Anti-falling board suction machine for PCB (Printed Circuit Board) processing
The dual-action clamping and suction mechanism stabilizes PCB boards during transfer by enhancing adhesion, preventing drops in equipment handling.
Patent Information
- Application Number
- CN202421993565.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-16
AI Technical Summary
When traditional suction plate machines adsorb PCB plates with dense holes or uneven surfaces, the adsorption intensity decreases, resulting in the PCB plates being easily vibrated and fallen during the transfer process.
A suction plate machine for anti-falling PCB board processing is designed, using an auxiliary clamping mechanism. Through the dual functions of negative pressure adsorption and clamping functions, the screw thrust cylinder is used to control the matching action of the suction plate gas pipe and the auxiliary clamp to achieve the fixation of the PCB board.
Effectively prevent the PCB board from disengaging due to vibration during the transportation process, ensure stable transfer of the PCB board and avoid falling.
Smart Images

Figure CN223102028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic assembly auxiliary instruments, in particular to a PCB board suction machine for processing to prevent falling. Background Art
[0002] A PCB board suction machine for processing is an automatic device used to suck, transport and place PCB boards during the production process of PCB boards. The working principle of the PCB board suction machine for processing is mainly based on vacuum adsorption technology. The suction cup generates negative pressure through a vacuum pump to suck the PCB board. The suction cup is moved to a specified position by a robotic arm, and the vacuum force is cut off to make the PCB board freely fall to the ground or be placed at the specified position, realizing the precise suction and placement of all PCB boards.
[0003] When the traditional suction machine is in use, the PCB board is adsorbed by the negative pressure formed by the air pump cooperating with the suction cup. For PCB boards with relatively dense openings or uneven surfaces, the adsorption strength of the negative pressure suction machine for such PCB boards will be reduced. During the transfer process of the PCB board, the vibration of the equipment will cause the PCB board to vibrate, and it is easy for the PCB board to fall from the negative pressure suction machine. Summary of the Utility Model
[0004] Embodiments of the present disclosure relate to a PCB board suction machine for processing to prevent falling, so as to solve the problem that when the traditional suction machine is in use, the PCB board is adsorbed by the negative pressure formed by the air pump cooperating with the suction cup. For PCB boards with relatively dense openings or uneven surfaces, the adsorption strength of the negative pressure suction machine for such PCB boards will be reduced. During the transfer process of the PCB board, the vibration of the equipment will cause the PCB board to vibrate, and it is easy for the PCB board to fall from the negative pressure suction machine.
[0005] In the first aspect of the present disclosure, there is provided a PCB board suction machine for processing to prevent falling, specifically including: a suction machine support frame, auxiliary clamping plates are respectively movably connected to the front edge and the rear edge of the suction machine support frame, two suction board air pipes are installed below the suction machine support frame, the two suction board air pipes are parallel to each other, a connecting pipe is fixedly connected between the two suction board air pipes, the two suction board air pipes are communicated through the connecting pipe, the connecting pipe is connected with an air pump connecting pipe, the air pump connecting pipe penetrates through the suction machine support frame, a spiral push cylinder is fixedly connected to the lower surface of the suction machine support frame, the lower end of the push rod of the spiral push cylinder is fixedly connected to the connecting pipe, and a connecting support is connected to the upper surface of the suction machine support frame.
[0006] In at least some embodiments, hinge flanges are respectively provided at both ends of the front edge and the rear edge of the suction machine support frame, and reset adjustment openings are respectively provided in the middle of the front edge and the rear edge of the suction machine support frame.
[0007] In at least some embodiments, a tension spring connecting plate is fixedly connected to the upper edge of the reset adjustment port, and four guide cylinders are vertically arranged on the lower surface of the suction plate machine bracket.
[0008] In at least some embodiments, a clamping plate pulling plate is fixedly connected to the middle of the upper edge of the auxiliary clamping plate, a tension spring connecting plate is fixedly connected to the upper edge of the clamping plate pulling plate, a positioning tension spring is fixedly connected above the tension spring connecting plate, and the upper end of the positioning tension spring is fixedly connected to the lower surface of the tension spring connecting plate.
[0009] In at least some embodiments, a middle section of the clamping plate is bent and processed in the middle part of the auxiliary clamping plate, and the middle section of the clamping plate is arranged in an inclined state.
[0010] In at least some embodiments, a suction plate is arranged below the suction plate air pipe, a linkage top bar is fixedly connected to the outer surface of the suction plate air pipe, the outer edge of the linkage top bar has a wedge-shaped structure, and the outer edge of the linkage top bar is attached to the inner surface of the middle section of the clamping plate.
[0011] In at least some embodiments, two guide columns are vertically welded to the upper surface of the suction plate air pipe, and the guide columns are slidably connected to the guide cylinders.
[0012] The present utility model provides a suction plate machine for processing PCB boards that prevents dropping, and has the following beneficial effects:
[0013] In the suction plate machine for processing PCB boards in the present utility model, an auxiliary clamping mechanism for the PCB board is provided. After the PCB board is adsorbed by negative pressure, the suction plate air pipe is contracted upward by the screw push cylinder, and at the same time, the auxiliary clamping plates located in front of and behind the suction plate machine rotate inward and contract to clamp the PCB board. The PCB board is fixed by the dual actions of negative pressure adsorption and clamping functions, which can effectively prevent the PCB board from detaching due to vibration during transportation and effectively prevent the PCB board from dropping during transportation.
[0014] In addition, in the PCB board suction plate machine in the present application, the auxiliary clamping plate for the auxiliary clamping plate cooperates with the linkage top bar. The up and down movement of the suction plate air pipe is controlled by the screw push cylinder to control the clamping or loosening of the PCB board by the auxiliary clamping plate. After the PCB board is sucked by the suction plate air pipe, the screw push cylinder contracts, causing the PCB board and the suction plate air pipe to move upward and contract together. The linkage top bar separates from the inclined surface of the middle section of the clamping plate, and the auxiliary clamping plate rotates inward and resets under the pulling force of the positioning tension spring to clamp the PCB board. When loosening the PCB board, the screw push cylinder is controlled to extend, pushing the suction plate air pipe and the connecting pipe downward, causing the PCB board to move downward accordingly. The linkage top bar moves downward and abuts against the inclined surface of the middle section of the clamping plate and pushes it, causing the auxiliary clamping plate to rotate outward to release the clamping of the PCB board. Controlling the air pump connected to the air pump connecting pipe to stop can release the adsorption and fixation of the PCB board. Description of the Drawings
[0015] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings of the embodiments will be briefly introduced below.
[0016] The accompanying drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.
[0017] In the accompanying drawings:
[0018] Figure 1 A schematic diagram showing the overall structure of the present application is shown;
[0019] Figure 2 A left view schematic diagram of the present application is shown;
[0020] Figure 3 A schematic diagram showing the structure of the bottom of the present application is shown;
[0021] Figure 4 A schematic diagram showing the structure of the auxiliary splint of the present application being pushed and rotated outwards is shown;
[0022] Figure 5 A schematic diagram showing the structure of the present application in a disassembled state is shown;
[0023] Figure 6 Shows the present application Figure 5 The schematic diagram of the structure of the bottom.
[0024] List of reference numerals
[0025] 1. Suction plate machine bracket; 101. Hinge flange; 102. Reset adjustment port; 103. Spring connecting plate; 104. Guide cylinder; 2. Auxiliary splint; 201. Splint pull plate; 202. Spring connecting plate; 203. Middle section of the splint; 204. Positioning spring; 3. Suction plate air pipe; 301. Linkage top bar; 302. Guide post; 303. Suction plate; 4. Connecting pipe; 5. Air pump connecting pipe; 6. Screw push cylinder; 7. Connecting support. Detailed implementation manners
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0027] Embodiment 1: Please refer to Figures 1 to 6 :
[0028] The utility model provides a PCB board suction machine for preventing dropping during processing, comprising: a suction machine bracket 1, auxiliary clamping plates 2 are respectively movably connected to the front edge and the rear edge of the suction machine bracket 1, two suction pipe connections 3 are installed below the suction machine bracket 1, the two suction pipe connections 3 are parallel to each other, a connecting pipe 4 is fixedly connected between the two suction pipe connections 3, the two suction pipe connections 3 are communicated through the connecting pipe 4, the connecting pipe 4 is connected with an air pump connecting pipe 5, the air pump connecting pipe 5 penetrates through the suction machine bracket 1, the lower surface of the suction machine bracket 1 is fixedly connected with a screw push cylinder 6, the lower end of the push rod of the screw push cylinder 6 is fixedly connected with the connecting pipe 4, and the upper surface of the suction machine bracket 1 is connected with a connecting support 7; the air pump connecting pipe 5 is connected with an external air pump in the prior art, the air pump is used to form negative pressure inside the suction pipe connection 3, and the PCB board is attached to the suction pipe connection 3 through a suction plate 303, and the PCB board is adsorbed and fixed through the negative pressure; the connecting support 7 is connected with a robotic arm, and the robotic arm is used to control the suction machine to perform actions such as translation, lifting, and rotation to transfer the PCB board.
[0029] In an embodiment of the present disclosure, hinge flanges 101 are respectively provided at both ends of the front edge and the rear edge of the suction machine bracket 1, and reset adjustment openings 102 are respectively formed in the middle of the front edge and the rear edge of the suction machine bracket 1; a tension spring connecting plate 103 is fixedly connected to the upper edge of the reset adjustment opening 102, and four guiding cylinders 104 are vertically arranged on the lower surface of the suction machine bracket 1; the upper edge of the auxiliary clamping plate 2 is hinged to the hinge flange 101, and the auxiliary clamping plate 2 moves inside the reset adjustment opening 102.
[0030] In an embodiment of the present disclosure, a clamping plate pulling plate 201 is fixedly connected to the middle of the upper edge of the auxiliary clamping plate 2, a tension spring connecting plate 202 is fixedly connected to the upper edge of the clamping plate pulling plate 201, a positioning tension spring 204 is fixedly connected above the tension spring connecting plate 202, and the upper end of the positioning tension spring 204 is fixedly connected to the lower surface of the tension spring connecting plate 103; a middle section of the clamping plate 203 is bent and processed in the middle part of the auxiliary clamping plate 2, and the middle section of the clamping plate 203 is arranged in an inclined state; under normal conditions, the angle stability of the auxiliary clamping plate 2 is maintained through the connection between the positioning tension spring 204 and the tension spring connecting plate 202, so that the auxiliary clamping plate 2 is perpendicular to the upper surface of the suction machine bracket 1.
[0031] Embodiment 2. On the basis of Embodiment 1, a suction plate disk 303 is arranged below the suction plate air pipe 3. A linkage top bar 301 is fixedly connected to the outer surface of the suction plate air pipe 3. The outer edge of the linkage top bar 301 is of a wedge-shaped structure, and the outer edge of the linkage top bar 301 is in contact with the inner surface of the middle section 203 of the clamping plate; two guide posts 302 are perpendicularly welded to the upper surface of the suction plate air pipe 3, and the guide posts 302 are slidably connected to the guide cylinders 104; under normal conditions, the auxiliary clamping plates 2 are limited by the contact between the linkage top bar 301 and the inner inclined surface of the middle section 203 of the clamping plate, so that an appropriate distance is provided between the two auxiliary clamping plates 2. After the PCB board is sucked by the suction plate air pipe 3, the screw push cylinder 6 contracts, so that the PCB board and the suction plate air pipe 3 move upward and contract together. The linkage top bar 301 is separated from the inclined surface of the middle section 203 of the clamping plate, and the auxiliary clamping plates 2 rotate inward and reset under the pulling force of the positioning tension springs 204 to realize the auxiliary clamping of the PCB board.
[0032] The working principle of this embodiment: First, fixedly connect the connecting support 7 to the robotic arm, fixedly connect the air pump connecting pipe 5 to the air pump. The air pump, the screw push cylinder 6 and the robotic arm are all connected to the PLC control system. When transferring the PCB board, control the action of the robotic arm to make the suction plate disk 303 fit with the PCB board, and start the air pump. The PCB board is adsorbed and fixed by the negative pressure generated by the air pump. Control the screw push cylinder 6 to contract, and lift the suction plate air pipe 3 and the connecting pipe 4 upward. The PCB board and the suction plate air pipe 3 move upward and contract together. The linkage top bar 301 is separated from the inclined surface of the middle section 203 of the clamping plate, and the auxiliary clamping plates 2 rotate inward and reset under the pulling force of the positioning tension springs 204 to realize the clamping of the PCB board. Transfer the PCB board by the robotic arm to realize the transfer of the PCB board. After the PCB board is transferred to the designated area, control the screw push cylinder 6 to extend, push the suction plate air pipe 3 and the connecting pipe 4 downward, so that the PCB board moves downward accordingly. The linkage top bar 301 moves downward and fits with the inclined surface of the middle section 203 of the clamping plate and pushes it, so that the auxiliary clamping plates 2 rotate outward to release the clamping of the PCB board. Control the air pump connected to the air pump connecting pipe 5 to stop to release the adsorption and fixation of the PCB board, so that the PCB board falls to the designated position, and thus the short-range transfer work of the PCB board is completed.
[0033] In this article, the following points need to be noted:
[0034] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0035] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0036] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims
1. A PCB board suction machine for preventing falling during processing, characterized in that, Comprising: A suction plate machine bracket (1), with auxiliary clamping plates (2) movably connected to the front edge and the rear edge of the suction plate machine bracket (1) respectively. Two suction plate air pipes (3) are installed below the suction plate machine bracket (1), and a connecting pipe (4) is fixedly connected between the two suction plate air pipes (3). The two suction plate air pipes (3) are communicated through the connecting pipe (4). The connecting pipe (4) is connected with an air pump connecting pipe (5), and the air pump connecting pipe (5) penetrates through the suction plate machine bracket (1). A spiral push cylinder (6) is fixedly connected to the lower surface of the suction plate machine bracket (1), and the lower end of the push rod of the spiral push cylinder (6) is fixedly connected to the connecting pipe (4). A connecting support (7) is connected to the upper surface of the suction plate machine bracket (1).
2. The suction plate machine for PCB board processing to prevent falling according to claim 1, wherein hinged flanges (101) are respectively provided at both ends of the front edge and the rear edge of the suction plate machine bracket (1), and reset adjustment openings (102) are respectively opened in the middle of the front edge and the rear edge of the suction plate machine bracket (1).
3. The suction plate machine for PCB board processing to prevent falling according to claim 2, wherein a pull spring connecting plate (103) is fixedly connected to the upper edge of the reset adjustment opening (102), and four guiding cylinders (104) are vertically arranged on the lower surface of the suction plate machine bracket (1).
4. The suction plate machine for PCB board processing to prevent falling according to claim 3, wherein a clamping plate pull plate (201) is fixedly connected to the middle of the upper edge of the auxiliary clamping plate (2), a pull spring connecting plate (202) is fixedly connected to the upper edge of the clamping plate pull plate (201), a positioning pull spring (204) is fixedly connected above the pull spring connecting plate (202), and the upper end of the positioning pull spring (204) is fixedly connected to the lower surface of the pull spring connecting plate (103).
5. The suction plate machine for PCB board processing to prevent falling according to claim 1, wherein a clamping plate middle section (203) is bent and processed in the middle part of the auxiliary clamping plate (2), and the clamping plate middle section (203) is arranged in an inclined state.
6. The suction plate machine for PCB board processing to prevent falling according to claim 1, wherein a suction plate (303) is arranged below the suction plate air pipe (3), a linkage top bar (301) is fixedly connected to the outer surface of the suction plate air pipe (3), the outer edge of the linkage top bar (301) is of a wedge-shaped structure, and the outer edge of the linkage top bar (301) is attached to the inner surface of the clamping plate middle section (203).
7. The suction plate machine for PCB board processing to prevent falling according to claim 3, wherein two guiding columns (302) are vertically welded to the upper surface of the suction plate air pipe (3), and the guiding columns (302) are slidably connected to the guiding cylinders (104).