Carpet transfer printing platform based on strip-shaped limiting plates

The georgette carpet printing platform addresses the issue of varying roll thickness by using spring-loaded guide plates and adjustable limit boards to maintain consistent rolling and pattern alignment, enhancing efficiency and quality.

CN223100225UActive Publication Date: 2025-07-15ZHENGZHOU MEIJIN HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202422168913.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-15
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the existing carpet transfer platform based on strip-shaped limit plates, the limit rod cannot be adjusted as the winding thickness changes, resulting in overloading of the winding mechanism or stop winding, reducing the transfer efficiency.

Method used

The matching design of spring, extrusion plate and guide plate is adopted to adjust the extrusion plate with the change of the rolling thickness. The limit plate is driven to fit the edge of the carpet through the electric telescopic rod, and combined with the thermal transfer and air-drying mechanism to ensure that the carpet is tight and has an accurate position.

Benefits of technology

It improves carpet transfer efficiency, prevents carpet from loosening and offsetting, ensures the accuracy of printing positions and pattern clarity, and improves equipment adaptability and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpet processing, and discloses a carpet transfer printing platform based on a strip-shaped limiting plate, which comprises a base, supporting columns are fixedly mounted on two sides of the base, two groups of guide grooves are formed in opposite surfaces of the two groups of supporting columns, springs are fixedly connected to the inner walls of the two groups of guide grooves, and the strip-shaped limiting plate is arranged on the base. The tail ends of the springs are fixedly connected with guide plates, the front ends of the guide plates are slidably connected to the inner walls of the guide grooves, extrusion plates are fixedly connected to one sides of the guide plates, the opposite faces of the upper extrusion plate and the lower extrusion plate are in a parallel inclined plane shape, and a driving motor is fixedly installed on one side of one of the two supporting columns. According to the utility model, the spring, the extrusion plate and the guide plate are matched for use, so that the extrusion plate can limit a carpet while adapting to the rolling thickness, the carpet is ensured to be compact and orderly after being rolled, the risk of overload or shutdown of equipment is effectively avoided, and the transfer printing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet processing, in particular to a carpet transfer printing platform based on strip-shaped limiting plates. Background Technique

[0002] Carpet transfer printing uses thermal transfer technology to print a pre-designed pattern on a printing film, and then transfers the pattern on the printing film to the carpet base fabric by means of thermal compression, so as to achieve the printing effect of the carpet. Therefore, an existing carpet transfer printing platform based on strip-shaped limiting plates has been continuously innovated and developed. It can be seen that the existing carpet transfer printing platform based on strip-shaped limiting plates basically meets people's needs, but there are still some problems.

[0003] For example, the patent document with the publication number of CN212655212U discloses a material receiving device for a thermal transfer printing machine for carpet processing, "including a material receiving base, both ends of the top surface of the material receiving base are fixedly connected with support columns. There is an inner cavity in the support column on the left side, and there are two limiting grooves and an insertion groove on the support column on the right side. A motor is fixedly installed on the left wall of the support column, and the output end of the motor rotates through the support column and is fixedly connected with a material receiving shaft. A bearing is fixedly installed in the insertion groove, and the right end of the material receiving shaft is fixedly connected with an insertion rod, and the insertion rod is slidably clamped in the bearing. Through the unloading mechanism of the present utility model, under the action of the push rod motor, the insertion rod disengages from the bearing. After disengagement, the movement of the motor is stopped, and the wound carpet is unloaded from the right end of the material receiving shaft. The operation is very convenient, reducing the working intensity of the workers. The material receiving limiting rod has a limiting effect on the carpet during the winding process, preventing the carpet from being too loose during the winding process".

[0004] However, in actual use, the position of the material receiving limiting rod of the above device cannot be adjusted according to the winding thickness. As the winding thickness increases, the winding roller needs to overcome greater resistance to continue winding, resulting in the overload of the winding mechanism or even the stop of winding, thereby reducing the transfer printing efficiency. Therefore, a carpet transfer printing platform based on strip-shaped limiting plates is needed to solve the above problems. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a carpet transfer printing platform based on strip-shaped limiting plates to solve the problem that the limiting rod cannot be adjusted according to the change of the winding thickness proposed in the above background technique.

[0006] To achieve the above purpose, the present utility model provides the following technical solutions, and discloses a carpet transfer printing platform based on strip-shaped limiting plates.

[0007] It includes a base. On both sides of the base, support columns are fixedly installed. On the facing surfaces of the two groups of support columns, two groups of guide grooves are provided. On the inner walls of the two groups of guide grooves, springs are fixedly connected. The tail ends of the springs are fixedly connected with guide plates, and the front ends of the guide plates are slidably connected to the inner walls of the guide grooves. The tail ends of the guide plates are fixedly connected with pressing plates, and the facing surfaces of the upper and lower two pressing plates are in a parallel inclined plane shape. On one side of one of the two groups of support columns, a driving motor is fixedly installed. The output end of the driving motor is fixedly connected with a first winding gear. The top of the first winding gear is rotatably connected with a second winding gear. On the facing surfaces of the two groups of support columns, a winding roller is rotatably connected, and the front end of the winding roller is fixedly connected to one side of the second winding gear.

[0008] As a preferred technical solution of the present utility model, on the front surface of one of the two groups of support columns close to the second winding gear, a placing opening is provided, and the front end of the winding roller is rotatably connected to the inner wall of the placing opening. On one side of the two groups of support columns far from the second winding gear, a placing groove adapted to the placing opening is provided, and the tail end of the winding roller is rotatably connected to the inner wall of the placing groove.

[0009] As a preferred technical solution of the present utility model, in the middle of the top of the base, a sliding groove is provided, and two sliders are slidably connected to the inner wall of the sliding groove.

[0010] As a preferred technical solution of the present utility model, on the tops of the two sliders, limiting plates are fixedly installed, and the bottoms of the limiting plates are slidably connected to the top of the base.

[0011] As a preferred technical solution of the present utility model, on both sides of the base, baffle plates are fixedly installed. On the facing surfaces of the two baffle plates, electric telescopic rods are fixedly installed, and the front ends of the electric telescopic rods are fixedly connected to one side of the slider.

[0012] As a preferred technical solution of the present utility model, on the facing surfaces of the two baffle plates, a heat transfer printing mechanism is fixedly installed, and on one side of each of the two limiting plates, a hole adapted to the heat transfer printing mechanism is provided.

[0013] As a preferred technical solution of the present utility model, on the top of the front end of the base, multiple air drying mechanisms are fixedly installed, and on the four weeks of the bottom of the base, foot columns are fixedly installed.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. By the combined use of the spring, the pressing plate and the guide plate in the present utility model, while the pressing plate adapts to the winding thickness, it limits the carpet, which not only ensures that the carpet is tightly and orderly wound after winding, but also effectively avoids the risks of equipment overload or shutdown, thereby improving the transfer printing efficiency.

[0016] 2. By controlling the energization of two sets of electric telescopic rods, the utility model enables the slider to slide along the inner wall of the chute and drives the limiting plates to move towards each other until they are close to the edge of the carpet, thereby achieving the purpose of limiting the carpet, preventing the carpet from shifting during the transfer process, and ensuring the accuracy of the printing position and the clarity of the pattern. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structure diagram of the utility model;

[0018] Figure 2 is a structural cross-sectional view of the side of the utility model;

[0019] Figure 3 is a three-dimensional structure diagram of the base of the utility model;

[0020] Figure 4 is a structural distribution diagram of the baffle of the utility model;

[0021] Figure 5 is a structural distribution diagram of the extrusion plate of the utility model.

[0022] In the figure: 1. Base; 2. Support column; 3. Guide groove; 4. Spring; 5. Guide plate; 6. Extrusion plate; 7. Driving motor; 8. First winding gear; 9. Second winding gear; 10. Winding roller; 11. Resting opening; 12. Resting groove; 13. Chute; 14. Slider; 15. Limiting plate; 16. Baffle; 17. Electric telescopic rod; 18. Thermal transfer mechanism; 19. Air drying mechanism; 20. Foot column. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0024] Please refer to Figure 1 , Figure 2 and Figure 5, A carpet transfer printing platform based on a strip-shaped limiting plate: comprises a base 1, characterized in that: support columns 2 are fixedly installed on both sides of the base 1, two groups of guide grooves 3 are opened on the facing surfaces of the two groups of support columns 2, the inner walls of the two groups of guide grooves 3 are fixedly connected with springs 4, the tail end of the spring 4 is fixedly connected with a guide plate 5, and the front end of the guide plate 5 is slidably connected to the inner wall of the guide groove 3, the tail end of the guide plate 5 is fixedly connected with an extrusion plate 6, and the facing surfaces of the upper and lower groups of extrusion plates 6 are parallel inclined planes, a driving motor 7 is fixedly installed on one side of one of the two groups of support columns 2, the output end of the driving motor 7 is fixedly connected with a first winding gear 8, the top of the first winding gear 8 is rotatably connected with a second winding gear 9, the facing surfaces of the two groups of support columns 2 are rotatably connected with a winding roller 10, and the front end of the winding roller 10 is fixedly connected to one side of the second winding gear 9;

[0025] The front end of the transferred carpet is passed through between the two groups of extrusion plates 6 and manually wound on the winding roller 10, and the driving motor 7 is energized so that its output end drives the first winding gear 8 to rotate, and the first winding gear 8 and the second winding gear 9 are meshed with each other, so that the first winding gear 8 drives the second winding gear 9 to rotate, and the second winding gear 9 is fixedly connected to the winding roller 10, so that the second winding gear 9 drives the winding roller 10 to rotate synchronously, and then the transferred carpet is automatically wound on the winding roller 10. As the thickness of the winding increases, the carpet supports the two groups of extrusion plates 6. The extrusion plate 6 drives the guide plate 5 to slide along the track of the guide groove 3 and squeezes the spring 4. Under the reaction force of the spring 4, the carpet is squeezed and limited to prevent the carpet from being too loose during the winding process, ensuring that the rolled carpet is more compact and orderly. The inclined surfaces of the upper and lower groups of extrusion plates 6 are parallel to each other, making the winding smoother. Under the setting of the spring 4, the positions of the two groups of extrusion plates 6 can be adjusted as the winding thickness changes, thereby ensuring that the winding mechanism can adapt to the winding requirements of carpets of different thicknesses and lengths, thereby improving the adaptability and flexibility of the equipment.

[0026] See also Figures 2 to 4, A carpet transfer platform based on strip-shaped limiting plates: A placing opening 11 is formed in the front of one group of the two support columns 2 close to the second winding gear 9, and the front end of the winding roller 10 is rotatably connected to the inner wall of the placing opening 11. A placing groove 12 adapted to the placing opening 11 is formed in one side of the two support columns 2 far from the second winding gear 9, and the tail end of the winding roller 10 is rotatably connected to the inner wall of the placing groove 12. A sliding groove 13 is formed in the middle of the top of the base 1, and two sliding blocks 14 are slidably connected to the inner wall of the sliding groove 13. Limiting plates 15 are fixedly installed on the tops of the two sliding blocks 14, and the bottoms of the limiting plates 15 are slidably connected to the top of the base 1. Baffles 16 are fixedly installed on both sides of the base 1, and electric telescopic rods 17 are fixedly installed on the facing surfaces of the two baffles 16, and the front ends of the electric telescopic rods 17 are fixedly connected to one side of the sliding blocks 14;

[0027] Place the carpet on the base 1, control the two electric telescopic rods 17 to be energized, extend their front ends, and drive the sliding blocks 14 to slide in the sliding groove 13. The sliding blocks 14 and the limiting plates 15 are fixedly connected, so that the two sliding blocks 14 drive the two limiting plates 15 to move towards each other on the top of the base 1 until one side of the two limiting plates 15 abuts against the edge of the carpet, thereby achieving the purpose of limiting the carpet and preventing the carpet from shifting during the transfer process, so as to ensure the accuracy of the printing position and the clarity of the pattern. The inner diameter widths of the placing opening 11 and the placing groove 12 are adapted to the diameters of the thin shafts at both ends of the winding roller 10, so that after the winding is completed, the winding roller 10 is lifted and moved along the trajectories of the placing groove 12 and the placing opening 11, and the thin shafts at both ends thereof are separated from the openings of the placing opening 11 and the placing groove 12 from the support columns 2, so as to remove the winding roller 10, facilitating the unloading of the wound carpet.

[0028] Please refer to Figures 1 to 3 , A carpet transfer platform based on strip-shaped limiting plates: A thermal transfer mechanism 18 is fixedly installed on the facing surfaces of the two baffles 16, and holes adapted to the thermal transfer mechanism 18 are formed in one side of the two limiting plates 15. A plurality of air drying mechanisms 19 are fixedly installed on the top of the front end of the base 1. Foot columns 20 are fixedly installed around the bottom of the base 1;

[0029] Align the front end of the carpet and the transfer paper and place them into the thermal transfer mechanism 18, start the thermal transfer mechanism 18 to operate, so that it prints the carpet. The carpet after being transferred by the thermal transfer mechanism 18 passes above the air drying mechanism 19, is dried in time and then wound around the winding roller 10, which helps to fix the dyes and pigments, maintain the color fastness and durability of the carpet pattern, and thus improve the finished product quality of the carpet.

[0030] Working principle: by placing the carpet on the base 1, controlling the two sets of electric telescopic rods 17 to be energized, so that they drive the two sets of sliders 14 to slide towards each other, and then drive the two sets of limit plates 15 to close to the edge of the carpet, so as to achieve the purpose of limiting the carpet and prevent the carpet from shifting during the transfer process. Align the front end of the carpet with the transfer paper and put it into the thermal transfer mechanism 18 synchronously. Start the thermal transfer mechanism 18 to print the carpet. Pull the front end of the carpet after transfer to make it pass over the top of the air-drying mechanism 19, and then manually wind it on the winding roller 10 to control the drive motor 7 is powered on, and the winding roller 10 rotates to wind up the carpet under the action of the gear transmission. As the rolled thickness increases, the carpet opens the squeezing plate 6 in the up and down directions and squeezes the spring 4, thereby ensuring that the winding mechanism can adapt to carpets of different thicknesses and lengths, and the carpet is limited and squeezed under the reaction force of the spring 4 to prevent the carpet from being too loose during the rolling process. After the rolling is completed, the two ends of the winding roller 10 are separated from the support column 2 from the opening along the trajectory of the shelf opening 11 and the shelf groove 12, so that the winding roller 10 is removed, so as to facilitate the unloading of the rolled carpet.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A carpet transfer platform based on a strip-shaped limiting plate, comprising a base (1), characterized in that: On both sides of the base (1), support columns (2) are fixedly installed. On the facing surfaces of the two groups of support columns (2), two groups of guide grooves (3) are provided. On the inner walls of the two groups of guide grooves (3), springs (4) are fixedly connected. The tail ends of the springs (4) are fixedly connected with guide plates (5), and the front ends of the guide plates (5) are slidably connected to the inner walls of the guide grooves (3). The tail ends of the guide plates (5) are fixedly connected with pressing plates (6), and the facing surfaces of the upper and lower two groups of pressing plates (6) are in a parallel inclined plane shape. On one side of one of the two groups of support columns (2), a driving motor (7) is fixedly installed. The output end of the driving motor (7) is fixedly connected with a first winding gear (8). The top of the first winding gear (8) is rotatably connected with a second winding gear (9). On the facing surfaces of the two groups of support columns (2), a winding roller (10) is rotatably connected, and the front end of the winding roller (10) is fixedly connected to one side of the second winding gear (9).

2. The carpet transfer platform based on a strip-shaped limiting plate according to claim 1, wherein: On the front surface of one of the two groups of support columns (2) close to the second winding gear (9), a placing opening (11) is provided, and the front end of the winding roller (10) is rotatably connected to the inner wall of the placing opening (11). On one side of the two groups of support columns (2) far from the second winding gear (9), a placing groove (12) adapted to the placing opening (11) is provided, and the tail end of the winding roller (10) is rotatably connected to the inner wall of the placing groove (12).

3. A carpet transfer platform based on a strip-shaped limiting plate according to claim 1, characterized in that: In the middle of the top of the base (1), a sliding groove (13) is provided. Two sliders (14) are slidably connected to the inner wall of the sliding groove (13).

4. A carpet transfer platform based on a strip-shaped limiting plate according to claim 3, characterized in that: On the tops of the two sliders (14), limit plates (15) are fixedly installed, and the bottoms of the limit plates (15) are slidably connected to the top of the base (1).

5. A carpet transfer platform based on a strip-shaped limiting plate according to claim 1, characterized in that: On both sides of the base (1), baffle plates (16) are fixedly installed. On the facing surfaces of the two groups of baffle plates (16), electric telescopic rods (17) are fixedly installed, and the front ends of the electric telescopic rods (17) are fixedly connected to one side of the sliders (14).

6. The carpet transfer platform based on a strip-shaped limiting plate according to claim 5, characterized in that: On the facing surfaces of the two groups of baffle plates (16), a heat transfer printing mechanism (18) is fixedly installed, and on one side of each of the two limit plates (15), holes adapted to the heat transfer printing mechanism (18) are provided.

7. A carpet transfer platform based on a strip-shaped limiting plate according to claim 1, characterized in that: On the top of the front end of the base (1), a plurality of air drying mechanisms (19) are fixedly installed. On the four sides of the bottom of the base (1), foot columns (20) are fixedly installed.

Citation Information

Patent Citations

  • Receiving device of heat transfer printing machine for carpet processing

    CN212655212U