Intelligent pulverizer

Abstract

The utility model relates to the technical field of crushers, and discloses an intelligent crusher which comprises a crusher body, a raw material bin is arranged on the upper surface of the crusher body, a vibrating screen is mounted in the crusher body, a feeding frame is mounted on the upper surface of the crusher body, the raw material bin communicates with the feeding frame, and the feeding frame communicates with the crusher body. And the inner wall of the feeding frame is rotationally connected with a rotating rod. According to the intelligent pulverizer, the situation of dust raising in the feeding and discharging process can be avoided through cooperation of a first auger and a second auger, gas-solid separation can be carried out through cooperation of a cyclone separator, raw materials can be separated from dust particles, dust recycling can be facilitated through installation of a bag-type dust collector, and the practicability is high. The overall production rate, quality, precision and efficiency are improved, and energy consumption, raw materials and procedures are saved; processing, operation, control and use are convenient, and environmental pollution is treated or radically treated.

Description

Technical Field

[0001] This application relates to the technical field of crushers, and specifically to an intelligent crusher. Background Technique

[0002] A crusher is a machine that crushes large-sized solid raw materials into required sizes. The crusher consists of devices such as coarse crushing, fine crushing, and pneumatic conveying, achieving the purpose of the crusher in the form of high-speed impact, and forming powder in one go using wind energy, eliminating the traditional screening process, and is mainly applied in various industries such as mining and building materials.

[0003] Existing crushers cannot be adjusted in real time according to the actual crushing effect, which may lead to uneven particle size of the crushed material, affecting product quality. At the same time, running with fixed parameters may result in high energy consumption, which is not conducive to energy conservation and emission reduction. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, this application provides an intelligent crusher, which has the advantages of reducing energy consumption and improving practicality, and solves the problems raised in the background technique.

[0005] To achieve the above purpose, this application provides the following technical solution: An intelligent crusher, including a machine body, a raw material bin is provided on the upper surface of the machine body, a vibrating screen is installed inside the machine body, a feeding frame is installed on the upper surface of the machine body, the raw material bin is communicated with the feeding frame, the feeding frame is communicated with the machine body, a rotating rod is rotatably connected to the inner wall of the feeding frame, a first auger is fixedly connected to the outer surface of the rotating rod, two crushing rollers are rotatably connected to the inner wall of the machine body, gears are installed at the left ends of the two crushing rollers, the two gears are meshed and connected, a conveying frame is installed inside the machine body, two conveying rods are rotatably connected to the inner wall of the conveying frame, second augers are fixedly connected to the outer surfaces of the two conveying rods, the two conveying rods are connected by a universal joint, a cyclone separator is installed on the right side of the machine body, a bag filter is provided on the right side of the cyclone separator, and the right end of the conveying rod on the right side is rotatably connected to the inner wall of the conveying cylinder.

[0006] Through the above solution, by installing the first auger, the raw materials can be conveyed, and dust generation during the conveying process can be avoided.

[0007] Further, a discharge pipe is fixedly communicated with the bottom end of the cyclone separator, and a discharge valve is installed at the bottom end of the discharge pipe.

[0008] Through the above solution, installing the discharge pipe can facilitate the discharge of the materials at the bottom end of the cyclone separator, facilitating subsequent processing.

[0009] Further, the upper surface of the cyclone separator and the bottom end of the bag filter are both fixedly connected and communicated with a connecting pipe, and an induced draft fan is fixedly connected and communicated between the two connecting pipes.

[0010] Through the above solution, installing the induced draft fan can extract the dust particles at the upper end of the cyclone separator into the bag filter, enabling the filter to process the dust particles.

[0011] Further, a differential pressure gauge is installed on the outer surface of the connecting pipe located at the bottom end.

[0012] Through the above solution, installing the differential pressure gauge can monitor the wind speed and pressure of the induced draft fan pipeline, and can well record and save relevant data.

[0013] Further, a dust discharge pipe is installed at the bottom end of the bag filter, and a dust discharge valve is installed on the outer surface of the dust discharge pipe.

[0014] Through the above solution, installing the dust discharge pipe can facilitate the discharge of the dust particles inside the bag filter, facilitating their unified treatment.

[0015] Further, the rotating rod and the left end of the crushing roller located at the rear are both fixedly connected with a first pulley, and the two first pulleys are connected by a belt drive.

[0016] Through the above solution, the cooperation of installing the first pulley and the belt can drive the rotating rod to rotate during the rotation of the two crushing rollers, enabling the cooperation of the rotating rod and the first auger to convey the raw materials.

[0017] Further, the conveying rod and the left end of the crushing roller located in front are both fixedly connected with a second pulley, and the two second pulleys are connected by a belt drive. The conveying rod and the left end of the crushing roller located in front are both fixedly connected with a second pulley, and the two second pulleys are connected by a belt drive.

[0018] Through the above solution, the transmission of the second pulley through the belt can enable the conveying rod to drive the front crushing roller to rotate, and through the meshing of the two gears, the two crushing rollers can crush the raw materials in the machine body.

[0019] Further, a driving motor is installed on the left side of the machine body, and the output end of the driving motor is fixedly connected to the left end of the conveying rod.

[0020] Through the above solution, the driving motor can drive the left conveying rod to rotate, enabling its cooperation with the second auger to convey the crushed raw materials into the cyclone separator.

[0021] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0022] This intelligent crusher can avoid dust generation during the feeding and discharging processes through the cooperation of the first auger and the second auger, and can perform gas-solid separation through the cooperation of a cyclone separator, enabling the raw materials to be separated from the dust particles. By installing a bag filter, it is convenient to recover the dust, making the overall system have the advantages of increased productivity, quality, precision, and efficiency, as well as savings in energy consumption, raw materials, and processes; convenience in processing, operation, control, and use, and the treatment or eradication of environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a sectional view of the overall structure of this application Figure 1 ;

[0024] Figure 2 is a sectional view of the overall structure of this application Figure 2 ;

[0025] Figure 3 is a schematic diagram of the overall structure of this application;

[0026] Figure 4 is for this application Figure 3 is an enlarged schematic diagram of the structure at location A of this application.

[0027] In the figures:

[0028] 1, body; 2, raw material bin; 3, vibrating screen; 4, feeding frame; 5, rotating rod; 6, first auger; 7, crushing roller; 8, gear; 9, conveying frame; 10, conveying rod; 11, second auger; 12, cyclone separator; 13, bag filter; 14, discharge pipe; 15, discharge valve; 16, connecting pipe; 17, induced draft fan; 18, differential pressure gauge; 19, dust discharge pipe; 20, dust discharge valve; 21, first pulley; 22, second pulley; 23, drive motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.

[0030] Please refer to Figure 1 , Figure 2 and Figure 3, an intelligent crusher in this embodiment includes a machine body 1. A raw material bin 2 is provided on the upper surface of the machine body 1. A vibrating screen 3 is installed inside the machine body 1. A feeding frame 4 is installed on the upper surface of the machine body 1. The raw material bin 2 is communicated with the feeding frame 4, the feeding frame 4 is communicated with the machine body 1. A rotating rod 5 is rotatably connected to the inner wall of the feeding frame 4. A first auger 6 is fixedly connected to the outer surface of the rotating rod 5. By installing the first auger 6, the raw materials can be conveyed, and dust generation during the conveying process can be avoided. Two crushing rollers 7 are rotatably connected to the inner wall of the machine body 1. Gears 8 are installed at the left ends of the two crushing rollers 7. The two gears 8 are meshed and connected. A conveying frame 9 is installed inside the machine body 1. Two conveying rods 10 are rotatably connected to the inner wall of the conveying frame 9. Second augers 11 are fixedly connected to the outer surfaces of the two conveying rods 10. The two conveying rods 10 are connected by a universal joint. A cyclone separator 12 is installed on the right side of the machine body 1. A bag filter 13 is provided on the right side of the cyclone separator 12. The right end of the conveying rod 10 on the right side is rotatably connected to the inner wall of the conveying cylinder. By installing the cooperation of the first auger 6 and the second auger 11, dust generation during the feeding and discharging processes can be avoided, and gas-solid separation can be carried out through the cooperation of the cyclone separator 12, so that the raw materials can be separated from the dust particles. By installing the bag filter 13, it is convenient to recycle the dust, making the whole have the advantages of improved productivity, quality, accuracy and efficiency, and saving energy consumption, raw materials and processes; being convenient for processing, operation, control and use, and treating or eradicating environmental pollution.

[0031] Please refer to Figure 1 , Figure 2 and Figure 3 , a discharge pipe 14 is fixedly communicated with the bottom end of the cyclone separator 12. A discharge valve 15 is installed at the bottom end of the discharge pipe 14. Installing the discharge pipe 14 can facilitate the discharge of the materials at the bottom end of the cyclone separator 12, facilitating subsequent processing. Connecting pipes 16 are fixedly communicated with the upper surface of the cyclone separator 12 and the bottom end of the bag filter 13 respectively. An induced draft fan 17 is fixedly communicated between the two connecting pipes 16. Installing the induced draft fan 17 can extract the dust particles at the upper end of the cyclone separator 12 into the bag filter 13, enabling the bag filter 13 to process the dust particles. A differential pressure gauge 18 is installed on the outer surface of the connecting pipe 16 at the bottom end. Installing the differential pressure gauge 18 can monitor the wind speed and pressure of the pipeline of the induced draft fan 17, and can well record and save relevant data.

[0032] Please refer to Figure 1 , Figure 2 and Figure 4, a dust discharge pipe 19 is installed at the bottom end of the bag filter 13, and a dust discharge valve 20 is installed on the outer surface of the dust discharge pipe 19. Installing the dust discharge pipe 19 can facilitate the discharge of dust particles inside the bag filter 13 for unified treatment. Both the rotating rod 5 and the left end of the rear crushing roller 7 are fixedly connected with a first belt pulley 21, and the two first belt pulleys 21 are connected by a belt drive. The cooperation of installing the first belt pulley 21 and the belt can drive the rotating rod 5 to rotate during the rotation of the two crushing rollers 7, so that the cooperation of the rotating rod 5 and the first auger 6 conveys the raw materials. Both the conveying rod 10 and the left end of the front crushing roller 7 are fixedly connected with a second belt pulley 22, and the two second belt pulleys 22 are connected by a belt drive. The transmission of the second belt pulley 22 through the belt can enable the conveying rod 10 to drive the front crushing roller 7 to rotate, and the two crushing rollers 7 can crush the raw materials in the machine body 1 through the meshing of the two gears 8. A driving motor 23 is installed on the left side of the machine body 1, and the output end of the driving motor 23 is fixedly connected with the left end of the conveying rod 10. The driving motor 23 can drive the left conveying rod 10 to rotate, so that its cooperation with the second auger 11 can convey the crushed raw materials into the cyclone separator 12.

[0033] An intelligent crusher in this embodiment can avoid dust raising during the feeding and discharging processes through the cooperation of installing the first auger 6 and the second auger 11, and can perform gas-solid separation through the cooperation of the cyclone separator 12, enabling the raw materials to be separated from the dust particles. Installing the bag filter 13 can facilitate the recovery of dust, making the whole have the advantages of improved productivity, quality, precision and efficiency, saving of energy consumption, raw materials and processes; convenience in processing, operation, control and use, and treatment or radical cure of environmental pollution.

[0034] The working principle of the above embodiment is as follows: First, the driving motor 23 is started to drive the conveying rod 10 on the left side to rotate. During this process, the rotation of the front crushing roller 7 can be driven through the transmission of the belt, and the two crushing rollers 7 can rotate in opposite directions through the meshing of the gears 8. When the two crushing rollers 7 are rotating, the rotating rod 5 can be driven to rotate through the belt, so that the rotating rod 5 can cooperate with the first auger 6 to convey the raw materials. When the raw materials are conveyed into the machine body 1, they will be crushed by the two crushing rollers 7 and fall onto the vibrating screen 3. The screened raw materials can enter the conveying cylinder. Through the cooperation of the conveying rod 10 and the second auger 11, the raw materials can be conveyed into the cyclone separator 12. After gas-solid separation, the solid powder is discharged through the discharge pipe 14 for finished product packaging. At this time, the induced draft fan 17 is started to extract the dust particles in the cyclone separator 12 into the bag filter 13 through the connecting pipe 16. The wind speed and pressure of the pipeline of the induced draft fan 17 can be monitored through the differential pressure gauge 18, and the relevant data can be well recorded and saved, so as to better control the wind speed and pressure, ensure the crushing efficiency and dust recovery. After the vibrating screen 3 and the differential pressure gauge 18 transmit the real-time monitored data to the external data center for storage, a model is constructed through data analysis, and then instructions are sent to the feeding frame 4, the crushing roller 7 and the induced draft fan 17 through the constructed model, so as to control the feeding speed, the crushing speed and strength, the crushing efficiency and dust recovery, and thus improve the overall practicability.

[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "including a..." does not exclude the presence of additional identical elements in the process, method, article or device including the element.

[0036] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An intelligent crusher, comprising a machine body (1), characterized in that: The upper surface of the machine body (1) is provided with a raw material bin (2). A vibrating screen (3) is installed inside the machine body (1). A feeding frame (4) is installed on the upper surface of the machine body (1). The raw material bin (2) is communicated with the feeding frame (4). The feeding frame (4) is communicated with the machine body (1). A rotating rod (5) is rotatably connected to the inner wall of the feeding frame (4). A first auger (6) is fixedly connected to the outer surface of the rotating rod (5). Two crushing rollers (7) are rotatably connected to the inner wall of the machine body (1). Gears (8) are installed at the left ends of the two crushing rollers (7). The two gears (8) are meshed and connected. A conveying frame (9) is installed inside the machine body (1). Two conveying rods (10) are rotatably connected to the inner wall of the conveying frame (9). Second augers (11) are fixedly connected to the outer surfaces of the two conveying rods (10). The two conveying rods (10) are connected by a universal joint. A cyclone separator (12) is installed on the right side of the machine body (1). A bag filter (13) is provided on the right side of the cyclone separator (12). The right end of the conveying rod (10) on the right side is rotatably connected to the inner wall of the conveying cylinder.

2. The intelligent crusher according to claim 1, characterized in that: A discharge pipe (14) is fixedly communicated with the bottom end of the cyclone separator (12). A discharge valve (15) is installed at the bottom end of the discharge pipe (14).

3. An intelligent crusher according to claim 1, characterized in that: Connecting pipes (16) are fixedly communicated with the upper surface of the cyclone separator (12) and the bottom end of the bag filter (13). An induced draft fan (17) is fixedly communicated between the two connecting pipes (16).

4. An intelligent crusher according to claim 3, characterized in that: A differential pressure gauge (18) is installed on the outer surface of the connecting pipe (16) at the bottom end.

5. An intelligent crusher according to claim 1, characterized in that: A dust discharge pipe (19) is installed at the bottom end of the bag filter (13). A dust discharge valve (20) is installed on the outer surface of the dust discharge pipe (19).

6. The intelligent crusher according to claim 1, wherein: First belt pulleys (21) are fixedly connected to the left ends of the rotating rod (5) and the rear crushing roller (7). The two first belt pulleys (21) are connected by a belt drive.

7. An intelligent crusher according to claim 1, characterized in that: Second belt pulleys (22) are fixedly connected to the left ends of the conveying rod (10) and the front crushing roller (7). The two second belt pulleys (22) are connected by a belt drive.

8. An intelligent crusher according to claim 1, wherein: A driving motor (23) is installed on the left side of the machine body (1). The output end of the driving motor (23) is fixedly connected to the left end of the conveying rod (10).

Images