, it can drive the second rod to rotate, and then the first rod and the second rod can cross the protrusion and enter the second part. Description of the Drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 It is a top view structural schematic diagram of an automatic cleaning, soaking and pre-cooling device according to an embodiment of the present invention;

[0018] Figure 2 It is a side view structural schematic diagram of an automatic cleaning, soaking and pre-cooling device according to an embodiment of the present invention;

[0019] Figure 3 It is a structural schematic diagram of the card hole according to an embodiment of the present invention;

[0020] Figure 4 It is a structural schematic diagram of the limit rod according to an embodiment of the present invention.

[0021] The reference numerals are as follows:

[0022] 1. Cleaning machine; 2. Lifting tipping bucket; 21. Tipping bucket cylinder; 22. Tipping bucket; 23. Tipping bucket frame; 24. Wave bulge; 3. Material distribution tipping bucket; 31. Material distribution tipping bucket frame; 32. Material distribution cylinder; 33. Material distribution hopper; 4. Soaking tank; 41. Drainage tipping bucket; 42. Drainage cylinder; 43. Soaking tank frame; 44. Limit rod; 441. First rod; 442. Second rod; 45. Card hole; 46. Side wall; 47. Protrusion; 5. Transfer trolley. Specific embodiments

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0024] As Figure 1-2 shown, the present invention discloses an automatic cleaning, soaking and pre-cooling device, including a cleaning machine 1, a lifting tipping bucket 2, a material distribution tipping bucket 3 and a soaking tank 4. The cleaning machine 1 is correspondingly designed with the lifting tipping bucket 2 so that when the material is cleaned in the cleaning machine 1, it will automatically flow into the lifting tipping bucket 2. The lifting tipping bucket 2 is used to turn the material into the material distribution tipping bucket 3. The material distribution tipping bucket 3 is used to transfer materials of different specifications into different soaking tanks 4. The soaking tank 4 is used to transfer the material after cooling and draining water to a designated position.

[0025] The present application has the following effects compared with the prior art: During use, an operator pours the product to be processed into the cleaning machine 1, presses the start button. Under the control of the PLC, the solenoid valve controls the water inlet, and the motor controls the rotation. Then, the material is cleaned according to the set program. After the material is cleaned, it will automatically be turned into the lifting hopper 2. The PLC or an operator controls the lifting hopper 2 to further turn the material to the distributing hopper 3. The distributing hopper 3 is used to transfer the material to the soaking tank 4, and the soaking tank 4 then sends the material after cooling and draining water to the designated position. Among them, the soaking tank 4 discharges automatically. An operator puts water and ice cubes into the soaking tank 4. After the soaking process is completed, the operator controls the soaking tank 4 to automatically turn the material out of the soaking tank to the designated position. Therefore, the present application can realize the cleaning and soaking of materials to achieve production line operation, which not only improves production efficiency, but also reduces the workload and working intensity of the operator.

[0026] It should be noted that the cleaning machine 1 described in the present application is a pig offal cleaning machine, which belongs to the prior art, and its specific structure will not be elaborated here.

[0027] Continuing with the above embodiment, more preferably, a transfer trolley 5 is further included. The transfer trolley 5 is used to receive the materials transferred by the soaking tank 4, and the materials can be easily transported to the designated position through the cooperation of the transfer trolley 5.

[0028] Continuing with the above embodiment, more specifically, as Figure 2 shown, the lifting hopper 2 includes a hopper cylinder 21, a hopper 22 and a hopper frame 23. One end of the hopper 22 is hinged to the hopper frame 23, and the other end is placed on the hopper frame 23. One end of the hopper cylinder 21 is hinged to the hopper frame 23, and the other end is hinged to the hopper 22. Among them, when the hopper cylinder 21 expands and contracts, it drives the hopper 22 to rotate around the hopper frame 23, so as to turn the materials in the hopper 22 into the distributing hopper 3.

[0029] Continuing with the above embodiment, more preferably, the hopper 22 is provided with wave protrusions 24 to prevent the materials from sticking to the hopper 22. Among them, animal offal has a certain viscosity. If the inner wall of the hopper 22 is a flat structure, it is possible for the materials to stick.

[0030] Continuing with the above embodiment, more specifically, the number of the distributing hoppers 3 matches the number of the soaking tanks 4. A plurality of distributing hoppers 3 are arranged obliquely and connected up and down on the distributing hopper frame 31. Each distributing hopper 3 transfers the materials to the corresponding soaking tank 4 by swinging left and right. In a specific embodiment, the number of the distributing hoppers 3 is 2, and the number of the soaking tanks 4 is 2, as Figure 1As shown, one soaking tank 4 is in the initial state, and the other soaking tank 4 is in the discharging state. When the material needs to be transported to the soaking tank 4 close to the lifting tipping bucket 2, after the upper material distributing rotary bucket 3 receives the material, it will swing to the right. Thus, the upper material distributing rotary bucket 3 transports the material into the soaking tank 4 close to the lifting tipping bucket 2. On the contrary, if the upper material distributing rotary bucket 3 does not swing, the material will flow through the upper material distributing rotary bucket 3 to the lower material distributing rotary bucket 3. When the lower material distributing rotary bucket 3 swings to the right, it will transport the material into the soaking tank 4 far from the lifting tipping bucket 2.

[0031] Continuing with the above embodiment, more specifically, the material distributing rotary bucket 3 includes a material distributing cylinder 32 and a material distributing hopper 33. One end of the material distributing hopper 33 is hinged to the material distributing rotary bucket frame 31, and the other end is placed on the material distributing rotary bucket frame 31. One end of the material distributing cylinder 32 is hinged to the material distributing rotary bucket frame 31, and the other end is hinged to the material distributing hopper 33. Among them, the telescopic movement of the material distributing cylinder 32 drives the material distributing hopper 33 to rotate around the material distributing rotary bucket frame 31, so as to complete the transportation of the material in the material distributing hopper 33 into the designated soaking tank 4.

[0032] Continuing with the above embodiment, more specifically, the soaking tank 4 includes a draining tipping bucket 41 arranged in the soaking tank 4, a draining cylinder 42 for driving the draining tipping bucket 41 to rotate, and a soaking tank frame 43. One end of the draining tipping bucket 41 is hinged to the soaking tank frame 43, and the other end abuts against the inner wall of the soaking tank 4. One end of the draining cylinder 42 is hinged to the draining tipping bucket 41, and the other end is hinged to the soaking tank frame 43. Among them, the operator immerses the material into the soaking tank 4. When the draining cylinder 42 extends, it will drive the draining tipping bucket 41 to rotate upward around the soaking tank frame 43. Thus, the draining tipping bucket 41 will turn the material out of the soaking tank 4, and further realize the automatic discharging of the soaking tank 4.

[0033] Continuing with the above embodiment, more preferably, it further includes a limiting rod 44 and a clamping hole 45 for installing the limiting rod 44, and the size of the clamping hole 45 is larger than the size of the limiting rod 44, so that the limiting rod 44 can move back and forth in the clamping hole 45; the side walls 46 on both sides of the draining tipping bucket 41 are ratchet structures, and the side walls 46 cooperate with the limiting rod 44 to realize the hovering of the draining tipping bucket 41.

[0034] Among them, through the hovering of the draining tipping bucket 41, the water in the material turned over by the draining tipping bucket 41 can flow back into the soaking tank 4, solving the problem of water resource waste caused by draining during the discharging of the soaking tank 4.

[0035] It should be noted that the side wall 46 adopts a ratchet structure to ensure that during the upward movement of the draining tipping bucket 41, the limiting rod 44 not only does not block the upward movement of the draining tipping bucket 41, but also prevents the draining tipping bucket 41 from descending. That is to say, the draining tipping bucket 41 can only move upward and cannot move downward, thus assisting the draining cylinder 42 to achieve the hovering of the draining tipping bucket 41. At the same time, the reason for making the size of the clamping hole 45 larger than that of the limiting rod 44 is that when the draining tipping bucket 41 descends, the limiting rod 44 can be moved to the side of the clamping hole 45 away from the draining tipping bucket 41, thereby preventing the limiting rod 44 from blocking the downward reset of the draining tipping bucket 41.

[0036] Continuing with the above embodiment, more specifically, as Figure 3 shown, a protrusion 47 is also provided in the clamping hole 45. The protrusion 47 divides the clamping hole 45 into a first part close to the draining tipping bucket 41 and a second part far from the draining tipping bucket 41. Among them, when the draining tipping bucket 41 rotates upward, the limiting rod 44 is located in the first part to cooperate with the side wall 46 as needed to achieve the hovering of the draining tipping bucket 41. On the contrary, when the draining tipping bucket 41 rotates downward, the limiting rod 44 is located in the second part and does not hinder the reset of the draining tipping bucket 41.

[0037] Continuing with the above embodiment, more specifically, as Figure 4 shown, the limiting rod 44 includes a first rod 441 and a second rod 442 that are hinged to each other. The first rod 441 is rotatably connected to the soaking cylinder frame 43, and the second rod 442 is connected to the soaking cylinder frame 43 with a gap, so that when the first rod 441 rotates around the soaking cylinder frame 43, it can drive the second rod 442 to rotate, and then the first rod 441 and the second rod 442 can cross the protrusion 42 and enter the second part.

[0038] It should be noted that the first rod 441 is rotatably connected to the soaking cylinder frame 43 through a rotating shaft, and the soaking cylinder frame 43 is inserted into the long slot of the second rod 442 through a pin shaft, thus realizing the clearance connection between the second rod 442 and the soaking cylinder frame 43. Among them, the limiting rod 44 is initially placed in the first part. When the draining tipping bucket 41 rotates and rises, it continuously squeezes the first rod 441 and the second rod 442, and will take the rotating shaft as a fulcrum. As a result, the first rod 441 and the second rod 442 will slowly move towards the second part. At the same time, the first rod 441 and the second rod 442 can also cooperate with the inner wall 46 to realize that the draining tipping bucket 41 hovers at different positions for draining. When the draining tipping bucket 41 disengages from the first rod 441 and the second rod 442, the first rod 441 and the second rod 442 will cross the protrusion 47 and enter the second part. In this way, when the draining tipping bucket 41 resets downward, the first rod 441 and the second rod 442 will not obstruct; when the draining tipping bucket 41 needs to rotate upward, the operator manually moves the first rod 441 and the second rod 442 to the first part again. Through the articulated design of the first rod 441 and the second rod 442, the first rod 441 and the second rod 442 can move to the second part automatically as the draining tipping bucket 41 rotates and rises, without the operator manually operating the first rod 441 and the second rod 442 to move to the second part, which is convenient for actual operation.

[0039] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic cleaning, soaking and precooling device, characterized in that, It includes a cleaning machine, a lifting tipping bucket, a material distributing rotating bucket, and a soaking tank. The cleaning machine is correspondingly designed with the lifting tipping bucket so that after the materials are cleaned in the cleaning machine, they will automatically flow into the lifting tipping bucket. The lifting tipping bucket is used to turn over the materials into the material distributing rotating bucket. The material distributing rotating bucket is used to transfer materials of different specifications into different soaking tanks. The soaking tank is used to transfer the materials after cooling and draining water to a designated position.

2. The automatic cleaning, soaking and precooling equipment according to claim 1, characterized in that It further includes a transfer trolley, which is used to receive the materials transferred by the soaking tank.

3. An automatic cleaning, soaking and precooling device according to claim 1, characterized in that, The lifting tipping bucket includes a tipping cylinder, a tipping bucket, and a tipping bucket frame. One end of the tipping bucket is hinged to the tipping bucket frame, and the other end is placed on the tipping bucket frame. One end of the tipping cylinder is hinged to the tipping bucket frame, and the other end is hinged to the tipping bucket.

4. The automatic cleaning, soaking and precooling equipment according to claim 3, wherein Wave-shaped protrusions are provided on the tipping bucket to prevent materials from sticking to the tipping bucket.

5. An automatic cleaning, soaking and pre-cooling device according to claim 4, characterized in that, The number of the material distributing rotating buckets matches the number of the soaking tanks. A plurality of the material distributing rotating buckets are arranged obliquely and connected up and down on a material distributing rotating bucket frame. Each material distributing rotating bucket transfers materials into the corresponding soaking tank by swinging left and right.

6. An automatic cleaning, soaking and pre-cooling device according to claim 5, characterized in that, The material distributing rotating bucket includes a material distributing cylinder and a material distributing bucket. One end of the material distributing bucket is hinged to the material distributing rotating bucket frame, and the other end is placed on the material distributing rotating bucket frame. One end of the material distributing cylinder is hinged to the material distributing rotating bucket frame, and the other end is hinged to the material distributing bucket.

7. An automatic cleaning, soaking and pre-cooling device according to any one of claims 1-6, characterized in that, The soaking tank includes a draining tipping bucket arranged in the soaking tank, a draining cylinder for driving the draining tipping bucket to rotate, and a soaking tank frame. One end of the draining tipping bucket is hinged to the soaking tank frame, and the other end abuts against the inner wall of the soaking tank. One end of the draining cylinder is hinged to the draining tipping bucket, and the other end is hinged to the soaking tank frame.

8. The automatic cleaning, soaking and precooling equipment according to claim 7, characterized in that, It further includes a limiting rod and a clamping hole for installing the limiting rod, and the size of the clamping hole is larger than the size of the limiting rod so that the limiting rod can move back and forth in the clamping hole. The side walls on both sides of the draining tipping bucket are ratchet structures, and the side walls cooperate with the limiting rod to realize the hovering of the draining tipping bucket.

9. An automatic cleaning, soaking and precooling device according to claim 8, characterized in that, Protrusions are further provided in the clamping hole, and the protrusions divide the clamping hole into a first part close to the draining tipping bucket and a second part far from the draining tipping bucket.

10. An automatic cleaning, soaking and pre-cooling device according to claim 9, characterized in that, The limiting rod includes a first rod and a second rod that are hinged to each other. The first rod is rotatably connected to the soaking tank frame, and the second rod is connected to the soaking tank frame with a gap. When the first rod rotates around the soaking tank frame, it can drive the second rod to rotate, so as to enable the first rod and the second rod to cross over the protrusion and enter the second part.

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