Blood glucose test strip discharging and bottling device

An automated blood glucose test strip dispensing and bottling system addresses manual inefficiencies by ensuring accurate counting and consistent filling, thereby improving production efficiency and quality.

CN223101130UActive Publication Date: 2025-07-15JURUI AUTOMATION TECHNOLOGY (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202422186588.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-15
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

During the production and packaging of blood sugar test strips, manual operation leads to large counting errors and low efficiency, which cannot meet the needs of large-scale production. Long-term operation increases workers' labor intensity, affecting product quality stability.

Method used

A blood sugar test strip cutting and bottling device is designed, integrating the transfer unit, bottle body feeding line, test strip feeding line, bottle cap conveying assembly and spinning assembly to achieve fully automated operation, and using photoelectric sensor counting and automatic spinning to ensure that the number of test strips in each bottle is consistent and reduce manual intervention.

Benefits of technology

The fully automated production of blood sugar test strips has been achieved, which significantly improves production efficiency, reduces counting errors, improves product quality stability, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blood glucose test paper discharging and bottling device which comprises a transfer unit, a bottle body conveying line, a test paper conveying line, a bottle cap conveying assembly, a spinning assembly and a finished product conveying line. The transfer unit drives bottle bodies to sequentially pass through the test paper conveying line, the bottle cap conveying assembly and the spinning assembly, and full-automatic counting, discharging and bottling of the blood glucose test paper are achieved. The counter is arranged on the test paper conveying line, each piece of test paper is accurately counted through the photoelectric sensor, and it is guaranteed that the number of the test paper in the bottle is consistent. The bottle cap conveying assembly pushes bottle caps through a cap pushing air cylinder, the spinning assembly conducts bottle cap screwing through a spinning disc, the production efficiency is improved, manual intervention is reduced, and the product quality stability is guaranteed. The device has the advantages of simple structure, efficient operation and the like.
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Description

Technical Field

[0001] The utility model relates to the field of automatic packaging equipment, and particularly relates to a device for feeding and bottling blood glucose test strips. Background Art

[0002] With the continuous growth of the number of diabetes patients, blood glucose monitoring has become one of the important means for daily management of the health status of diabetes patients. In a blood glucose monitoring system, blood glucose test strips, as a core consumable, directly affect the accuracy and convenience of blood glucose testing. Therefore, the production and packaging quality of blood glucose test strips are crucial for the stability of the entire system and the user experience.

[0003] Currently, the production and packaging process of blood glucose test strips in many manufacturing enterprises still mainly rely on semi-automatic or manual operations. Especially in the feeding and bottling links, it usually depends on the manual operation of workers. This method has many deficiencies. First, it is easy to have errors in manual counting of test strips, and it is impossible to ensure that the number of test strips loaded into each bottle is exactly the same, affecting the qualified rate of products. Second, the efficiency of manual operation is low and cannot meet the needs of large-scale production. In addition, long-term manual operation may also increase the labor intensity of workers, leading to fatigue and work mistakes, further affecting production efficiency and the stability of product quality.

[0004] Based on these problems, the industry has gradually begun to explore how to improve the production and packaging efficiency of blood glucose test strips through automatic equipment. In the feeding and bottling links, automatic equipment can not only accurately count and stably bottle, but also reduce human intervention, lower the error rate, and significantly improve production efficiency. Therefore, designing an efficient and stable device for feeding and bottling blood glucose test strips has become an important technical problem to be solved urgently in the field of blood glucose test strip production. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a device for feeding and bottling blood glucose test strips, which can realize the full-automatic counting, feeding and bottling of blood glucose test strips, improve production efficiency, reduce the counting error in manual operation, improve the qualified rate of products, and reduce labor costs.

[0006] The technical solution adopted by the utility model to solve the above problems is: a device for feeding and bottling blood glucose test strips, including a transfer unit. The transfer unit is successively arranged in a clockwise direction in the circumferential direction with a bottle body feeding line for conveying bottle bodies, a test strip feeding line for conveying blood glucose test strips, a bottle cap conveying assembly for conveying bottle caps, a spinning assembly for combining and fixing the bottle caps and the bottle bodies, and a finished product conveying line;

[0007] The transfer unit drives the bottle body to be successively transferred from the bottle body feeding line to the test strip discharge port of the test strip feeding line, the bottle cap discharge port of the bottle cap conveying assembly, the processing position of the spinning assembly, and the starting end of the finished product conveying line;

[0008] The described test strip feeding line includes a conveyor belt and a conveyor motor for driving the conveyor belt to transport. Partition plates are equidistantly arranged on the outer peripheral side of the conveyor belt, and partitions are formed between the partition plates. One test strip is placed in each partition, and a counter is arranged below the discharge port of the test strip feeding line.

[0009] Preferably: The described transfer unit adopts an indexing turntable. Bottle body fixing positions are arranged on the outer periphery of the indexing disk above the indexing turntable, and a limiting baffle is arranged outside the indexing disk.

[0010] Preferably: A hopper is arranged below the described test strip feeding line, and the hopper adopts an open design with a large upper part and a small lower part.

[0011] Preferably: It further includes an operating table, and the described test strip conveying line is obliquely arranged on the operating table.

[0012] Preferably: The described bottle cap conveying assembly includes a storage bin vertically arranged on the workbench. The storage bin is vertically through, and multiple groups of bottle caps are stacked therein. A bottom plate is arranged below the storage bin, and the lowermost bottle cap is in contact with the bottom plate. The distance between the bottom of the storage bin and the bottom plate is consistent with the thickness of the bottle cap. A pushing block and a push cap cylinder for driving the pushing block to push the bottle cap to the bottle mouth of the bottle body are arranged on one side of the bottom plate.

[0013] Preferably: The described spinning assembly includes a spinning base plate. The spinning base plate is connected and fixed to the workbench through support legs. Four columns are arranged above the base plate, and a lifting plate is slidably connected to the columns. The lifting plate is driven to lift by a pressing cylinder, and the pressing cylinder is installed on a cylinder mounting plate. The cylinder mounting plate is connected and fixed to the tops of the four columns, and a spinning disk component is connected and fixed to the lifting plate.

[0014] Preferably: The described spinning disk component includes a rotating pressing disk and a pressing disk motor for driving the rotating pressing disk to rotate. The rotating pressing disk is elastically connected to the output shaft of the pressing disk motor through a spring.

[0015] Compared with the prior art, the present utility model has the following advantages and effects:

[0016] By integrating functional modules such as a transfer unit, a bottle body feeding line, a test strip feeding line, a bottle cap conveying assembly, a spinning assembly, and a finished product conveying line, the present utility model realizes the full-automatic operation of blood glucose test strips from blanking to bottling, greatly reduces manual intervention, and significantly improves production efficiency. The counter on the test strip feeding line adopts photoelectric sensor technology, which can accurately calculate the number of each test strip, avoids counting errors in manual operations, ensures that the number of test strips loaded into each bottle is exactly the same, and guarantees the stability of product quality. Description of the Drawings

[0017] Figure 1It is a schematic structural diagram of a blood glucose test strip feeding and bottling device according to an embodiment of the present utility model.

[0018] Figure 2 It is a schematic structural diagram of a test strip feeding line according to an embodiment of the present utility model.

[0019] Figure 3 It is a schematic structural diagram of a transfer unit according to an embodiment of the present utility model.

[0020] Figure 4 It is a schematic structural diagram of a bottle cap conveying assembly according to an embodiment of the present utility model.

[0021] Figure 5 It is a schematic structural diagram of a spinning assembly according to an embodiment of the present utility model.

[0022] Figure 6 It is a schematic structural diagram of a spinning disc component according to an embodiment of the present utility model.

[0023] Reference numerals in the drawings: transfer unit 11, bottle body feeding line 12, test strip feeding line 13, bottle cap conveying assembly 14, spinning assembly 15, finished product conveying line 16, conveyor belt 21, conveying motor 22, partition plate 23, partition 24, arc-shaped guide plate 25, counter 26, indexing turntable 3, indexing disc 31, bottle body fixing position 32, limit baffle 33, hopper 34, operating table 35, storage bin 41, bottom plate 42, push block 43, push cap cylinder 44, spinning substrate 51, support leg 52, column 53, lifting plate 54, pressing cap cylinder 55, cylinder mounting plate 56, spinning disc component 6, rotating pressing disc 61, pressing disc motor 62, spring 63. Detailed implementation manners

[0024] The present utility model will be further described in detail below with reference to the accompanying drawings and through embodiments. The following embodiments are explanations of the present utility model and the present utility model is not limited to the following embodiments.

[0025] Embodiment: Refer to Figure 1 , in this embodiment, a blood glucose test strip feeding and bottling device is involved, which is specifically used to realize the automatic feeding and bottling process of blood glucose test strips. Specifically, it includes a transfer unit 11. The transfer unit 11 is sequentially arranged in a clockwise direction in the circumferential direction with a bottle body feeding line 12 for conveying bottle bodies, a test strip feeding line 13 for conveying blood glucose test strips, a bottle cap conveying assembly 14 for conveying bottle caps, a spinning assembly 15 for combining and fixing the bottle caps and bottle bodies, and a finished product conveying line 16. The finished product conveying line 16 is used to convey the spun bottle bodies to the next process.

[0026] The described transfer unit 11 drives the bottle body to be successively transferred from the bottle body feeding line 12 to the test strip discharge port of the test strip feeding line 13, the bottle cap discharge port of the bottle cap conveying assembly 14, the processing position of the spinning assembly 15, and the starting end of the finished product conveying line 16. In this embodiment, the bottle body feeding line 12 and the finished product conveying line 16 can both adopt existing material conveying lines such as belts and chain plates.

[0027] See Figure 2 , the described test strip feeding line 13 includes a conveyor belt 21 and a conveying motor 22 for driving the conveyor belt 21 to transport. Partition plates 23 are equidistantly arranged on the outer peripheral side of the conveyor belt. Partition areas 24 are formed between the partition plates 23. One test strip is placed in each partition area 24. An arc-shaped guide plate 25 is arranged at the discharge port of the test strip feeding line 13. Only when the partition area 24 rotates outside the arc-shaped guide plate 25 can the test strip fall from the discharge port. And a counter 26 for collecting the number of dropped test strips is arranged below the discharge port. The counter 26 in this embodiment can adopt a photoelectric counting sensor. Based on the photoelectric effect, it counts by emitting a light beam and detecting the reflection or occlusion situation. When a blood glucose test strip passes through the sensor, it occludes the light beam, and the sensor records one count. The conveyor belt ensures that the blood glucose test strips are discharged one by one and single by single through the partition area 24 design. Cooperating with the counter 26 for counting, when the number of discharged test strips reaches the storage quantity for a single bottle body, the conveying motor 22 stops driving. It starts after the transfer unit 11 transports the next empty bottle to the discharge port of the test strip feeding line 13. The utility model can solve problems such as low efficiency and inaccurate counting in traditional manual operations. By integrating functional modules such as the transfer unit 11, the bottle body feeding line 12, the test strip feeding line 13, the bottle cap conveying assembly 14, the spinning assembly 15, and the finished product conveying line 16, it realizes the full-process automated operation of the blood glucose test strip from blanking to bottling, significantly improving the production efficiency and product quality.

[0028] A hopper 34 is arranged below the test strip feeding line 13 in this embodiment. The hopper 34 adopts an open design with a larger upper part and a smaller lower part. The lower opening of the hopper 34 is aligned with the bottle mouth of the bottle body. This structure can effectively guide and collect the test strips, enabling the test strips output from the discharge port of the test strip feeding line 13 to accurately slide down along the inner wall of the hopper 34 into the bottle body, preventing the test strips from being scattered on the workbench and causing waste.

[0029] This device further includes a workbench 35. The test strip conveying line is obliquely arranged on the workbench 35. The oblique arrangement design helps to make full use of the gravity during the conveying process, ensuring that the test strips can smoothly move along the conveying line, while reducing the conveying resistance and avoiding the phenomenon of test strip jamming or accumulation.

[0030] See Figure 3, the transfer unit 11 adopts the indexing turntable 3 structure. An indexing plate 31 is rotatably arranged above the indexing turntable 3. The indexing plate 31 can be driven to rotate by electric, pneumatic and other means. In this embodiment, a plurality of (6 in this embodiment) bottle body fixing positions 32 are evenly arranged at equal intervals along the circumferential direction of the indexing plate 31 for stably fixing the bottle body during the conveying process. The design of the bottle body fixing position 32 ensures that each bottle body can be accurately fixed at the specified position during the transfer process, avoiding unstable situations such as tilting and moving of the bottle body during the transfer process. A limiting baffle 33 is arranged outside the indexing plate 31 to further ensure that the bottle body will not shift in position during the rotation of the turntable, especially to maintain the stability of the bottle body during multiple-step operations (such as test strip bottling, bottle cap installation and spinning, etc.).

[0031] See Figure 4 , the bottle cap conveying assembly 14 includes a storage bin 41 vertically arranged on the workbench. The storage bin 41 is designed with a structure that is vertically through. Multiple groups of bottle caps are stacked in the storage bin 41. This design can store a large amount of bottle caps to ensure the continuous supply of bottle caps during the production process. A bottom plate 42 is arranged below the storage bin 41. The lowermost bottle cap contacts the bottom plate 42 to ensure that the bottle cap can move downward smoothly. The distance between the bottom of the storage bin 41 and the bottom plate 42 is the same as the thickness of the bottle cap. Such a distance design can ensure that each pushed bottle cap is a single bottle cap, avoiding the problem of multiple bottle caps falling at the same time. In addition, a push block 43 is arranged on one side of the bottom plate 42. The push block 43 is driven by a push cap cylinder 44. The push cap cylinder 44 pushes the bottle cap from the storage bin 41 to the bottle mouth of the bottle body through the push block 43.

[0032] See Figure 5 , the spinning assembly 15 includes a spinning base plate 51. The spinning base plate 51 is connected and fixed to the workbench through legs 52 to ensure the stability and structural support of the entire spinning mechanism. Four vertical columns 53 are vertically arranged above the base plate. The columns 53 serve as a support structure and provide a sliding track for the up and down movement of the spinning assembly 15. A lifting plate 54 is slidably connected to the columns 53. The lifting plate 54 can move up and down along the columns 53 to perform the pressing operation on the bottle cap.

[0033] The movement of the lifting plate 54 is driven by a capping cylinder 55. The capping cylinder 55 pushes the lifting plate 54 to move up and down. The capping cylinder 55 is installed on a cylinder mounting plate 56. The cylinder mounting plate 56 is fixed at the top of the four columns 53 to ensure the stability of the cylinder during operation. A spinning disc component 6 is fixedly installed on the lifting plate 54. The spinning disc component 6 is used to perform a rotary pressing operation on the bottle cap already placed on the bottle body to ensure the tight combination of the bottle cap and the bottle body.

[0034] With this structural design, the spinning assembly 15 can efficiently complete the spinning action of the bottle cap. The capping cylinder 55 drives the lifting plate 54 to move up and down, enabling the spinning disc to accurately contact the bottle cap and apply appropriate pressure to complete the spinning. This design not only ensures the stable assembly of the bottle cap but also, through the control of the capping cylinder 55, realizes an automated and precise bottle cap spinning process, thereby improving production efficiency and ensuring the stability of the bottling quality.

[0035] See Figure 6 , the spinning disc component 6 includes a rotating disc 61 and a disc motor 62 that drives the rotating disc 61 to rotate. The rotating disc 61 is the core component for applying a rotational force to the bottle cap and tightly pressing it onto the bottle body. To ensure the smoothness and adaptability during the spinning process, the rotating disc 61 is elastically connected to the output shaft of the disc motor 62 through a spring 63. Specifically, the elastic connection structure of the spring 63 can not only absorb excessive pressure that may occur during the spinning process to prevent damage to the bottle cap or bottle body due to uneven stress but also buffer the vibration generated when the rotating disc 61 rotates at high speed, ensuring the smoothness of the spinning process. The disc motor 62 drives the rotating disc 61 to perform a rotational operation, and the rotational torque of the disc motor 62 is transmitted to the rotating disc 61 through its motor shaft. The rotating disc 61 is suction - engaged with the bottle cap (negative pressure), thereby applying a rotational force to the bottle cap.

[0036] The above - described content in this specification is only an example of the present utility model. Those skilled in the technical field to which the present utility model belongs can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, as long as they do not deviate from the content of this specification of the present utility model or exceed the scope defined by this claims, they should fall within the protection scope of the present utility model.

Claims

1. A device for feeding and bottling blood glucose test strips, characterized in that, It includes a transfer unit. The transfer unit is successively arranged in a clockwise direction in the circumferential direction with a bottle body feeding line for conveying the bottle body, a test strip feeding line for conveying blood glucose test strips, a bottle cap conveying assembly for conveying bottle caps, a spinning assembly for combining and fixing the bottle cap and the bottle body, and a finished product conveying line; The transfer unit drives the bottle body to be successively transferred from the bottle body feeding line to the test strip discharge port of the test strip feeding line, the bottle cap discharge port of the bottle cap conveying assembly, the processing position of the spinning assembly, and the starting end of the finished product conveying line; The test strip feeding line includes a conveyor belt and a conveying motor for driving the conveyor belt to transport. Partition plates are arranged at equal intervals on the outer peripheral side of the conveyor belt. Compartments are formed between the partition plates. Each compartment is filled with a test strip. A counter is arranged below the discharge port of the test strip feeding line.

2. The glucose test strip feeding and bottling device according to claim 1, characterized in that: The transfer unit adopts an indexing turntable. Bottle body fixing positions are arranged on the outer periphery of the indexing disc above the indexing turntable. A limit baffle is arranged outside the indexing disc.

3. The glucose test strip feeding and bottling device according to claim 1, characterized in that: A hopper is arranged below the test strip feeding line. The hopper adopts an open design with a large upper part and a small lower part.

4. The glucose test strip blanking and bottling device according to claim 3, characterized in that: It further includes an operation table. The test strip conveying line is obliquely arranged on the operation table.

5. The glucose test strip feeding and bottling device according to claim 1, characterized in that: The bottle cap conveying assembly includes a storage bin vertically arranged on the workbench. The storage bin is vertically through. Multiple groups of bottle caps are stacked therein. A bottom plate is arranged below the storage bin. The lowermost bottle cap contacts the bottom plate. The distance between the bottom of the storage bin and the bottom plate is consistent with the thickness of the bottle cap. A push block and a push cap cylinder for driving the push block to push the bottle cap to the bottle mouth of the bottle body are arranged on one side of the bottom plate.

6. The glucose test strip feeding and bottling device according to claim 1, characterized in that: The spinning assembly includes a spinning base plate. The spinning base plate is connected and fixed to the workbench through legs. Four columns are arranged above the base plate. A lifting plate is slidably connected to the columns. The lifting plate is driven to lift by a pressing cap cylinder. The pressing cap cylinder is installed on a cylinder mounting plate. The cylinder mounting plate is connected and fixed to the tops of the four columns. A spinning disc component is connected and fixed to the lifting plate.

7. A glucose test strip feeding and bottling device according to claim 6, characterized in that: The spinning disc component includes a rotating pressing disc and a pressing disc motor for driving the rotating pressing disc to rotate. The rotating pressing disc is elastically connected to the output shaft of the pressing disc motor through a spring.