Crankshaft machining clamping device with rotating function
The rotating curve shaft processing fixture addresses surface damage and dust issues by providing secure clamping and filtration, enhancing worker safety and health.
Patent Information
- Application Number
- CN202422328878.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Clamping during existing crankshaft processing will cause hard damage to the crankshaft surface and produce a large amount of metal dust to affect health.
A clamping device for crankshaft processing with rotation function was designed, and flexible clamping was achieved using fixed plates, motors, connecting shafts, bidirectional threaded rods, clamping plates and other structures. It was equipped with dust removal components including fans, dust filter plates, electric push rods, brush plates and other structures to realize dust filtration and cleaning.
It achieves damage-free clamping and effectively prevents dust from scattering, protects crankshaft surface integrity and improves working environment sanitation.
Smart Images

Figure CN223098599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crankshafts, in particular to a clamping device for crankshaft processing with a rotating function. Background Technique
[0002] The crankshaft is the most important component in the engine. It bears the force transmitted by the connecting rod, converts it into torque and outputs it through the crankshaft to drive other accessories on the engine to work. The crankshaft is jointly affected by the centrifugal force of the rotating mass, the periodically changing gas inertia force and the reciprocating inertia force, so that the crankshaft bears the action of bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and stiffness, and the journal surface needs to be wear-resistant, work evenly and have good balance.
[0003] However, during the process of crankshaft processing, the crankshaft needs to be clamped. In the prior art, the crankshaft is clamped by a sleeve or a chuck. In order to achieve the purpose of firm clamping, a large pre-tightening clamping force is often required for the crankshaft. At the same time, the surface of the crankshaft will be hard damaged during the clamping process, and a large amount of dust will be generated during processing. These metal dusts will not only affect the physical health of the staff. Therefore, a clamping device for crankshaft processing with a rotating function is provided to solve the problems raised in the above background technique. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a clamping device for crankshaft processing with a rotating function, aiming to solve the problems that the surface of the crankshaft will be hard damaged during the clamping process in the prior art, and a large amount of dust will be generated during processing, and these metal dusts will not only affect the physical health of the staff.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A clamping device for crankshaft processing with a rotating function includes a box body. Fixed plates are arranged on both sides of the upper part of the box body. The left fixed plate is fixed on the left part of the box body. A motor is fixedly installed on the left part of the left fixed plate. The output end of the motor is fixedly connected with a rotating shaft. The left part of the right fixed plate is rotatably connected with a connecting shaft. Fixed seats are fixedly connected to the inner sides of the rotating shaft and the connecting shaft. A bidirectional threaded rod is rotatably connected inside the fixed seat. A rotating block is fixedly connected to the left part of the bidirectional threaded rod. Threaded blocks are threadedly connected to both sides of the outside of the bidirectional threaded rod. An installation seat is fixedly connected to the front part of the threaded block. An installation groove is opened inside the installation seat. An installation plate is arranged inside the installation seat. A clamping plate is fixedly connected to the inner side of the installation plate. A sliding block is fixedly connected to the lower part of the right fixed plate. A slide rail is fixedly arranged on the upper right side of the box body. A cylinder is fixedly installed on the right side of the box body. The telescopic end of the cylinder is fixedly connected to the right part of the right fixed plate. A dust removal component is arranged inside the box body.
[0007] Further, the dust removal assembly includes a fan, the fan is fixedly installed on the lower side inside the box body, a dust filter plate is fixedly arranged above the fan, a perforated plate is arranged on the upper side inside the box body, two electric push rods are fixedly installed on both sides inside the box body, the telescopic ends of the electric push rods are fixedly connected with sliding plates, the upper and lower sides of the sliding plates are fixedly connected with sliding blocks, sliding grooves are formed on both sides inside the box body, and a brush plate is fixedly connected to the inner side of the sliding plate.
[0008] Further, a rubber pad is arranged inside the clamping plate, insertion strips are fixedly connected to the outside of the rubber pad, and insertion slots are formed inside the clamping plate.
[0009] Further, the mounting plate is slidably connected inside the mounting groove.
[0010] Further, the insertion strips are slidably connected inside the insertion slots.
[0011] Further, the sliding blocks are slidably connected inside the sliding grooves.
[0012] Further, a controller is fixedly connected to the right side of the front of the box body, and a box door is hinged to the front of the box body.
[0013] Further, a base is fixedly connected to the lower part of the box body.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation between structures such as the fixing plate, the motor, the connecting shaft, the rotating block, the mounting groove, the second motor, the clamping plate and the sliding block, by rotating the rotating block, the rotating block drives the bidirectional threaded rod to rotate, the bidirectional threaded rod drives the threaded block to move, and the threaded block drives the clamping plate to clamp the crankshaft. By pulling the clamping plate, the mounting plate is disengaged from the inside of the mounting groove, and the clamping plate can be disassembled. By starting the cylinder, the cylinder drives the right fixing plate to move, and at the same time the sliding block slides outside the slide rail, and different lengths of crankshafts can be clamped. When it is necessary to clamp the crankshaft at different angles, the motor is started through the controller, the motor drives the rotating shaft to rotate, thereby driving the fixed seat to rotate, and through the cooperation of the connecting shaft, the crankshaft can be driven to rotate.
[0016] 2. In the utility model, through the cooperation between structures such as the fan, the perforated plate, the dust filter plate, the electric push rod, the sliding plate, the sliding groove, the sliding plate and the brush plate, by turning on the fan, the dust generated by processing enters the inner cavity of the box body through the perforated plate, the dust filter plate filters the dust, and then the electric push rod is turned on. The electric push rod drives the sliding plate to move, thereby driving the brush plate to reciprocate left and right. The movement of the brush plate cleans the top of the dust filter plate to prevent the dust from blocking the dust filter plate. Through continuous filtration of the dust by the dust filter plate, the dust is prevented from flying around. Description of the Drawings
[0017] Figure 1 A perspective view of a clamping device for crankshaft machining with a rotation function proposed by the present utility model;
[0018] Figure 2 A schematic diagram of the internal structure of the fixed seat of a clamping device for crankshaft machining with a rotation function proposed by the present utility model;
[0019] Figure 3 A top view of a clamping device for crankshaft machining with a rotation function proposed by the present utility model;
[0020] Figure 4 A schematic diagram of the internal structure of the box body of a clamping device for crankshaft machining with a rotation function proposed by the present utility model.
[0021] Legend description:
[0022] 1. Motor; 2. Fixed plate; 3. Mesh plate; 4. Cylinder; 5. Fixed seat; 6. Slide rail; 7. Controller; 8. Box door; 9. Base; 10. Box body; 11. Rotating block; 12. Bidirectional threaded rod; 13. Threaded block; 14. Installation groove; 15. Installation plate; 16. Clamping plate; 17. Insert bar; 18. Insert slot; 19. Rubber pad; 20. Sliding block; 21. Dust filter plate; 22. Fan; 23. Electric push rod; 24. Slide plate; 25. Slide block; 26. Slide groove; 27. Brush plate; 28. Rotating shaft; 29. Connecting shaft; 30. Mounting seat. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Refer to Figure 1 , Figure 2 and Figure 3 For an embodiment provided by the present utility model:
[0025] A clamping device for crankshaft machining with a rotating function, comprising a box body 10. On both sides of the upper part of the box body 10, fixing plates 2 are provided. The left fixing plate 2 is fixed to the left part of the box body 10. A motor 1 is fixedly installed on the left part of the left fixing plate 2. The output end of the motor 1 is fixedly connected to a rotating shaft 28. The left part of the right fixing plate 2 is rotatably connected to a connecting shaft 29. Inside the rotating shaft 28 and the connecting shaft 29, a fixing seat 5 is fixedly connected. Inside the fixing seat 5, a bidirectional threaded rod 12 is rotatably connected. The left part of the bidirectional threaded rod 12 is fixedly connected to a rotating block 11. On both sides of the outside of the bidirectional threaded rod 12, threaded blocks 13 are threadedly connected. The front part of the threaded block 13 is fixedly connected to a mounting seat 30. Inside the mounting seat 30, a mounting groove 14 is provided. Inside the mounting seat 30, a mounting plate 15 is provided. The inner side of the mounting plate 15 is fixedly connected to a clamping plate 16. The lower part of the right fixing plate 2 is fixedly connected to a sliding block 20. On the upper right side of the box body 10, a slide rail 6 is fixedly provided. On the right side of the box body 10, a cylinder 4 is fixedly installed. The telescopic end of the cylinder 4 is fixedly connected to the right part of the right fixing plate 2. Inside the box body 10, a dust removal component is provided;
[0026] By rotating the rotating block 11, the rotating block 11 drives the bidirectional threaded rod 12 to rotate. The bidirectional threaded rod 12 drives the threaded block 13 to move. The threaded block 13 drives the clamping plate 16 to clamp the crankshaft. By pulling the clamping plate 16, the mounting plate 15 is disengaged from the inside of the mounting groove 14, and the clamping plate 16 can be disassembled. By starting the cylinder 4, the cylinder 4 drives the right fixing plate 2 to move. At the same time, the sliding block 20 slides outside the slide rail 6 for limiting, and different lengths of crankshafts can be clamped. When it is necessary to clamp the crankshaft at different angles, the motor 1 is started by the controller 7. The output end of the motor 1 drives the rotating shaft 28 to rotate, thereby driving the fixing seat 5 to rotate. Through the cooperation of the connecting shaft 29, the crankshaft can be driven to rotate.
[0027] Referring to Figure 1 and Figure 4 and, the dust removal component includes a blower 22. The blower 22 is fixedly installed on the lower side inside the box body 10. The upper part of the blower 22 is fixedly provided with a dust filtering plate 21. On the upper side inside the box body 10, a mesh plate 3 is provided. On both sides inside the box body 10, two electric push rods 23 are fixedly installed. The telescopic ends of the electric push rods 23 are fixedly connected to a slide plate 24. On the upper and lower sides of the slide plate 24, sliding blocks 25 are fixedly connected. On both sides inside the box body 10, sliding grooves 26 are provided. The inner side of the slide plate 24 is fixedly connected to a brush plate 27;
[0028] By turning on the blower 22, the dust generated during processing enters the inner cavity of the box body 10 through the mesh plate 3. The dust filtering plate 21 filters the dust. Subsequently, the electric push rod 23 is turned on. The electric push rod 23 drives the sliding plate 24 to move. At the same time, the slider 25 slides and is limited inside the sliding groove 26, thereby driving the brush plate 27 to reciprocate left and right. The movement of the brush plate 27 cleans the top of the dust filtering plate 21 to prevent the dust from blocking the dust filtering plate 21. Through continuous filtering of the dust by the dust filtering plate 21, the dust is prevented from flying around.
[0029] Referring to Figure 1 , Figure 2 and Figure 3 , a rubber pad 19 is arranged inside the clamping plate 16. An insertion strip 17 is fixedly connected to the outside of the rubber pad 19. A slot 18 is opened inside the clamping plate 16. The mounting plate 15 is slidably connected inside the mounting groove 14. The insertion strip 17 is slidably connected inside the slot 18. The slider 25 is slidably connected inside the sliding groove 26. A box door 8 is hinged to the front of the box body 10. A base 9 is fixedly connected to the lower part of the box body 10;
[0030] By inserting the insertion strip 17 into the slot 18, the rubber pad 19 can be placed inside the clamping plate 16. By sliding the mounting plate 15 inside the mounting groove 14, the clamping plate 16 can be disassembled. By sliding the insertion strip 17 inside the slot 18, the rubber pad 19 can be placed inside the clamping plate 16. By sliding the slider 25 inside the sliding groove 26, the sliding plate 24 can be limited. By providing the box door 8, the components inside the box body 10 can be detected. By providing the base 9, the device is supported.
[0031] Working principle: When using this device, by rotating the rotating block 11, the rotating block 11 drives the bidirectional threaded rod 12 to rotate. The bidirectional threaded rod 12 drives the threaded block 13 to move. The threaded block 13 drives the clamping plate 16 to clamp the crankshaft. By pulling the clamping plate 16, the mounting plate 15 is disengaged from the inside of the mounting groove 14, and the clamping plate 16 can be disassembled. By starting the cylinder 4, the cylinder 4 drives the right fixing plate 2 to move. At the same time, the sliding block 20 slides and is limited outside the slide rail 6, and different lengths of crankshafts can be clamped. When it is necessary to clamp the crankshaft at different angles, the motor 1 is started by the controller 7. The motor 1 drives the rotating shaft 28 to rotate, thereby driving the fixed seat 5 to rotate. Through the cooperation of the connecting shaft 29, the crankshaft can be driven to rotate. When processing, the blower 22 is turned on. The dust generated during processing enters the inner cavity of the box body 10 through the mesh plate 3. The dust filtering plate 21 filters the dust. Subsequently, the electric push rod 23 is turned on. The electric push rod 23 drives the sliding plate 24 to move. At the same time, the slider 25 slides and is limited inside the sliding groove 26, thereby driving the brush plate 27 to reciprocate left and right. The movement of the brush plate 27 cleans the top of the dust filtering plate 21 to prevent the dust from blocking the dust filtering plate 21. Through continuous filtering of the dust by the dust filtering plate 21, the dust is prevented from flying around.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A clamping device for crankshaft machining with a rotating function, comprising a box body (10), characterized in that: On both sides of the upper part of the box body (10), fixing plates (2) are provided. The left fixing plate (2) is fixed to the left part of the box body (10). On the left part of the left fixing plate (2), a motor (1) is fixedly installed. The output end of the motor (1) is fixedly connected to a rotating shaft (28). The left part of the right fixing plate (2) is rotatably connected to a connecting shaft (29). Inside the rotating shaft (28) and the connecting shaft (29), a fixing seat (5) is fixedly connected. Inside the fixing seat (5), a bidirectional threaded rod (12) is rotatably connected. On the left part of the bidirectional threaded rod (12), a rotating block (11) is fixedly connected. On both sides of the outside of the bidirectional threaded rod (12), threaded blocks (13) are threadedly connected. In front of the threaded block (13), a mounting seat (30) is fixedly connected. Inside the mounting seat (30), a mounting groove (14) is provided. Inside the mounting seat (30), a mounting plate (15) is provided. Inside the mounting plate (15), a clamping plate (16) is fixedly connected. On the lower part of the right fixing plate (2), a sliding block (20) is fixedly connected. On the upper right side of the box body (10), a slide rail (6) is fixedly provided. On the right side of the box body (10), a cylinder (4) is fixedly installed. The telescopic end of the cylinder (4) is fixedly connected to the right part of the right fixing plate (2). Inside the box body (10), a dust removal component is provided.
2. The clamping device for crankshaft machining with a rotating function according to claim 1, characterized in that: The dust removal component includes a blower (22). The blower (22) is fixedly installed on the lower side inside the box body (10). On the upper part of the blower (22), a dust filtering plate (21) is fixedly provided. On the upper side inside the box body (10), a perforated plate (3) is provided. On both sides inside the box body (10), two electric push rods (23) are fixedly installed. The telescopic ends of the electric push rods (23) are fixedly connected to a slide plate (24). On the upper and lower sides of the slide plate (24), sliding blocks (25) are fixedly connected. On both sides inside the box body (10), sliding grooves (26) are provided. Inside the slide plate (24), a brush plate (27) is fixedly connected.
3. The clamping device for crankshaft machining with a rotating function according to claim 1, characterized in that: Inside the clamping plate (16), a rubber pad (19) is provided. On the outside of the rubber pad (19), inserting strips (17) are fixedly connected. Inside the clamping plate (16), inserting slots (18) are provided.
4. The clamping device for crankshaft machining with a rotating function according to claim 1, characterized in that: The mounting plate (15) is slidably connected inside the mounting groove (14).
5. The clamping device for crankshaft machining with a rotating function according to claim 3, characterized in that: The inserting strip (17) is slidably connected inside the inserting slot (18).
6. The clamping device for crankshaft machining with a rotating function according to claim 2, characterized in that: The sliding block (25) is slidably connected inside the sliding groove (26).
7. A clamping device for crankshaft machining with a rotating function according to claim 1, characterized in that: On the front right side of the box body (10), a controller (7) is fixedly connected. On the front of the box body (10), a box door (8) is hinged.
8. The clamping device for crankshaft machining with a rotation function according to claim 1, characterized in that: On the lower part of the box body (10), a base (9) is fixedly connected.