Heavy-load multi-station conveying line
A modular multi-station conveyor system addresses inefficiencies and safety issues in transporting large transformers by using motorized conveyance and connecting elements, ensuring stable and efficient movement.
Patent Information
- Application Number
- CN202422357606.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Traditional transformer conveyor lines cannot efficiently and safely carry and transfer large transformers, resulting in low working efficiency and safety hazards.
A heavy-load multi-station conveyor line is designed, including a modular assembly station assembly, pulling and pushing assembly and conveying pallet. The stable movement of the transformer is achieved through a motor-driven conveyor system, and automatic control is carried out by combining inductors and induction switches.
It realizes efficient and safe movement of large transformers, reduces manual intervention, ensures the stability and safety of the handling process, and improves work efficiency.
Smart Images

Figure CN223101696U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a conveying line, belonging to the field of technical conveying equipment, and specifically relates to a heavy-duty multi-station conveying line. Background Art
[0002] The function of the transformer conveying line is to efficiently carry and transfer transformers from the production line to the assembly area, or from the assembly area to the final installation position. It simplifies the transportation process, reduces the need for manual handling, improves safety and efficiency, and ensures the stability and protection of the transformer during transportation. Traditional transformer conveying lines can achieve stable conveying for small transformers, but for some large transformers, due to their large volume, it is impossible to smoothly move the transformer from one position to another, and manual assistance is required for conveying. This results in very low work efficiency and cannot guarantee the stability and safety of the handling process. Summary of the Utility Model
[0003] Purpose of the utility model: To provide a heavy-duty multi-station conveying line to solve the above-mentioned problems.
[0004] Technical solution: A heavy-duty multi-station conveying line, the conveying line includes: a modular assembly station component, a pulling and pushing component, a conveying tray, and a connecting component;
[0005] The modular assembly station component and the pulling and pushing component are fixedly installed on the working area through a plurality of support feet. Both sides of the pulling and pushing component are fixedly connected to the modular assembly station component through the connecting component. The conveying tray is located on the modular assembly station component and the pulling and pushing component to move thereon.
[0006] In a further embodiment, the modular assembly station component is composed of several groups of conveying racks combined end to end. The conveying rack is composed of a left support and a right support. The left support and the right support are connected through a connecting frame or connected to the pulling and pushing component through a connecting component.
[0007] In a further embodiment, the left support and the right support have the same structure and are composed of a frame body, conveying wheels, and a cover plate. A plurality of conveying wheels are provided and rotatably installed on the frame body. The cover plate is fixedly installed on the frame body. A plurality of through holes are provided on the cover plate and the positions correspond to the positions of the conveying wheels on the frame body. Part of the surface of the conveying wheel is exposed above the cover plate through the through holes.
[0008] In a further embodiment, the pulling and pushing assembly includes: a guide rail fixedly installed on the working area through supporting feet; a motor fixedly installed under the guide rail through a mounting plate; a speed reducer, one end of which is connected to the rotating shaft of the motor to rotate following the motor; a driving pulley sleeved on the other end of the speed reducer; a transmission shaft installed under the guide rail through a bearing block; a first driven pulley sleeved on one end of the transmission shaft and belt-connected to the driving pulley; a second driven pulley sleeved on the other end of the transmission shaft; a plurality of transmission belt pulleys installed at the front, rear ends and middle of the guide rail through rotating shafts; the transmission belt pulleys and the second driven pulley are connected by a conveyor belt; a sliding table slidably installed on the guide rail and connected to the conveyor belt to move on the guide rail following the conveyor belt; positioning cylinders fixedly installed on both sides of the sliding table; positioning blocks located in the upper positioning holes of the sliding table and connected to the positioning cylinders to move up and down following the positioning cylinders.
[0009] In a further embodiment, the connecting assembly includes a connecting plate and connecting bolts; both ends of the connecting plate are fixedly connected to the left bracket and the right bracket of the conveying frame through the connecting bolts.
[0010] In a further embodiment, sensors are provided at both ends of the guide rail, and an induction switch is provided on the sliding table.
[0011] In a further embodiment, a limiting plate is provided at one end of the cover plate, and a guiding plate is provided at the other end.
[0012] In a further embodiment, the conveying tray is installed on the positioning block of the pulling and pushing assembly and moves on the modular assembly station assembly.
[0013] Advantageous effects: The present utility model includes: a modular assembly station assembly, a pulling and pushing assembly, a conveying tray and a connecting assembly. The main function of this heavy-duty transformer conveying line is to efficiently and safely carry and transfer large and heavy transformers, ensuring that the transformer can smoothly move from one position to another during production, installation or maintenance, reducing the risk of manual handling and improving work efficiency. By using special conveying equipment, the heavy-duty conveying line can handle the weight and volume of the transformer, ensuring the stability and safety of the handling process. Description of the Drawings
[0014] Figure 1 is an axonometric view of the present utility model.
[0015] Figure 2 is a top view of the present utility model.
[0016] Figure 3 is a schematic diagram of the pulling and pushing assembly of the present utility model.
[0017] Figure 4It is a schematic diagram of the connection component of the present utility model.
[0018] Figure 5 It is a schematic diagram of the conveying tray of the present utility model.
[0019] Reference numerals: modular assembly station component 1, pull-push component 2, conveying tray 3, connection component 4, conveying rack 5, left bracket 6, right bracket 7, conveying wheel 9, cover plate 10, guide rail 11, motor 12, reducer 13, driving pulley 14, transmission shaft 15, first driven pulley 16, second driven pulley 17, belt pulley 18, conveyor belt 19, sliding table 20, positioning cylinder 21, positioning block 22, connecting plate 23, connecting bolt 24, inductor 25, induction switch 26, limiting plate 27, guiding plate 28. Specific embodiments
[0020] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0023] A heavy-duty multi-station conveying line includes: a modular assembly station component 1, a pull-push component 2, a conveying tray 3, and a connection component 4.
[0024] In one embodiment, as Figures 1 to 5 shown, the modular assembly station component 1 and the push-pull component 2 are fixedly installed on the working area through a plurality of support feet. Both sides of the push-pull component 2 are fixedly connected to the modular assembly station component 1 through the connection component 4. The conveying tray 3 is located on the modular assembly station component 1 and the push-pull component 2 to move thereon.
[0025] In one embodiment, as Figures 1 to 5 shown, the modular assembly station component 1 is formed by end-to-end combination of several groups of conveying racks 5. The conveying rack 5 is composed of a left bracket 6 and a right bracket 7. The left bracket 6 and the right bracket 7 are connected by a connecting frame or connected to the push-pull component 2 through the connection component 4.
[0026] In one embodiment, as Figures 1 to 5 shown, the left bracket 6 and the right bracket 7 have the same structure and are composed of a frame body, conveying wheels 9 and a cover plate 10. A plurality of the conveying wheels 9 are provided and rotatably installed on the frame body. The cover plate 10 is fixedly installed on the frame body. A plurality of through holes are provided on the cover plate 10 and the positions thereof correspond to the positions of the conveying wheels 9 on the frame body. Part of the surface of the conveying wheel 9 is exposed above the cover plate 10 through the through holes.
[0027] In one embodiment, as Figures 1 to 5 shown, the push-pull component 2 includes: a guide rail 11, which is fixedly installed on the working area through a support foot; a motor 12, which is fixedly installed under the guide rail 11 through a mounting plate; a reducer 13, one end of which is connected to the rotating shaft of the motor 12 to rotate with the motor 12; a driving pulley 14, which is sleeved on the other end of the reducer 13; a transmission shaft 15, which is installed under the guide rail 11 through a bearing seat; a first driven pulley 16, which is sleeved on one end of the transmission shaft 15 and is belt-connected to the driving pulley 14; a second driven pulley 17, which is sleeved on the other end of the transmission shaft 15; a plurality of transmission belt pulleys 18, which are installed at the front and rear ends and the middle of the guide rail 11 through a rotating shaft; the transmission belt pulley 18 is connected to the second driven pulley 17 through a transmission belt 19; a sliding table 20, which is slidably installed on the guide rail 11 and is connected to the transmission belt 19 to move on the guide rail 11 following the transmission belt 19; a positioning cylinder 21, which is fixedly installed on both sides of the sliding table 20; a positioning block 22, which is located in the upper positioning hole of the sliding table 20 and is connected to the positioning cylinder 21 to move up and down following the positioning cylinder 21.
[0028] In one embodiment, as Figures 1 to 5 shown, the connection component 4 includes a connecting plate 23 and a connecting bolt 24; both ends of the connecting plate 23 are fixedly connected to the left bracket 6 and the right bracket 7 of the conveying rack 5 through the connecting bolt 24.
[0029] In one embodiment, as Figures 1 to 5 shown, sensors 25 are provided at both ends of the guide rail 11, and an induction switch 26 is provided on the sliding table 20.
[0030] In one embodiment, as Figures 1 to 5 shown, a limiting plate 27 is provided at one end of the cover plate 10, and a guiding plate 28 is provided at the other end.
[0031] In one embodiment, as Figures 1 to 5 shown, the conveying tray 3 is installed on the positioning block 22 of the pulling and pushing assembly 2 and moves on the modular assembly station assembly 1.
[0032] Working principle: When the present utility model works, it can perform bisexual work. When moving from left to right, the conveying tray 3 is installed on the sliding table 20, and the positioning cylinder 21 drives the positioning block 22 to cooperate with the positioning hole on the conveying tray 3 to fix the conveying tray 3. When moving from right to left, an external device moves the conveying tray 3 to the position of the pushing and pulling assembly through the conveying wheel 9, and the positioning cylinder 21 drives the positioning block 22 to cooperate with the positioning hole on the conveying tray 3 to fix the conveying tray 3, so that the pulling and pushing assembly 2 works. First, the motor 12 works, rotates to drive the reducer 13 to work, thereby driving the driving pulley 14 to rotate, and then drives the first driven pulley 16 to rotate through belt connection, and then drives the second driven pulley 17 to rotate through the transmission shaft 15, and then drives the sliding table 20 to move on the guide rail 11 through the conveyor belt 19 and the transmission pulley 18, so as to achieve heavy-duty conveying. At the same time, the sensors 25 and the induction switch 26 realize automatic switch control.
[0033] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom still fall within the protection scope of the present utility model.
Claims
1. An overload multi-station conveyor line, characterized in that The conveyor line includes: a modular assembly station component, a pulling and pushing component, a conveying tray, and a connecting component; The modular assembly station component and the pulling and pushing component are fixedly installed on the working area through a number of support feet. Both sides of the pulling and pushing component are fixedly connected to the modular assembly station component through the connecting component. The conveying tray is located on the modular assembly station component and the pulling and pushing component to move thereon.
2. The heavy-load multi-station conveyor line according to claim 1, wherein The modular assembly station component is formed by connecting several groups of conveying racks end to end. The conveying rack is composed of a left support and a right support. The left support and the right support are connected through a connecting frame or connected to the pulling and pushing component through a connecting component.
3. The heavy-load multi-station conveyor line according to claim 2, wherein, The left support and the right support have the same structure and are composed of a frame body, conveying wheels, and a cover plate. A number of conveying wheels are provided and rotatably installed on the frame body. The cover plate is fixedly installed on the frame body. A number of through holes are provided on the cover plate and are located corresponding to the positions of the conveying wheels on the frame body. Part of the surface of the conveying wheels is exposed above the cover plate through the through holes.
4. The heavy-load multi-station conveyor line according to claim 1, characterized in that, The pulling and pushing component includes: a guide rail fixedly installed on the working area through support feet; a motor fixedly installed under the guide rail through a mounting plate; a reducer, one end of which is connected to the rotating shaft of the motor to rotate following the motor; a driving pulley sleeved on the other end of the reducer; a transmission shaft installed under the guide rail through a bearing seat; a first driven pulley sleeved on one end of the transmission shaft and belt-connected to the driving pulley; a second driven pulley sleeved on the other end of the transmission shaft; a number of belt pulleys installed at the front, rear, and middle of the guide rail through rotating shafts; the belt pulleys are connected to the second driven pulley through a conveyor belt; a sliding table slidably installed on the guide rail and connected to the conveyor belt to move on the guide rail following the conveyor belt; positioning cylinders fixedly installed on both sides of the sliding table; positioning blocks located in the upper positioning holes of the sliding table and connected to the positioning cylinders to move up and down following the positioning cylinders.
5. The heavy-load multi-station conveyor line according to claim 2, characterized in that The connecting component includes a connecting plate and connecting bolts; both ends of the connecting plate are fixedly connected to the left support and the right support of the conveying rack through the connecting bolts.
6. The heavy-load multi-station conveyor line according to claim 4, characterized in that, Sensors are provided at both ends of the guide rail, and an induction switch is provided on the sliding table.
7. The heavy-load multi-station conveyor line according to claim 3, wherein A limiting plate is provided at one end of the cover plate, and a guiding plate is provided at the other end.
8. The heavy-load multi-station conveyor line according to claim 3, wherein, The conveying tray is installed on the positioning blocks of the pulling and pushing component and moves on the modular assembly station component.