Efficient chemical cleaning equipment
The chemical cleaning device addresses the issue of undissolved drug particles floating by using specialized nets and gas distribution systems to ensure uniform mixing and dissolution, enhancing the efficiency of chemical cleaning in oil refining equipment.
Patent Information
- Application Number
- CN202421924889.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the chemical cleaning process of petroleum refining companies, when compressed gas is released through the dissolved gas release head, bubbles or foam may be generated, causing the agent powder or particles to float on the water surface and cannot be completely dissolved, affecting the cleaning effect.
The defoaming net and airbag structure is adopted to eliminate bubbles and foam on the liquid surface through the defoaming net, and the defoaming net is moved simultaneously by the airbag support to ensure uniform dissolution of the agent, and uniform mixing and transporting of the agent is achieved through the dissolved air release head and the aeration pump.
It improves the dissolution effect and mixing uniformity of the agent, avoids the precipitation of the agent and the excessive local concentration, optimizes the fluid flow and delivery efficiency, and ensures the efficient operation of the cleaning equipment.
Smart Images

Figure CN223097496U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to chemical cleaning of refining devices in petroleum refining enterprises, and specifically relates to a highly efficient chemical cleaning device. Background Art
[0002] In petroleum refining enterprises, chemical cleaning of refining equipment is very important, because the equipment will accumulate dirt, sediment and other impurities during long-term operation, affecting production efficiency and product quality. The system circulates special cleaning agents to clean different types of sediments such as oil stains, sewage scale, etc. However, when compressed gas is released through the dissolved gas release head, more bubbles or foam may be generated, causing the floating bubbles or foam to drive the incompletely dissolved pharmaceutical powder or particles to float on the water surface, and they cannot be effectively dissolved with the liquid below. Utility Model Content
[0003] The utility model aims to provide an efficient chemical cleaning device to solve the problem in the above background technology that the floating bubbles or foams drive the incompletely dissolved medicine powder or particles to float on the water surface.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient chemical cleaning device, comprising a base and a plurality of drug dispensing boxes installed on the base;
[0005] A finished medicine pump is disposed on the rear side of each of the plurality of medicine dispensing boxes;
[0006] A liquid inlet pipeline is arranged between the front end outer walls of the plurality of medicine dispensing boxes to transport liquid into the medicine dispensing boxes;
[0007] The upper outer walls of the plurality of medicine dispensing boxes are all connected to a folding cover plate for adding the medicine required to the inside of the medicine dispensing boxes, the lower outer walls of the plurality of medicine dispensing boxes are evenly provided with a plurality of dissolved gas release heads for releasing gas from the inside of the medicine dispensing boxes, and the inside of the plurality of medicine dispensing boxes are fixedly connected to a box partition to separate the medicine dispensing bin and the finished product bin;
[0008] Air bags are arranged inside the multiple medicine dispensing boxes and near the left and right sides respectively, a defoaming net b is arranged between two air bags near the upper side, and a defoaming net a is arranged on the upper side of the defoaming net b to eliminate bubbles and foam on the liquid surface in the medicine dispensing box.
[0009] Preferably, a fixed shell is sleeved on the outer sides of the plurality of airbags to cover the airbags, and a fixed frame is fixedly connected between the upper outer walls of two of the fixed shells to limit the positions of the defoaming nets a and b.
[0010] Preferably, limiting blocks are fixedly connected to the inner walls of the left and right ends of multiple medicine dispensing boxes and the outer walls of the left and right ends of the box partition near the upper side to limit the maximum floating distance of the fixed frame, and the mesh density of the defoaming net a is smaller than that of the defoaming net b.
[0011] Preferably, the fixed frame, the defoaming net a, and the defoaming net b are all made of hollow plastic materials, and hydrogen is filled in the interiors of multiple air bags.
[0012] Preferably, a dissolved gas pipeline is fixedly connected to one end of each of multiple dissolved gas release heads, and a dissolved gas inlet pipeline is fixedly connected to one end of each of multiple dissolved gas pipelines.
[0013] Preferably, an intake main pipeline is fixedly connected between multiple dissolved gas inlet pipelines to guide gas into the dissolved gas release heads, and an intake valve is arranged on the left side of each of multiple finished medicine pumps to guide the gas in the intake main pipeline into the finished medicine pumps to complete the external delivery of the medicine.
[0014] Preferably, a liquid outlet pipeline a is arranged on the outer wall of the right end of each of multiple finished medicine pumps, and a liquid outlet pipeline b is fixedly connected to the other end of each of multiple liquid outlet pipelines a to transport the finished medicine to a device to be cleaned outside.
[0015] Preferably, multiple air release ports a and air release ports b are respectively arranged on the front outer wall near the lower left corner and the right outer wall of multiple medicine dispensing boxes to discharge the remaining medicine outward, and the multiple air release ports a and air release ports b are of the same size.
[0016] Preferably, through openings that penetrate left and right are provided inside the left outer wall of each of multiple box partitions near the upper side to guide the medicine in the right medicine dispensing bin to the finished product bin, and aeration pumps connected to the dissolved gas release heads are respectively arranged on the inner walls of the lower ends of multiple medicine dispensing boxes near the left and right sides.
[0017] Preferably, multiple casters are fixedly connected to the outer wall of the lower end of the multiple bases at equal intervals, and drain pipelines are fixedly connected between the multiple intake valves and the medicine dispensing boxes.
[0018] Compared with the prior art, the present utility model provides an efficient chemical cleaning device, having the following beneficial effects:
[0019] By installing defoaming net a, defoaming net b and air bags, when adding medicaments and liquid into the medicine preparation box body, during the upward floating process of the bubbles discharged by the dissolved air release head, it is possible to avoid the accumulation of bubbles and foam on the liquid surface, and avoid the situation where the bubbles and foam drive the undissolved medicament particles to float in the bubbles or foam, improve the dissolution effect of the medicament, and improve the mixing uniformity, making the dispersion of the medicament in the liquid more uniform, avoiding precipitation or local high concentration. At the same time, during the medicament transportation process, the bubbles will cause unstable fluid flow and increase the transportation resistance. The defoaming net helps to improve the fluidity and optimize the transportation efficiency. Brief Description of the Drawings
[0020] Figure 1 It is a schematic structural view of an efficient chemical cleaning device of the present utility model.
[0021] Figure 2 It is a schematic top view structural view of an efficient chemical cleaning device of the present utility model.
[0022] Figure 3 It is a schematic partial front sectional view of the medicine preparation box body area of the present utility model.
[0023] Figure 4 It is a schematic partial front sectional view of the defoaming net a area of the present utility model.
[0024] Figure 5 It is a schematic structural view of the defoaming net a area of the present utility model.
[0025] In the figure: 1, intake main pipeline; 2, liquid outlet pipeline a; 3, liquid outlet pipeline b; 4, finished medicine pump; 5, intake valve; 6, drain pipeline; 7, folding cover plate; 8, dissolved air release head; 9, dissolved air inlet box pipeline; 10, medicine preparation box body; 11, dissolved air pipeline; 12, vent a; 13, box partition; 14, liquid inlet pipeline; 15, base; 16, vent b; 17, limit block; 18, defoaming net a; 19, fixed frame; 20, air bag; 21, fixed shell; 22, defoaming net b; 23, casters. Detailed Embodiment
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] The present utility model provides as Figures 1-4An efficient chemical cleaning device shown in the figure includes a base 15 and a plurality of medicine preparation boxes 10 installed on the base 15;
[0028] A finished product medicine pump 4 is provided at the rear side of each of the plurality of medicine preparation boxes 10;
[0029] An inlet liquid pipeline 14 is provided between the front outer walls of the plurality of medicine preparation boxes 10 to convey liquid into the medicine preparation boxes 10;
[0030] Folding covers 7 are drivingly connected to the upper outer walls of the plurality of medicine preparation boxes 10 to add the required agents into the medicine preparation boxes 10. A plurality of dissolved air release heads 8 are equidistantly arranged on the lower outer walls of the plurality of medicine preparation boxes 10 to release gas into the medicine preparation boxes 10. A box partition 13 is fixedly connected inside each of the plurality of medicine preparation boxes 10 to separate a medicine preparation chamber and a finished product chamber. During operation, the original liquid or water is conveyed into the medicine preparation chamber on the right side of the medicine preparation box 10 through the inlet liquid pipeline 14. After the water level reaches a certain height, on-site operators add appropriate agents according to the actual working conditions by opening the folding cover 7. After adding the agents, compressed air is input into the medicine preparation box 10 through the dissolved air release heads 8 to form an aeration function, accelerating the dissolution and preparation efficiency of the agents. As the agents and water are continuously added, when the agents prepared in the medicine preparation chamber inside the medicine preparation box 10 reach the height of the opening of the box partition 13, they overflow into the finished product chamber on the left side of the medicine preparation box 10. The finished product chamber can also perform aeration operation through the dissolved air release heads 8 to prevent the finished product agents in the finished product chamber from solidifying or precipitating before being discharged from the box. The agents in the finished product chamber are conveyed outward through the finished product medicine pump 4 to the device to be cleaned for cleaning;
[0031] Air bags 20 are provided inside the plurality of medicine preparation boxes 10 and are respectively close to the left and right sides. A defoaming net b22 is provided close to the upper side between the two air bags 20. An anti-foaming net a18 is provided above the defoaming net b22 to eliminate the bubbles and foam on the liquid surface in the medicine preparation box 10. When mixing agents in the medicine preparation box 10, the gas discharged by the dissolved air release heads 8 drives the agent particle powders to float upward. The foam and bubbles floating on the liquid surface can be eliminated through the anti-foaming net a18 and the defoaming net b22, and the air bags 20 support the anti-foaming net a18 and the defoaming net b22 to move synchronously with the liquid level height for defoaming operation.
[0032] Such as Figure 3 and Figure 4As shown, fixed shells 21 are sleeved on the outer sides of multiple air bags 20 to cover the air bags 20. A fixed frame 19 is fixedly connected between the upper outer walls of the two fixed shells 21 to limit the positions of the defoaming net a18 and the defoaming net b22. Limiting blocks 17 are fixedly connected to the inner walls at the left and right ends of multiple medicine dispensing boxes 10 and the outer walls at the left and right ends of the box partition 13 near the upper side to limit the maximum upward floating distance of the fixed frame 19. The mesh density of the defoaming net a18 is smaller than that of the defoaming net b22.
[0033] The position of the air bag 20 is restricted by the fixed shell 21, and the air bag 20 is shielded and protected to prevent the air bag 20 from being damaged. At the same time, the positions of the defoaming net a18 and the defoaming net b22 are restricted by the fixed frame 19. When the air bag 20 provides an upward buoyancy force, the fixed frame 19, the defoaming net a18, and the defoaming net b22 can be driven to float synchronously. At the same time, the maximum upward floating position of the fixed frame 19 is restricted by the limiting block 17 to prevent the situation where the fixed frames 19 on the left and right sides cannot completely cover the liquid surface.
[0034] As Figure 5 shown, the fixed frame 19, the defoaming net a18, and the defoaming net b22 are all made of hollow plastic materials, and hydrogen is filled inside multiple air bags 20.
[0035] The fixed frame 19, the defoaming net a18, and the defoaming net b22 made of hollow plastic can reduce their own weights when receiving the upward buoyancy force provided by the hydrogen-filled air bag 20, so that the air bag 20 can stably lift the fixed frame 19, the defoaming net a18, and the defoaming net b22 to float.
[0036] As Figure 1 and Figure 2 shown, one end of each of multiple dissolved air release heads 8 is fixedly connected to a dissolved air pipeline 11, one end of each of multiple dissolved air pipelines 11 is fixedly connected to a dissolved air inlet box pipeline 9, and an intake main pipeline 1 is fixedly connected between multiple dissolved air inlet box pipelines 9 to guide gas to the dissolved air release heads 8. Intake valves 5 are arranged on the left sides of multiple finished medicine pumps 4 to guide the gas in the intake main pipeline 1 into the finished medicine pumps 4 to complete the external delivery of the medicine.
[0037] Compressed gas is transported through the intake main pipeline 1 and is transported to the dissolved air release heads 8 through the dissolved air inlet box pipelines 9 and the dissolved air pipelines 11 to achieve the effect of continuous gas transportation and aeration. By opening and closing the intake valve 5, compressed air can be transported through the intake main pipeline 1 into the finished medicine pumps 4 to complete the external delivery of the medicine.
[0038] As Figure 1 and Figure 2As shown in the figure, the outer walls of the right ends of multiple finished medicine pumps 4 are all provided with liquid outlet pipelines a2. The other ends of the multiple liquid outlet pipelines a2 are fixedly connected with liquid outlet pipelines b3 respectively to convey the finished medicine to the device to be cleaned outside. The outer walls of the fronts of the multiple dispensing boxes 10 are respectively provided with a plurality of air vent a12 and air vent b16 near the lower left corner and the right end outer wall to discharge the remaining medicine outward. The sizes of the multiple air vent a12 and air vent b16 are the same.
[0039] Through the liquid outlet pipeline a2 and the liquid outlet pipeline b3, the finished medicine can be externally conveyed to the corresponding device to be cleaned under the push of the finished medicine pump 4, and the medicine that has not been completely used can be discharged outward through the air vent a12 and the air vent b16.
[0040] As Figure 1 、 Figure 2 and Figure 3 shown in the figure, through holes penetrating left and right are respectively opened near the upper sides inside the left end outer walls of the multiple box partitions 13 to guide the medicine in the right dispensing chamber to the finished product chamber. Aeration pumps connected to the dissolved air release heads 8 are respectively arranged on the lower inner walls of the multiple dispensing boxes 10 near the left and right sides. A plurality of casters 23 are equidistantly fixedly connected to the lower outer walls of the multiple bases 15. Drainage pipelines 6 are fixedly connected between the multiple air inlet valves 5 and the dispensing boxes 10.
[0041] When the medicine in the dispensing chamber reaches one side of the through hole opened on the box partition 13, the medicine can overflow into the left finished product chamber. The compressed air discharged from the dissolved air release head 8 diffuses outward through the aeration pump. The whole can be moved synchronously through the plurality of casters 23. The medicine in the dispensing box 10 can be guided into the finished medicine pump 4 through the drainage pipeline 6.
[0042] The implementation principle of this embodiment is as follows: During operation, the stock solution or water is transported through the liquid inlet pipeline 14 to the chemical dosing bin on the right side of the chemical dosing box 10. After the water level reaches a certain height, the on-site operator adds appropriate chemicals according to the actual working conditions by opening the folding cover plate 7. After adding the chemicals, compressed air is input into the interior of the chemical dosing box 10 through the dissolved air release head 8 to form an aeration function, which accelerates the dissolution and preparation efficiency of the chemicals. As the chemicals and water are continuously added, when the chemicals prepared in the chemical dosing chamber inside the chemical dosing box 10 reach the height of the opening of the box partition 13, they overflow into the finished product bin on the left side of the chemical dosing box 10. The dissolved air release head 8 can also perform aeration operation in the finished product bin to prevent the finished chemicals in the finished product bin from solidifying or precipitating before being discharged from the box. The chemicals in the finished product bin are transported outward through the finished product chemical pump 4 to the device to be cleaned for cleaning. When mixing the chemicals in the chemical dosing box 10, when the gas discharged from the dissolved air release head 8 drives the chemical particle powder to float, the foam and bubbles floating on the liquid surface can be eliminated through the defoaming net a18 and the defoaming net b22, and the defoaming net a18 and the defoaming net b22 are lifted by the airbag 20 to move synchronously with the liquid surface height for defoaming operation.
[0043] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient chemical cleaning device, including a base (15) and a plurality of medicine dispensing boxes (10) installed on the base (15); A finished medicine pump (4) is provided at the rear side of each of the plurality of medicine dispensing boxes (10); An inlet liquid pipeline (14) is provided between the front outer walls of the plurality of medicine dispensing boxes (10) to convey liquid into the medicine dispensing boxes (10); Folding covers (7) are drivingly connected to the upper outer walls of the plurality of medicine dispensing boxes (10) to add the required agents into the medicine dispensing boxes (10). A plurality of dissolved gas release heads (8) are equidistantly arranged on the lower outer walls of the plurality of medicine dispensing boxes (10) to release gas into the medicine dispensing boxes (10). A box partition (13) is fixedly connected inside each of the plurality of medicine dispensing boxes (10) to separate a medicine dispensing chamber and a finished product chamber; It is characterized in that: Air bags (20) are provided inside the plurality of medicine dispensing boxes (10) and are respectively close to the left and right sides. An antifoaming net b (22) is arranged close to the upper side between the two air bags (20). An antifoaming net a (18) is arranged above the antifoaming net b (22) to eliminate bubbles and foam on the liquid surface in the medicine dispensing box (10).
2. An efficient chemical cleaning device according to claim 1, characterized in that: Fixing shells (21) are sleeved outside the plurality of air bags (20) to cover the air bags (20). A fixing frame (19) is fixedly connected between the upper outer walls of the two fixing shells (21) to limit the positions of the antifoaming net a (18) and the antifoaming net b (22).
3. An efficient chemical cleaning device according to claim 1, characterized in that: Limit blocks (17) are fixedly connected to the left and right inner walls of the plurality of medicine dispensing boxes (10) and the left and right outer walls of the box partition (13) close to the upper side to limit the maximum upward floating distance of the fixing frame (19). The mesh density of the antifoaming net a (18) is smaller than the mesh density of the antifoaming net b (22).
4. An efficient chemical cleaning device according to claim 2, characterized in that: The fixing frame (19), the antifoaming net a (18) and the antifoaming net b (22) are all made of hollow plastic materials. Hydrogen is filled inside each of the plurality of air bags (20).
5. An efficient chemical cleaning device according to claim 1, wherein: One end of each of the plurality of dissolved gas release heads (8) is fixedly connected to a dissolved gas pipeline (11). One end of each of the plurality of dissolved gas pipelines (11) is fixedly connected to a dissolved gas inlet box pipeline (9).
6. The highly efficient chemical cleaning device according to claim 5, characterized in that: An intake main pipeline (1) is fixedly connected between the plurality of dissolved gas inlet box pipelines (9) to guide gas into the dissolved gas release heads (8). An intake valve (5) is provided on the left side of each of the plurality of finished medicine pumps (4) to guide the gas in the intake main pipeline (1) into the finished medicine pumps (4) to complete the external delivery of the medicine.
7. An efficient chemical cleaning device according to claim 1, characterized in that: An outlet liquid pipeline a (2) is provided on the right outer wall of each of the plurality of finished medicine pumps (4). The other ends of the plurality of outlet liquid pipelines a (2) are all fixedly connected to an outlet liquid pipeline b (3) to convey the finished medicine to the device to be cleaned outside.
8. An efficient chemical cleaning device according to claim 1, characterized in that: A plurality of emptying ports a (12) and emptying ports b (16) are respectively provided on the front outer wall near the lower left corner and the right outer wall of the plurality of medicine dispensing boxes (10) to discharge the remaining medicine outward. The sizes of the plurality of emptying ports a (12) and the emptying ports b (16) are the same.
9. An efficient chemical cleaning apparatus according to claim 1, characterized in that: Inner sides near the upper ends of the outer walls of the left ends of multiple box partitions (13) are each provided with a through opening penetrating left and right to guide the medicament in the right dosing bin to the finished product bin. Inner walls near the left and right sides respectively at the lower ends of multiple dosing boxes (10) are each provided with an aeration pump connected to a dissolved air release head (8).
10. An efficient chemical cleaning device according to claim 6, characterized in that: Outer walls at the lower ends of multiple bases (15) are equidistantly and fixedly connected with a plurality of casters (23). Drainage pipelines (6) are fixedly connected between multiple intake valves (5) and dosing boxes (10).