Novel continuous production equipment for food blasting beads

Abstract

The utility model discloses novel continuous production equipment for food popping beads, which relates to the field of popping bead production equipment, and comprises a hopper, a mounting frame is arranged on the bottom wall of the hopper, a splitter plate is arranged on the inner wall of the mounting frame, a flow limiting plate is arranged on the top wall of the splitter plate, leak holes are uniformly formed in the top walls of the splitter plate and the flow limiting plate, and the leak holes are communicated with the hopper. According to the scheme, through the cooperation of the hopper, the mounting frame and the splitter plate, the device can conveniently adjust the discharging speed according to the viscosity of raw materials, the situation that liquid drops are irregular in shape due to the fact that the raw materials are too thin is avoided, when the raw materials are thick, the staggered hole diameter is adjusted to facilitate dripping, and the raw materials can be evenly dripped to produce blasting beads; through cooperation of the conveying roller, the conveying belt, the forming groove and other devices, the device can conveniently convey and discharge formed blasting beads, the reaction time of the blasting beads in a calcium solution is kept consistent, and the blasting beads with the consistent wrapping film thickness can be produced advantageously.

Description

Technical Field

[0001] The utility model belongs to the technical field of popping bead production equipment, and particularly relates to a novel continuous production equipment for food popping beads. Background Technique

[0002] A popping bead is a small spherical food that wraps beverage components such as fruit and vegetable juice, beverage, and dairy product in a soft film of alginate. When eaten, the outer film is bitten to release the juice. The production principle of popping beads is to drop the core liquid into the wall material reaction solution. Through a period of reaction, a wrapping film is formed on the outer surface of the core liquid droplet. In the production of existing popping beads, the popping bead stock solution falls in a droplet shape. The dropping speed of the popping bead capsules is easily affected by the consistency of the raw materials. The dropping rate of thinner raw materials is often too fast, which easily causes the raw materials that have not yet formed in the front to gather with the later-falling raw materials, resulting in irregular droplet shapes. The dropping rate of thick raw materials is often too slow, which easily affects the processing rate. For this reason, we propose a novel continuous production equipment for food popping beads. Content of the Utility Model

[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a novel continuous production equipment for food popping beads, effectively solving the problem that in the production of existing popping beads, the popping bead stock solution falls in a droplet shape, and the dropping speed of the popping bead capsules is easily affected by the consistency of the raw materials. The dropping rate of thinner raw materials is often too fast, which easily causes the raw materials that have not yet formed in the front to gather with the later-falling raw materials, resulting in irregular droplet shapes. The dropping rate of thick raw materials is often too slow, which easily affects the processing rate.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: A novel continuous production equipment for food popping beads, including a hopper, an installation frame is arranged on the bottom wall of the hopper, a flow dividing plate is arranged on the inner wall of the installation frame, a flow limiting plate is arranged on the top wall of the flow dividing plate, leakage holes are evenly arranged on the top walls of the flow dividing plate and the flow limiting plate, a worm gear is arranged on the outer wall of the flow limiting plate, worm shafts are arranged on the front and rear side walls of the inner cavity of the installation frame, and the worm shafts are meshed with the worm gear. A support frame is arranged on the outer wall of the hopper, a forming groove is arranged on the bottom wall of the support frame, and a conveying mechanism is arranged in the inner cavity of the forming groove.

[0005] Preferably, the conveying mechanism includes conveying rollers, the conveying rollers are arranged on the front and rear side walls of the inner cavity of the forming groove, a conveyor belt is arranged on the outer wall of the conveying rollers, the conveyor belt is arranged obliquely, a conveying motor is arranged on the front side wall of the forming groove, and the output end of the conveying motor is connected to the front end of the right conveying roller.

[0006] Preferably, a swivel ring is provided on the bottom wall of the flow dividing plate, a scraping plate is provided on the inner wall of the swivel ring, the scraping plate is located on the inner wall of the flow dividing plate, a toothed ring is provided on the outer wall of the swivel ring, a driving motor is provided on the left side wall of the mounting frame, and a gear is provided at the output end of the driving motor, and the gear meshes with the toothed ring.

[0007] Preferably, a stirring rod is provided on the top wall of the scraping plate, and stirring blades are uniformly arranged on the outer wall of the stirring rod, and the stirring blades are located in the inner cavity of the hopper.

[0008] Preferably, a discharge groove is formed on the left side wall of the forming groove, and guide plates are arranged on the front and rear sides of the inner wall of the forming groove, and the guide plates are inclined.

[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0010] 1. For this novel continuous production equipment for food popping beads, through the cooperation of devices such as the hopper, the mounting frame and the flow dividing plate, the device can facilitate the discharging rate according to the viscosity of the raw material, avoid irregular droplet shapes caused by too thin raw materials, and adjust the staggered apertures for dripping when the raw materials are relatively thick, which is beneficial to uniformly dripping the raw materials to produce popping beads;

[0011] 2. For this novel continuous production equipment for food popping beads, through the cooperation of devices such as the conveying roller, the conveyor belt and the forming groove, the device can facilitate the conveying and discharging of the formed popping beads, keep the reaction time of the popping beads in the calcium solution consistent, and is beneficial to producing popping beads with a consistent thickness of the wrapping film;

[0012] 3. For this novel continuous production equipment for food popping beads, through the cooperation of devices such as the scraping plate, the driving motor and the gear, the device can facilitate scraping to make the raw materials drip, which is beneficial to scraping the relatively thick raw materials to make them drip, and is beneficial to producing popping beads with uniform sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.

[0014] In the drawings:

[0015] Figure 1 is a schematic structural diagram of the novel continuous production equipment for food popping beads of the present invention;

[0016] Figure 2 is a schematic cross-sectional structure diagram of the hopper of the present invention;

[0017] Figure 3 is the present invention Figure 2Enlarged view of part A therein;

[0018] Figure 4 This is a schematic structural diagram of the flow distribution plate of the present utility model

[0019] In the figure: 100, hopper; 101, mounting frame; 102, flow distribution plate; 103, flow limiting plate; 104, worm gear; 105, worm; 106, support frame; 107, forming groove; 108, conveying mechanism; 109, conveying roller; 110, conveyor belt; 111, conveying motor; 112, swivel ring; 113, scraper; 114, toothed ring; 115, conveying motor; 116, gear; 117, stirring rod; 118, stirring blade; 119, material guiding plate. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments; based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] It is given by Figures 1-4 For a novel continuous production device for food popping beads of the present utility model, the bottom wall of the hopper 100 is fixedly connected with a mounting frame 101. The mounting frame 101 facilitates the support of the flow distribution plate 102. The inner wall of the mounting frame 101 is fixedly connected with a flow distribution plate 102. The flow distribution plate 102 facilitates the dripping of the raw material by shunting. The top wall of the flow distribution plate 102 is rotatably connected with a flow limiting plate 103. The cooperation between the flow limiting plate 103 and the flow distribution plate 102 facilitates the adjustment of the flow rate of the dripping raw material. The top walls of the flow distribution plate 102 and the flow limiting plate 103 are evenly provided with leakage holes. The outer wall of the flow limiting plate 103 is fixedly connected with a worm gear 104. The worm gear 104 facilitates the rotation of the flow limiting plate 103. The front and rear side walls of the inner cavity of the mounting frame 101 are rotatably connected with a worm 105. The worm 105 facilitates the rotation of the worm gear 104. The worm 105 is meshed with the worm gear 104. The outer wall of the hopper 100 is fixedly connected with a support frame 106. The support frame 106 facilitates the support of the hopper 100. The bottom wall of the support frame 106 is fixedly connected with a forming groove 107. The forming groove 107 facilitates the holding of the calcium solution. A conveying mechanism 108 is installed in the inner cavity of the forming groove 107.

[0022] In this embodiment: Inject the calcium solution into the molding tank 107, inject the raw materials into the inner cavity of the hopper 100, shunt and drip the raw materials through the shunt plate 102, rotate the worm 105 to drive the rotation of the worm gear 104, drive the flow-limiting plate 103 to rotate through the worm gear 104, and rotate the flow-limiting plate 103 to cause the leakage holes on it to be misaligned with the leakage ports of the shunt plate 102, so as to facilitate adjusting the discharge hole diameter of the leakage port, thereby adjusting the discharge rate. After the raw materials are dropped into the calcium solution, popping beads are formed, which enables the device to facilitate the discharge rate according to the viscosity of the raw materials, avoid irregular droplet shapes caused by too thin raw materials, and adjust the staggered aperture to facilitate dripping when it is relatively thick, which is conducive to uniformly dripping the raw materials to produce popping beads.

[0023] It should be noted that the leakage holes are arranged in a circular array on the shunt plate 102 and the flow-limiting plate 103, so that the degree of stagger of the upper and lower leakage holes remains the same, and the drainage rates of multiple groups are kept the same. The transmission through the worm 105 facilitates self-locking and prevents the flow-limiting plate 103 from deflecting during production.

[0024] The conveying mechanism 108 includes conveying rollers 109, which are rotatably connected to the front and rear side walls of the inner cavity of the molding tank 107. A conveyor belt 110 is sleeved on the outer wall of the conveying roller 109. The conveyor belt 110 facilitates driving the popping beads to move and convey. The conveyor belt 110 is inclined, and the inclined setting facilitates removing the popping beads from the calcium solution. The front side wall of the molding tank 107 is fixedly connected with a conveying motor 111, which facilitates driving the right conveying roller 109 to rotate. The output end of the conveying motor 111 is connected to the front end of the right conveying roller 109.

[0025] In this embodiment: The dropped and molded popping beads fall onto the top wall of the conveyor belt 110. The right conveying roller 109 is driven to rotate through the conveying motor 111, the conveyor belt 110 is driven to rotate through the right conveying roller 109, and the conveyor belt 110 rotates to convey the molded popping beads, so that the popping beads are discharged out of the calcium solution along with the conveyor belt 110, and the soaking time of the popping beads in the calcium solution is kept the same. This enables the device to facilitate the conveying and discharging of the molded popping beads, keep the reaction time of the popping beads in the calcium solution the same, and is conducive to producing popping beads with a consistent wrapping film thickness.

[0026] It should be noted that the conveyor belt 110 uses a water-draining mesh belt, which facilitates leaking out the calcium solution, prevents the calcium solution from being discharged from the molding tank 107 along with the conveyor belt 110, and is conducive to saving the calcium solution. Barriers are uniformly installed on the outer wall of the conveyor belt 110 to prevent the popping beads from rolling and affecting the conveying. Anti-slip strips are uniformly installed on the outer wall of the conveying roller 109 to prevent the conveyor belt 110 from slipping.

[0027] The bottom wall of the flow splitter plate 102 is rotatably connected with a rotating ring 112. The rotating ring 112 facilitates driving the scraping plate 113 to rotate. The inner wall of the rotating ring 112 is fixedly connected with the scraping plate 113. The scraping plate 113 facilitates scraping the dropped raw materials. The scraping plate 113 is located on the inner wall of the flow splitter plate 102. The outer wall of the rotating ring 112 is fixedly connected with a toothed ring 114. The toothed ring 114 facilitates driving the rotating ring 112 to rotate. The left side wall of the mounting frame 101 is fixedly connected with a driving motor 115. The driving motor 115 facilitates driving the gear 116 to rotate. The output end of the driving motor 115 is fixedly connected with the gear 116. The gear 116 facilitates driving the toothed ring 114 to rotate. The gear 116 meshes with the toothed ring 114.

[0028] In this embodiment: The driving motor 115 drives the gear 116 to rotate. The gear 116 drives the toothed ring 114 to rotate. The toothed ring 114 drives the rotating ring 112 to rotate. The rotating ring 112 drives the scraping plate 113 to rotate. The rotation of the scraping plate 113 facilitates scraping the dropped raw materials, facilitating the dropping of the raw materials, being conducive to scraping the relatively thick raw materials to make them drop, and being conducive to producing uniformly sized popping beads.

[0029] The top wall of the scraping plate 113 is fixedly connected with a stirring rod 117. The stirring rod 117 facilitates driving the stirring blades 118 to rotate. The outer wall of the stirring rod 117 is uniformly fixedly connected with the stirring blades 118. The stirring blades 118 facilitate driving the raw materials to be stirred. The stirring blades 118 are located in the inner cavity of the hopper 100.

[0030] In this embodiment: The scraping plate 113 facilitates driving the stirring rod 117 to rotate. The stirring rod 117 drives the stirring blades 118 to rotate. The rotation of the stirring blades 118 facilitates stirring the raw materials in the inner cavity of the hopper 100, preventing the raw materials from depositing, and being conducive to mixing the raw materials evenly.

[0031] A discharge groove is formed in the left side wall of the forming groove 107. The front and rear sides of the inner wall of the forming groove 107 are fixedly connected with guide plates 119. The guide plates 119 facilitate guiding the popping beads. The guide plates 119 are inclined.

[0032] In this embodiment: The guide plates 119 facilitate receiving and guiding the popping beads conveyed by the conveyor belt 110, facilitating the collection of the popping beads, and being conducive to improving production efficiency.

Claims

1. A new type of continuous production equipment for food popping beads, including a hopper (100), characterized in that: The bottom wall of the hopper (100) is provided with a mounting frame (101). The inner wall of the mounting frame (101) is provided with a flow dividing plate (102). The top wall of the flow dividing plate (102) is provided with a flow limiting plate (103). The top walls of the flow dividing plate (102) and the flow limiting plate (103) are evenly provided with leakage holes. The outer wall of the flow limiting plate (103) is provided with a worm gear (104). The front and rear side walls of the inner cavity of the mounting frame (101) are provided with a worm (105). The worm (105) meshes with the worm gear (104). The outer wall of the hopper (100) is provided with a support frame (106). The bottom wall of the support frame (106) is provided with a forming groove (107). The inner cavity of the forming groove (107) is provided with a conveying mechanism (108).

2. The novel continuous production equipment for food popping beads according to claim 1, wherein: The conveying mechanism (108) includes conveying rollers (109). The conveying rollers (109) are arranged on the front and rear side walls of the inner cavity of the forming groove (107). The outer walls of the conveying rollers (109) are provided with conveyor belts (110). The conveyor belts (110) are arranged obliquely. The front side wall of the forming groove (107) is provided with a conveying motor (111). The output end of the conveying motor (111) is connected to the front end of the right conveying roller (109).

3. A novel continuous production device for food popping beads according to claim 1, characterized in that: The bottom wall of the flow dividing plate (102) is provided with a rotating ring (112). The inner wall of the rotating ring (112) is provided with a scraping plate (113). The scraping plate (113) is located on the inner wall of the flow dividing plate (102). The outer wall of the rotating ring (112) is provided with a toothed ring (114). The left side wall of the mounting frame (101) is provided with a driving motor (115). The output end of the driving motor (115) is provided with a gear (116). The gear (116) meshes with the toothed ring (114).

4. A novel continuous production device for food popping beads according to claim 3, characterized in that: The top wall of the scraping plate (113) is provided with stirring rods (117). The outer walls of the stirring rods (117) are evenly provided with stirring blades (118). The stirring blades (118) are located in the inner cavity of the hopper (100).

5. A novel continuous production device for food popping beads according to claim 4, characterized in that: The left side wall of the forming groove (107) is provided with a discharge groove. The front and rear sides of the inner wall of the forming groove (107) are provided with guide plates (119). The guide plates (119) are arranged obliquely.

Images