Raw material premixing device for styrene-acrylic emulsion production
The integrated pre-mixing device for styrene-acrylic emulsion production addresses inefficiencies by allowing in-line mixing and reducing space and cleaning needs, enhancing production efficiency and cost-effectiveness.
Patent Information
- Application Number
- CN202422312207.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the production of existing styrene acrylic emulsions, the raw material premix device needs to be mixed evenly in the mixing tank and then transported to the next processing device, resulting in low production efficiency and large space. In large batch processing, it needs to be processed in batches to increase the difficulty of cleaning and labor intensity.
A premix device including a support plate, a control frame and a mixing tube is designed. The support plate is fixed in the emulsification treatment device. The mixing tube is moved in the emulsification treatment device through the rotating frame and the control frame. The screw feeding assembly and the vibrating motor are combined to achieve uniform mixing of raw materials, and the mixing tube is directly cleaned during the emulsification treatment process to reduce the difficulty of cleaning.
It improves production efficiency, increases space utilization, reduces cleaning difficulty and production costs, and realizes efficient mixing and cleaning of raw materials in the emulsification treatment device.
Smart Images

Figure CN223096567U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of styrene-acrylic emulsion, and particularly relates to a raw material premixing device for the production of styrene-acrylic emulsion. Background Technique
[0002] Styrene-acrylic emulsion is obtained by emulsion copolymerization of styrene and acrylate monomers. Styrene-acrylic emulsion is a system that has been studied more in emulsion polymerization and is also one of the top ten non-crosslinked emulsions with important industrial application value in the world today. It has good adhesion, transparent film, and good water, oil, heat, and aging resistance. It is mainly used as architectural coatings, metal surface latex coatings, floor coatings, paper adhesives, adhesives, etc. It can also be used as a paper adhesive in combination with adhesives such as starch, polyvinyl alcohol, and sodium carboxymethyl cellulose. During the production and processing of styrene-acrylic emulsion, raw materials need to be pretreated, and a large amount of raw materials are stirred evenly by a premixing device and then emulsified by an emulsifying device. However, it still has the following disadvantages in actual use:
[0003] 1. The utility model with the publication number CN218593504U discloses a raw material premixing device for polyurethane high-pressure foaming equipment. A mixing tank is installed inside the upper end of the support. Feeding hoppers are installed on both sides of the upper end of the mixing tank. A bracket is installed in the middle of the upper end of the mixing tank. A first motor is installed inside the bracket. A rotating frame is arranged on the output shaft of the first motor. A protective shell is arranged on one side of the upper end of the rotating frame. When processing raw materials, they need to be mixed evenly in the mixing tank and then transported to the next processing device for treatment, resulting in low production efficiency. Moreover, both the mixing tank and the processing device require a large amount of space, reducing the space utilization rate in the production workshop.
[0004] 2. When processing a large amount of styrene-acrylic emulsion, raw materials often need to be processed in batches. To avoid the residual influence of the previous batch of raw materials on the ratio accuracy of the next batch of raw materials, the mixing tank often needs to be cleaned, increasing the labor intensity of workers and production expenses. Content of the Utility Model
[0005] The purpose of the utility model is to provide a raw material premixing device for the production of styrene-acrylic emulsion. Through the support plate, control frame, and mixing pipe, it solves the problems that the raw material premixing device needs to mix the raw materials evenly and then transport them to the next processing device, resulting in low production efficiency, and both the mixing tank and the processing device require a large amount of space, reducing the space utilization rate in the production workshop. Moreover, to ensure the preparation of the ratio, it needs to be cleaned after each use, increasing the labor intensity of workers and production expenses.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model relates to a raw material premixing device for the production of styrene-acrylic emulsion, which comprises a support plate, a control frame and a mixing pipe. The bottom of the support plate is rotationally clamped with a rotating frame, the bottom of the rotating frame is clamped and fixed with a control frame, a connecting rope is inserted through the bottom of the control frame, the bottom of the connecting rope is clamped and fixed with a mixing pipe, spiral feeding components are inserted through both ends of the mixing pipe, and a vibration motor is clamped and fixed at the inner bottom of the mixing pipe.
[0008] Before the use of the premixing device, the support plate is installed and fixed at the inner top of the emulsification treatment device of the raw materials, so that the premixing device directly pre-treats and emulsifies the raw materials in the emulsification treatment device, reducing the volume of the two devices, improving the space utilization rate, and the pre-treated raw materials can be directly further processed in the emulsification treatment device without transportation, improving the processing efficiency. The mixing pipe can move horizontally in the emulsification treatment device through the rotation of the rotating frame, and move vertically in the emulsification treatment device by the control frame winding and unwinding the connecting rope, so as to fully mix the raw materials at any position in the emulsification treatment device. The raw materials can enter the mixing pipe through the spiral feeding components, be fully mixed and then discharged, and the vibration motor can vibrate and mix the raw materials in the mixing pipe and the emulsification treatment device, improving the mixing efficiency. At the same time, the structure of the premixing device is simple and small, which is convenient for cleaning with the emulsification treatment device at the same time, reducing the cleaning difficulty and production expenses.
[0009] Further, a mounting plate is welded and fixed at the top of the outer peripheral surface of the support plate, a rotating motor is inserted through the top of the support plate, a driving roller is clamped at the bottom of the rotating motor, and the driving roller meshes with the inner wall of the rotating frame.
[0010] By passing bolts through the mounting plate, the support plate can be installed and fixed at the inner top of the emulsification treatment device. By driving the driving roller to rotate through the rotating motor, the mixing pipe can be further driven to move horizontally, adjusting the position of the mixing pipe in the emulsification treatment device and uniformly mixing at multiple positions.
[0011] Further, a support frame is welded and fixed inside the control frame, a winding roller is rotationally clamped inside the support frame, a winding motor is inserted through one side of the support frame, and one end of the winding roller is clamped on one side of the winding motor.
[0012] By driving the positive and reverse rotation of the winding roller through the winding motor, the connecting rope can be wound and unwound, so that the mixing pipe moves vertically in the emulsification treatment device, and the raw materials at any position in the emulsification treatment device can be fully mixed.
[0013] Further, the top of the connecting rope is clamped and fixed on the outer peripheral surface of the winding roller, a scraping component is clamped and fixed at the bottom of the control frame, and the connecting rope is inserted through the top of the scraping component.
[0014] When the winding roller rotates to wind the connecting rope, the scraping component can scrape off the raw materials adhered to the surface of the connecting rope, avoiding the entry of raw materials into the control frame and the waste of raw materials.
[0015] Further, one end of the mixing tube is inserted through and connected with a rotating rod, the spiral feeding component is welded and fixed on the outer peripheral surface of the rotating rod, the outer peripheral surface of the rotating rod is clamped and connected with a transmission component, the transmission component is clamped and fixed inside the mixing tube, a feeding motor is clamped on one side of the mixing tube, a porous plate is clamped and fixed on the outer side of the transmission component, and the porous plate is attached to the inner wall of the mixing tube;
[0016] The feeding motor drives the spiral feeding component to rotate through the transmission component, so that the raw materials in the emulsifying treatment device enter the mixing tube, and the raw materials are evenly mixed through the porous plate. Moreover, the vibration motor drives the vibration of the mixing tube to vibrate and mix the raw materials in the mixing tube and the raw materials in the emulsifying treatment device, improving the mixing efficiency.
[0017] The utility model has the following beneficial effects:
[0018] 1. By setting the support frame and the control frame, the utility model solves the problems that when processing raw materials, they need to be evenly mixed in the mixing tank and then transported to the next processing device for treatment, resulting in low production efficiency, and both the mixing tank and the treatment device need to occupy a large space, reducing the space utilization rate in the production workshop. The support plate is installed and fixed in the emulsifying treatment device. Through the rotation of the rotating frame and the winding and unwinding of the connecting rope by the control frame, the mixing tube moves to multiple positions in the emulsifying treatment device for mixing, reducing the volume of the two devices, improving the space utilization rate, and the pre-treated raw materials can be directly further processed in the emulsifying treatment device without transportation, improving the processing efficiency.
[0019] 2. By setting the support frame and the control frame, the utility model solves the problems that when processing a large amount of styrene-acrylic emulsion, the raw materials often need to be processed in batches. To avoid the residual influence of the previous batch of raw materials on the ratio accuracy of the next batch of raw materials, the mixing tank often needs to be cleaned, increasing the labor intensity of workers and production expenses. After the raw materials are mixed by the premixing device and emulsified by the emulsifying treatment device, the control frame unwinds the connecting rope to insert the mixing tube into the cleaning liquid poured into the emulsifying treatment device, so that the mixing tube can be cleaned while the emulsifying treatment device is being cleaned, reducing the cleaning difficulty and production expenses. Description of the Drawings
[0020] Figure 1 is the structural effect diagram of the utility model;
[0021] Figure 2 is the structural diagram of the support plate of the utility model;
[0022] Figure 3 This is the bottom view of the support plate of the present utility model;
[0023] Figure 4 This is the cross-sectional view of the control frame of the present utility model;
[0024] Figure 5 This is the cross-sectional view of the mixing pipe of the present utility model.
[0025] Reference numerals:
[0026] 1, support plate; 101, rotating motor; 102, mounting plate; 103, driving roller; 104, rotating frame; 2, control frame; 201, connecting rope; 202, support frame; 203, winding roller; 204, winding motor; 205, scraping component; 3, mixing pipe; 301, spiral feeding component; 302, rotating rod; 303, transmission component; 304, feeding motor; 305, perforated plate; 306, vibration motor. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0028] Please refer to Figures 1-5 As shown, the present utility model is a raw material premixing device for the production of styrene-acrylic emulsion, including a support plate 1, a control frame 2 and a mixing pipe 3. The bottom of the support plate 1 is rotationally clamped with a rotating frame 104. The bottom of the rotating frame 104 is clamped and fixed with a control frame 2. The bottom of the control frame 2 is inserted through and connected with a connecting rope 201. The bottom of the connecting rope 201 is clamped and fixed with a mixing pipe 3. Both ends of the mixing pipe 3 are inserted through and connected with a spiral feeding component 301. The bottom of the inner part of the mixing pipe 3 is clamped and fixed with a vibration motor 306;
[0029] When installing the emulsifying treatment device, the support plate 1 is fixed to the inner top of the emulsifying treatment device by bolts. When raw materials need to be pretreated, the accurately proportioned raw materials are poured into the emulsifying treatment device. The winding motor 204 is controlled to drive the winding roller 203 to rotate to unwind the connecting rope 201, so that the mixing pipe 3 is inserted into the raw materials. The vibration motor 306 drives the mixing pipe 3 to vibrate to vibrate and mix the raw materials. At the same time, the feeding motor 304 drives the spiral feeding component 301 to rotate, so that the raw materials enter the mixing pipe 3 for further mixing. When mixing, the rotating motor 101 drives the rotating frame 104 to rotate, further driving the mixing pipe 3 to horizontally move in the emulsifying treatment device to fully mix the raw materials at various positions in the emulsifying treatment device.
[0030] Among them, as Figures 1-4As shown in the figure, a mounting plate 102 is fixedly welded to the top of the outer peripheral surface of the support plate 1. A rotating motor 101 is snap-fitted through the top of the support plate 1. A driving roller 103 is snap-fitted to the bottom of the rotating motor 101. The driving roller 103 meshes with the inner wall of the rotating frame 104.
[0031] A support frame 202 is fixedly welded inside the control frame 2. A winding roller 203 is rotatably snap-fitted inside the support frame 202. A winding motor 204 is snap-fitted through one side of the support frame 202. One end of the winding roller 203 is snap-fitted to one side of the winding motor 204. The top of the connecting rope 201 is fixedly snap-fitted to the outer peripheral surface of the winding roller 203. A scraping component 205 is fixedly snap-fitted to the bottom of the control frame 2. The connecting rope 201 is inserted through the top of the scraping component 205.
[0032] The support plate 1 is installed and fixed to the inner top of the emulsification treatment device by bolts passing through the mounting plate 102. After various raw materials are poured into the inside of the emulsification treatment device, the winding motor 204 drives the winding roller 203 to rotate, further unwinding the connecting rope 201 to adjust the height of the mixing pipe 3 inside the emulsification treatment device. The rotating motor 101 drives the driving roller 103 to rotate, further driving the rotating frame 104 to rotate, so that the mixing pipe 3 moves horizontally inside the emulsification treatment device, adjusting the position of the mixing pipe 3 inside the emulsification treatment device to uniformly mix materials at multiple positions.
[0033] Among them, as Figure 1 、 5 shown, a rotating rod 302 is inserted through one end of the mixing pipe 3. A spiral feeding component 301 is fixedly welded to the outer peripheral surface of the rotating rod 302. A transmission component 303 is snap-fitted through the outer peripheral surface of the rotating rod 302. The transmission component 303 is fixedly snap-fitted to the inside of the mixing pipe 3. A feeding motor 304 is snap-fitted to one side of the mixing pipe 3. A perforated plate 305 is fixedly snap-fitted to the outside of the transmission component 303. The perforated plate 305 fits against the inner wall of the mixing pipe 3.
[0034] When preprocessing the raw materials, the feeding motor 304 drives the rotating rod 302 and the spiral feeding component 301 to rotate, so that the raw materials inside the emulsification treatment device are input into the mixing pipe 3, and the raw materials entering the mixing pipe 3 are evenly mixed through the perforated plate 305. At the same time, the vibration motor 306 drives the vibration of the mixing pipe 3 to vibrate and mix the raw materials inside the mixing pipe 3 and the raw materials inside the emulsification treatment device, improving the mixing efficiency.
[0035] The specific working principle of the utility model is as follows: The support plate 1 is installed and fixed at the inner top of the emulsifying treatment device by bolts passing through the mounting plate 102. When pretreatment of raw materials is required, the accurately proportioned raw materials are poured into the emulsifying treatment device. The winding motor 204 drives the winding roller 203 to rotate, further unreeling the connecting rope 201, adjusting the height of the mixing pipe 3 in the emulsifying treatment device. The driving roller 103 is driven to rotate by the rotating motor 101, further driving the rotating frame 104 to rotate, so that the mixing pipe 3 moves horizontally in the emulsifying treatment device, adjusting the position of the mixing pipe 3 in the emulsifying treatment device. The feeding motor 304 drives the rotating rod 302 and the spiral feeding assembly 301 to rotate, so that the raw materials in the emulsifying treatment device are input into the mixing pipe 3, and the raw materials entering the mixing pipe 3 are mixed evenly through the porous plate 305. At the same time, the vibration motor 306 drives the vibration of the mixing pipe 3 to vibrate and mix the raw materials in the mixing pipe 3 and the raw materials in the emulsifying treatment device. After the raw materials are mixed evenly, the winding motor 204 is controlled to rotate the winding roller 203 in the reverse direction, winding the connecting rope 201, and scraping off the raw materials adhering to the surface of the connecting rope 201 through the scraping assembly 205. When the raw materials are emulsified by the emulsifying treatment device and the emulsifying treatment device is cleaned, the connecting rope 201 is controlled to unreel the mixing pipe 3, so that the mixing pipe 3 is inserted into the cleaning liquid and cleaned together with the emulsifying treatment device.
[0036] The above are only the preferred embodiments of the utility model, which do not limit the utility model. Any modification of the technical solutions recorded in the foregoing embodiments, any equivalent replacement of some technical features, and any modification, equivalent replacement, and improvement made are all within the protection scope of the utility model.
Claims
1. A raw material premixing device for the production of styrene-acrylic emulsion, comprising a support plate (1), a control frame (2) and a mixing pipe (3), characterized in that: A rotating frame (104) is rotatably clamped at the bottom of the support plate (1). A control frame (2) is clamped and fixed at the bottom of the rotating frame (104). A connecting rope (201) is inserted through the bottom of the control frame (2). A mixing pipe (3) is clamped and fixed at the bottom of the connecting rope (201). Spiral feeding components (301) are inserted through both ends of the mixing pipe (3). A vibration motor (306) is clamped and fixed at the inner bottom of the mixing pipe (3).
2. The raw material premixing device for styrene-acrylic emulsion production according to claim 1, wherein: An installation plate (102) is welded and fixed at the top of the outer peripheral surface of the support plate (1). A rotating motor (101) is inserted through the top of the support plate (1). A driving roller (103) is clamped at the bottom of the rotating motor (101). The driving roller (103) meshes with the inner wall of the rotating frame (104).
3. The raw material premixing device for styrene-acrylic emulsion production according to claim 1, characterized in that: A support frame (202) is welded and fixed inside the control frame (2). A winding roller (203) is rotatably clamped inside the support frame (202). A winding motor (204) is inserted through one side of the support frame (202). One end of the winding roller (203) is clamped at one side of the winding motor (204).
4. A raw material premixing device for styrene-acrylic emulsion production according to claim 3, characterized in that: The top of the connecting rope (201) is clamped and fixed on the outer peripheral surface of the winding roller (203). A scraping component (205) is clamped and fixed at the bottom of the control frame (2). The connecting rope (201) is inserted through the top of the scraping component (205).
5. The raw material premixing device for styrene-acrylic emulsion production according to claim 1, characterized in that: A rotating rod (302) is inserted through one end of the mixing pipe (3). The spiral feeding components (301) are welded and fixed on the outer peripheral surface of the rotating rod (302). A transmission component (303) is inserted through the outer peripheral surface of the rotating rod (302). The transmission component (303) is clamped and fixed inside the mixing pipe (3). A feeding motor (304) is clamped on one side of the mixing pipe (3). A perforated plate (305) is clamped and fixed on the outside of the transmission component (303). The perforated plate (305) is attached to the inner wall of the mixing pipe (3).
Citation Information
Patent Citations
Raw material premixing device of polyurethane high-pressure foaming equipment
CN218593504U