Mechanical clausena lansium shape-preserving three-separation processing production line

Abstract

The utility model discloses a mechanized clausena lansium shape-preserving three-separation processing production line which comprises a peduncle removing machine, a cleaning machine, a sterilizing machine, a crushing machine, a peel separating machine, a kernel separating machine and pulp processing equipment, the peduncle removing machine is used for removing peduncles of the clausena lansium; the cleaning machine is used for cleaning the peduncle-removed clausena lansium; the disinfection machine is used for disinfecting the cleaned clausena lansium; the crusher is used for crushing the disinfected clausena lansium; the peel separator is used for separating peel from the crushed clausena lansium; the kernel separator is used for separating kernels in the crushed clausena lansium; and the pulp processing equipment is used for processing pulp in the crushed clausena lansium. According to the mechanical clausena lansium shape-preserving three-separation processing production line, peduncle removal, cleaning, disinfection, peel and kernel separation and pulp processing can be carried out on clausena lansium, the automation degree is higher, the processing efficiency can be improved, and the processing cost can be reduced.

Description

Technical Field

[0001] The utility model belongs to the field of fruit and vegetable processing, and specifically relates to a mechanized yellow peel shape-preserving three-separation processing production line. Background Art

[0002] like Figure 1 As shown, kumquat is composed of skin / flesh / core, and the three layers vary greatly in safety, color, aroma, taste, shape, and medicinal properties. The three layers are first separated by a machine to prevent them from mixing and flavoring each other, and then they are processed into food and Chinese medicinal materials separately, and the whole fruit is eaten and used up, realizing high-value and green utilization of resources.

[0003] After the kumquats are picked, they need to be destemmed, cleaned, disinfected, the peel / core / pulp separated, and the separated pulp processed. Although there are processing equipment that can perform one or more of the above processing steps, there is no processing production line that can realize fully automated processing of kumquats. Utility Model Content

[0004] In order to overcome the deficiencies in the prior art, the utility model provides a mechanized yellow peel shape-preserving three-separation processing production line, which can realize automated processing of yellow peel, thereby improving processing efficiency and reducing processing costs.

[0005] The technical solution of the utility model to solve the above technical problems is:

[0006] A mechanized yellow peel shape-preserving three-separation processing production line includes a stem remover, a cleaning machine, a disinfection machine, a crusher, a peel separator, a core separator and a pulp processing equipment, wherein:

[0007] The destemmer is used to destem the harvested yellow peel;

[0008] The cleaning machine is used to clean the yellow peel after the stems are removed;

[0009] The disinfection machine is used to disinfect the washed yellow peel;

[0010] The crusher is used to crush the sterilized yellow peel;

[0011] The peel separator is used to separate the peel from the crushed yellow peel;

[0012] The fruit core separator is used to separate the fruit core from the crushed yellow peel;

[0013] The pulp processing equipment is used for processing the pulp in the crushed kumquat peel.

[0014] Preferably, the pericarp separator and the pit separator are each connected to a dryer, which is used to dry the separated pericarp and pits.

[0015] Preferably, the pulp processing equipment includes a pulping machine, a fine grinding machine, a filter, a storage tank, a sterilizer, and a packaging machine. Among them, the pulping machine, the fine grinding machine, the filter, the storage tank, the sterilizer, and the packaging machine are connected in sequence.

[0016] Preferably, the packaging machine includes a labeling machine and a coding machine.

[0017] Preferably, it further includes a cooking machine for cooking the finely ground pulp.

[0018] Preferably, it further includes a particle transfer pump for transferring the crushed wampee slurry in granular form to the pericarp separator, the pit separator, and the pulping machine.

[0019] Compared with the prior art, the present utility model has the following advantages and beneficial effects:

[0020] The mechanized three-separation processing production line for wampee preservation in shape of the present utility model can realize the processes of removing the stalks, cleaning, disinfecting, separating the pericarp and pits of wampee, and processing the pulp. It has a higher degree of automation, which is conducive to improving the processing efficiency and reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of wampee.

[0022] Figure 2 It is a structural diagram of the mechanized three-separation processing production line for wampee preservation in shape of the present utility model.

[0023] Figure 3 It is a processing schematic diagram of the mechanized three-separation processing production line for wampee preservation in shape of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The present utility model will be described in further detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.

[0025] See Figures 2 - 3 , the mechanized three-separation processing production line for wampee preservation in shape of the present utility model includes a stalk remover 1, a washer 2, a disinfector 3, a crusher 4, a pericarp separator 5, a pit separator 6, and pulp processing equipment.

[0026] See Figures 2 - 3, the stalk remover 1 is used to remove the stalks from the picked wampee fruits; in this embodiment, the stalk remover 1 is implemented with reference to the fruit and vegetable adaptive peeling machine disclosed in the utility model patent with the patent number ZL201710140995.5, "Fruit and Vegetable Adaptive Peeling Machine and Its Processing Method and Application"; by feeding bunches of wampee fruits into the fruit and vegetable adaptive peeling machine, the fruit and vegetable adaptive peeling machine can separate the wampee fruits from the stalks without damaging the wampee fruits.

[0027] See Figures 2 - 3 , the cleaning machine 2 is used to clean the wampee fruits after stalk removal, and the disinfection machine 3 is used to disinfect the cleaned wampee fruits; in this embodiment, the cleaning machine 2 and the disinfection machine 3 can be implemented with reference to the "Integrated Electromechanical Submerged Fruit Cleaning and Disinfection Flotation Machine" disclosed in the utility model patent with the patent number ZL202323080825.2. The integrated electromechanical submerged fruit cleaning and disinfection flotation machine is equipped with an ozone generation device. The wampee fruits fall into the pool of the cleaning machine 2 and float on the water surface. The wampee fruits are pressed into the water by the conveyor chain plate for comprehensive disinfection and cleaning.

[0028] See Figures 2 - 3 , the crusher 4 is used to crush the disinfected wampee fruits; in this embodiment, the crusher 4 can be implemented with reference to the fruit and vegetable adaptive peeling machine disclosed in the utility model patent with the patent number ZL201711306344.5, "Fruit and Vegetable Adaptive Non-Damaging Peeling Machine and Processing Method and Application"; after the wampee fruits are kneaded by the fruit and vegetable adaptive peeling machine, their pulp becomes paste-like, and the peel will crack during the kneading process, which helps with subsequent separation.

[0029] See Figures 2 - 3 , the peel separator 5 is used to separate the peels from the crushed wampee fruits; in this embodiment, the peel separator 5 is implemented with the pulp non-damaging peel / seed / flesh / diaphragm separator disclosed in the utility model patent with the patent number ZL201611178338.1, "Pulp Non-Damaging Peel / Seed / Flesh / Diaphragm Separator and Its Separation Method"; or implemented with the "Pomegranate Granule Peeling Device" disclosed in the utility model patent with the patent number ZL202122727652.3; after the crushed wampee fruits are processed by the peel separator 5, there are two products. One is the peel of the wampee fruits, which is dehydrated and dried by a dryer to form peel medicinal materials; the other is a mixture of pulp and fruit kernels, and this mixture is sent to the fruit kernel separator 6 for separation.

[0030] See Figures 2 - 3, the core separator 6 is used to separate the core from the crushed yellow peel; in the present embodiment, the core separator 6 is implemented by the "non-destructive peel / seed / flesh / membrane separator and its separation method" disclosed in the utility model patent with patent number ZL201611178338.1; or is implemented by the "a pomegranate peeling device" disclosed in the utility model patent with patent number ZL202122727652.3; after the mixture of pulp and core is processed by the core separator 6, the core is separated from the pulp, wherein the separated core is dehydrated and dried by a dryer to form a core medicinal material.

[0031] See also Figures 2 - 3 The pulp processing equipment is used to process the pulp in the crushed yellow peel, and the pulp processing equipment includes a pulping machine 7, a fine grinder 8, a filter 9, a storage tank 10, a sterilizer 11 and a packaging machine 12 which are arranged in sequence, wherein the pulping machine 7 is a pulp pulping machine for pulping the pulp; the fine grinder 8 is a pulp fine grinder for finely grinding the pulp after pulping; and the filter 9 is a vibration filter for vibrating the ground pulp to filter it, thereby removing large-volume substances; the storage tank 10 is a vacuum oxygen-insulated standardized tank for storing the filtered peel to prevent its oxidation; the sterilizer 11 is a sleeve-type sterilizer for sterilizing the pulp; the packaging machine 12 includes a filling machine, a labeling machine and an inkjet printer for filling, packaging, labeling and inkjet printing the pulp.

[0032] See also Figures 2 - 3 The pulp processing equipment also includes a cooking machine for cooking the finely ground pulp. The cooking machine can be selected and used according to the needs of the processing technology to cook the finely ground pulp.

[0033] See also Figures 2 - 3 The pulp processing equipment also includes a particle conveying pump for conveying the crushed and granular yellow peel slurry to the peel separator 5, the core separator 6 and the pulper 7. In addition to the particle conveying pump, a material conveying device is also provided between two adjacent devices, which is used to select different material conveying devices according to different materials. For example, for solid materials, a synchronous belt conveying mechanism can be used; and for fluid materials, a conveying pump is used for conveying.

[0034] See also Figures 2 - 3 The working principle of the mechanized yellow peel shape-preserving three-separation processing production line of the utility model is:

[0035] First, according to the different types of wampee, if it is a freshly picked wampee spike, it is first sent to the stalk remover 1 for stalk removal, and then sent to the washing machine 2 for cleaning; for the frozen wampee fruits, they are directly sent to the washing machine 2 for cleaning; after cleaning, they are sent to a disinfectant for disinfection, and after disinfection, they are sent to the crusher 4 for skin breaking. The wampee after skin breaking is sent to the peel separator 5 for peel separation. The separated peels are dehydrated and dried through a dryer to obtain peel medicinal materials; while the remaining mixture of pulp and seeds is sent to the seed separator 6 for separation; similarly, the separated seeds are dehydrated and dried through a dryer to obtain seed medicinal materials. The remaining pulp is sent to the pulper 7 for pulping, and then the pulped pulp is finely ground by the fine grinder 8, and then filtered through the filter 9. Among them, after pulping, it can also be filtered once through the filter 9, and then the finely ground pulp is filtered a second time through the filter 9; then, according to the different products to be made (such as wampee jam and wampee puree), specific additional processes are selected (see Figure 3 ).

[0036] The above is the preferred embodiment of the present invention, but the embodiments of the present invention are not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be equivalent replacement methods and are all included in the protection scope of the present invention.

Claims

1. A mechanized conformal three-separation processing production line for wampee, characterized in that It includes a stalk removing machine, a cleaning machine, a disinfection machine, a crusher, a pericarp separator, a pit separator and a pulp processing device. Among them, the stalk removing machine is used to remove the stalks from the picked wampee fruits; the cleaning machine is used to clean the wampee fruits after stalk removal; the disinfection machine is used to disinfect the cleaned wampee fruits; the crusher is used to crush the disinfected wampee fruits; the pericarp separator is used to separate the pericarp from the crushed wampee fruits; the pit separator is used to separate the pits from the crushed wampee fruits; the pulp processing device is used to process the pulp in the crushed wampee fruits.

2. The mechanized three-separation processing production line for conformal processing of wampee according to claim 1, wherein The pericarp separator and the pit separator are both connected to a dryer respectively, and the dryer is used to dry the separated pericarp and pits.

3. The mechanized three-separation processing production line for conformal preservation of wampee according to claim 1, characterized in that, The pulp processing device includes a pulping machine, a fine grinding machine, a filter, a storage tank, a sterilization machine and a packaging machine. Among them, the pulping machine, the fine grinding machine, the filter, the storage tank, the sterilization machine and the packaging machine are connected in sequence.

4. The mechanized conformal three-separation processing production line according to claim 3, characterized in that, The packaging machine includes a labeling machine and a coding machine.

5. The mechanized conformal three-separation processing production line according to claim 1, characterized in that It also includes a steaming machine for steaming the finely ground pulp.

6. The mechanized conformal three-separation processing production line according to claim 1, wherein It also includes a particle transfer pump for transferring the crushed wampee fruit slurry in granular form to the pericarp separator, the pit separator and the pulping machine.

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