Special bottle-making machine for small-opening large bottle

Abstract

The utility model provides a special bottle making machine for a small-opening large bottle, which is characterized by comprising a primary mold mechanism, a middle mold mechanism, a mold forming mechanism, a material gathering mechanism for adding materials into the primary mold mechanism, and a transfer mechanism for transferring semi-finished products from the primary mold mechanism, the middle mold mechanism and the mold forming mechanism in sequence, the primary mold mechanism is located on one side, the middle mold mechanism and the mold forming mechanism are located on the other side, the included angle between the two sides is an obtuse angle, the transferring mechanism is located in the space defined by the primary mold mechanism, the middle mold mechanism and the mold forming mechanism, and the gathering mechanism is located on the side, away from the transferring mechanism, of the primary mold mechanism. The occupied area of the whole machine can be reduced, the whole machine is more compact, transfer paths can be effectively reduced, time is saved, and production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass bottle manufacturing.

[0002] Specifically, it relates to a special bottle-making machine for small-mouth large bottles. Background Art

[0003] For some glass bottles and jars with small mouths and large bodies, it is difficult to directly complete the manufacturing with existing bottle-making machines at one time. Especially for large bottles over 10 liters, manual control of transfer and production is required. In the prior art, first, a material picking machine is needed to add raw materials into the primary mold to form a primary embryo, then it is manually transferred to the middle mold to form a middle embryo, and finally, it is manually transferred into the final mold to form a final embryo. Finally, the final embryo is transferred to an annealing furnace for annealing. Large bottles with a volume of 10 liters to 20 liters are large in size and heavy in weight. Manual production has high labor intensity, low efficiency, and the control time of each step also depends on manual labor, so it is not conducive to production. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the above traditional technologies and provide a special bottle-making machine for small-mouth large bottles in view of the deficiencies of the prior art.

[0005] The purpose of the utility model is achieved by the following technical measures: A special bottle-making machine for small-mouth large bottles, characterized in that: it includes a primary mold mechanism, a middle mold mechanism, a final mold mechanism, a material picking mechanism for adding materials to the primary mold mechanism, and a transfer mechanism for sequentially transferring semi-finished products from the primary mold mechanism, the middle mold mechanism, and the final mold mechanism. The primary mold mechanism is located on one side, the middle mold mechanism and the final mold mechanism are located on the other side, the included angle between the two sides is set to be an obtuse angle, the transfer mechanism is located in the space surrounded by the primary mold mechanism, the middle mold mechanism, and the final mold mechanism, and the material picking mechanism is located on the side of the primary mold mechanism away from the transfer mechanism.

[0006] As an improvement of the above technical solution: The material picking mechanism includes a first robotic arm and a ball rod clamped by the first robotic arm.

[0007] As an improvement of the above technical solution: The first robotic arm includes a base, a rotatable turntable is connected to the base, a boom with one end hinged to the turntable is connected to the turntable, a wrist body is hinged to the end of the boom away from the turntable, a wrist is hinged to the end of the wrist body away from the boom, and the wrist is fixedly connected to one end of the ball rod.

[0008] As an improvement of the above technical solution: The primary mold mechanism includes a primary mold frame, a funnel, an openable and closable clamp arm, and a gas injection mechanism are arranged on the primary mold frame.

[0009] As an improvement to the above technical solution: The transfer mechanism includes a second robotic arm and a moving fixture connected to the second robotic arm. A positioning ring is provided at one end of the moving fixture connected to the second connecting arm, and a quick-change joint is connected to the end of the second robotic arm.

[0010] As an improvement to the above technical solution: There are two sets of moving fixtures corresponding to the second robotic arm. One set is connected to the second robotic arm and is transferred from the primary mold mechanism to the intermediate mold mechanism and then to the final mold mechanism by the second robotic arm. The other set is located inside the primary mold mechanism to receive the initial blank.

[0011] As an improvement to the above technical solution: A cylinder mounting plate is further fixedly connected to the primary mold frame. A first cylinder that can move closer to or away from the clamp arm direction and a second cylinder perpendicular to the first cylinder are provided on the cylinder mounting plate.

[0012] As an improvement to the above technical solution: The final mold mechanism includes a final mold frame, and a movable bottle clamping fixture is further provided on the final mold frame.

[0013] As an improvement to the above technical solution: The bottle clamping fixture is a pneumatic switch clamp. The bottle clamping fixture is connected to a cantilever, and the cantilever is connected to a motor that drives its swing. The motor is a servo motor. The servo motor is connected to one end of the cantilever, and the bottle clamping fixture is connected to the other end of the cantilever.

[0014] Due to the adoption of the above technical solution, compared with the prior art, the advantages of the present utility model are as follows: The semi-finished product material is driven by the transfer mechanism to be transferred from the primary mold mechanism to the intermediate mold mechanism in sequence, and then from the intermediate mold mechanism to the final mold mechanism. Therefore, by arranging the transfer mechanism in the space enclosed by the primary mold mechanism, the intermediate mold mechanism, and the final mold mechanism, not only can the floor area of the whole machine be reduced, making the whole machine more compact, but also the transfer path can be effectively reduced, saving time and improving production efficiency; Each mechanism works continuously under the movement of the transfer mechanism. One of the two sets of moving fixtures moves under the drive of the second robotic arm to realize the slow forming of the glass bottle, and the other set receives the initial blank inside the primary mold frame. By setting the time for each step and alternating in sequence without waiting, it not only improves the production efficiency but also reduces the labor intensity of workers.

[0015] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. Brief Description of the Drawings

[0016] Figure 1 is an overall three-dimensional structural schematic diagram of a special bottle-making machine for small-mouth large bottles of the present utility model.

[0017] Figure 2 is an overall top-view structural schematic diagram of a special bottle-making machine for small-mouth large bottles of the present utility model.

[0018] Figure 3 It is a schematic diagram of the connection structure of the bottle clamping fixture of a special-shaped bottle-making machine with a small mouth and a large bottle of the present utility model.

[0019] Figure 4 It is a schematic diagram of the structure of the first robotic arm of a special-shaped bottle-making machine with a small mouth and a large bottle of the present utility model. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment: As shown in the attached Figure 1-2 A special-shaped bottle-making machine with a small mouth and a large bottle includes a primary mold mechanism 1, an intermediate mold mechanism 2, a forming mold mechanism 3, a material picking mechanism 4 for adding materials to the primary mold mechanism 1, and a transfer mechanism 5 for sequentially transferring semi-finished products from the primary mold mechanism 1, the intermediate mold mechanism 2, and the forming mold mechanism 3. Among them, the primary mold mechanism 1 is located on one side, the intermediate mold mechanism 2 and the forming mold mechanism 3 are located on the other side, and the included angle between the two sides is set to be an obtuse angle, which can effectively reduce the floor area of the entire machine. And the transfer mechanism 5 is located in the space surrounded by the primary mold mechanism 1, the intermediate mold mechanism 2, and the forming mold mechanism 3, and the material picking mechanism 4 is located on the side of the primary mold mechanism 1 away from the transfer mechanism 5. The transfer mechanism 5 drives the semi-finished product materials to be sequentially transferred from the primary mold mechanism 1 to the intermediate mold mechanism 2, and then from the intermediate mold mechanism 2 to the forming mold mechanism 3. Therefore, setting the transfer mechanism 5 in the space surrounded by the primary mold mechanism 1, the intermediate mold mechanism 2, and the forming mold mechanism 3 can not only reduce the floor area of the whole machine, make the whole machine more compact, but also effectively reduce the transfer path, save time, and improve production efficiency.

[0022] The material picking mechanism 4 includes a first robotic arm 6 and a ball rod 7 clamped by the first robotic arm 6. The first robotic arm 6 clamps one end of the ball rod 7. The ball rod 7 is first filled with raw materials in the material furnace under the clamping of the first robotic arm 6, and then transferred to the primary mold mechanism 1 under the clamping of the first robotic arm 6 to add materials into the primary mold mechanism 1.

[0023] In this embodiment, as Figure 4 shown, the first robotic arm 6 includes a base 8, a rotatable turntable 9 is connected to the base 8, a large arm 10 with one end hinged to the turntable 9 is connected to the turntable 9, a wrist body 11 is hinged to the end of the large arm 10 away from the turntable 9, a wrist 12 is hinged to the end of the wrist body 11 away from the large arm 10, and the wrist 12 is fixedly connected to one end of the ball rod 7, driving the ball rod 7 to perform basic actions such as moving and rotating, so as to complete the feeding.

[0024] The primary mold mechanism 1 includes a primary mold frame 13, on which a funnel, an openable and closable clamp arm 15, and an air-blowing mechanism 16 are provided. The material picking mechanism 4 adds the material into the funnel, and the material falls into the clamp arm 15 and is blown by the air-blowing mechanism 16 to form a primary embryo.

[0025] The transfer mechanism 5 includes a second robotic arm 17 and a moving fixture 18 connected to the second robotic arm 17. A positioning ring is provided at one end of the moving fixture 18 connected to the second robotic arm 17, and a quick-change joint 20 is connected to the end of the second robotic arm 17, which can quickly replace the moving fixture 18. In this embodiment, the structure of the second robotic arm 17 is the same as that of the first robotic arm 6 and will not be described in detail.

[0026] In this embodiment, the quick-change joint 20 is an electromagnetic connector, and the electromagnetic connector includes an electromagnet that can generate magnetism when energized and can adsorb the positioning ring. The electromagnetic connector is the same as that in the prior art and will not be described in detail.

[0027] In this embodiment, during operation, there are two sets of moving fixtures 18 corresponding to the second robotic arm 17. One set is connected to the second robotic arm 17 and is transferred from the primary mold mechanism 1 to the intermediate mold mechanism 2 and then to the final mold mechanism 3 by the second robotic arm 17, and the other set is located in the primary mold mechanism 1 to receive the primary embryo.

[0028] In this embodiment, a cylinder mounting plate 21 is further fixedly connected to the primary mold frame 13. A first cylinder 22 that can move close to or away from the clamp arm 15 and a second cylinder 23 perpendicular to the first cylinder 22 are provided on the cylinder mounting plate 21. One set of moving fixtures 18 is located on the primary mold frame 13 below the clamp arm 15, and the formed primary embryo is located on the moving fixture 18. The second robotic arm 17 drives the other set of moving fixtures 18 to move and places this set of moving fixtures 18 on the output end of the second cylinder 23 and separates the two. Then, the second robotic arm 17 moves to the moving fixture 18 that drives the primary embryo and connects with it. Driven by the second robotic arm 17, the moving fixture 18 drives the primary embryo to be transferred from the primary mold mechanism 1 to the intermediate mold mechanism 2. At the same time, the first cylinder 22 and the second cylinder 23 cooperate to push the moving fixture 18 under the clamp arm 15. The material picking mechanism 4 operates, and the primary mold mechanism 1 works. The formed primary embryo is again located on the moving fixture 18, and this process is repeated in turn. The second robotic arm 17 realizes continuous transportation and transfer, and the two sets of moving fixtures 18 alternate. Under the action of the quick-change joint, it not only does not cause the second robotic arm 17 to wait, improves production efficiency, but also reduces the labor intensity of workers and saves manpower.

[0029] In this embodiment, the middle mold mechanism 2 includes a middle mold frame 24, on which a middle mold clamp 25 that can be opened and closed and a first positive blowing mechanism 26 are provided. The mold forming mechanism 3 includes a mold forming frame 27, on which a mold forming clamp 28 that can be opened and closed and a second positive blowing mechanism 29 are provided. The structures of the middle mold mechanism 2 and the mold forming mechanism 3 belong to the prior art and are not described in detail. A movable bottle clamp 30 is also provided on the mold forming frame 27. Figure 3 As shown, the bottle clamp 30 is a pneumatic switch clamp, the bottle clamp 30 is connected to a cantilever 31, the cantilever 31 is connected to a motor driving the cantilever 31 to swing, the motor is a servo motor 32, the servo motor 32 is connected to one end of the cantilever 31, and the bottle clamp 30 is connected to the other end of the cantilever 31. The servo motor 32 controls the cantilever 31 to control the bottle clamp 30. When the bottle clamp 30 is away from the molding mechanism 3, space is made for the transfer mechanism 5 to drive the embryo into the molding mechanism 3. The cantilever 31 drives the bottle clamp 30 to move. Compared with the linear movement, no guide is required, the structure is simpler, and the swing can realize the movement in both horizontal and vertical directions at the same time. Compared with the linear movement, a set of power devices is saved, which is more cost-effective.

[0030] After the mobile clamp 18 places the middle embryo in the molding mechanism 3, the mobile clamp 18 is separated from the embryo, and then the molding mechanism 3 processes the middle embryo into the embryo. After completion, the servo motor 32 drives the cantilever 31 to swing, so that the bottle clamp 30 moves to the embryo position and clamps the embryo. The servo motor 32 drives the cantilever 31 to move in the opposite direction again, and the bottle clamp 30 clamps the embryo away from the molding mechanism 3 to the annealing position for annealing.

[0031] The second robot arm 17 places the empty mobile fixture 18 on the cylinder mounting plate, and then moves to the primary mold mechanism 1 to connect and transfer the mobile fixture 18 with the primary embryo to the middle mold mechanism 2. The first cylinder 22 and the second cylinder 23 push the empty mobile fixture 18 into the primary mold mechanism 1, and clamp the primary embryo at the middle mold mechanism 2. The middle mold mechanism 2 processes the primary embryo into a medium embryo, and then drives the medium embryo to be transferred to the mold forming mechanism 3. After the mold forming clamp 28 in the mold forming mechanism 3 fixes the medium embryo, the mobile fixture 18 opens and separates from the medium embryo. At this time, the primary embryo in the primary mold mechanism 1 is ready again, and the second robot arm 17 takes The movable movable fixture 18 is placed on the cylinder mounting plate, and then the movable fixture 18 with the blank is transferred to the middle mold mechanism 2. At this time, the blank is processed in the mold mechanism 3, and the bottle clamp 30 clamps the blank out, and the transfer mechanism 5 continues to drive the movable fixture 18 to move, and so on. Each mechanism works uninterruptedly under the movement of the transfer mechanism 5. One of the two sets of movable fixtures 18 moves under the drive of the second mechanical arm 17 to realize the slow molding of the glass bottle, and the other set receives the blank in the blank mold frame 13, alternating in sequence without waiting, which not only improves production efficiency but also reduces the labor intensity of workers.

Claims

1. A special-shaped bottle-making machine with a small mouth and a large bottle body, characterized in that: It includes a primary mold mechanism, an intermediate mold mechanism, a final mold mechanism, a material picking mechanism for adding materials to the primary mold mechanism, and a transfer mechanism for sequentially transferring semi-finished products from the primary mold mechanism, the intermediate mold mechanism, and the final mold mechanism. The primary mold mechanism is located on one side, the intermediate mold mechanism and the final mold mechanism are located on the other side, and the included angle between the two sides is set to be an obtuse angle. The transfer mechanism is located within the space enclosed by the primary mold mechanism, the intermediate mold mechanism, and the final mold mechanism, and the material picking mechanism is located on the side of the primary mold mechanism away from the transfer mechanism.

2. A special bottle-making machine for small-mouth large-bottle, according to claim 1, characterized in that: The material picking mechanism includes a first robotic arm and a cue stick clamped by the first robotic arm.

3. The special bottle-making machine for small-mouth large-bottle according to claim 2, wherein: The first robotic arm includes a base, a rotatable turntable connected to the base, a boom with one end hinged to the turntable, a wrist body hinged to the other end of the boom away from the turntable, a wrist hinged to the other end of the wrist body away from the boom, and the wrist is fixedly connected to one end of the cue stick.

4. A special-shaped bottle-making machine for small-mouth large-bottle, according to claim 1, wherein: The primary mold mechanism includes a primary mold frame, on which a funnel, an openable and closable clamp arm, and an air puffing mechanism are provided.

5. A special-shaped bottle-making machine for small-mouth large bottles according to claim 4, characterized in that: The transfer mechanism includes a second robotic arm and a moving fixture connected to the second robotic arm. A positioning ring is provided at one end of the moving fixture connected to the second connecting arm, and a quick-change joint is connected to the end of the second robotic arm.

6. The special bottle-making machine for small-mouth large-bottle according to claim 5, wherein: There are two groups of moving fixtures corresponding to the second robotic arm. One group is connected to the second robotic arm and realizes the transfer from the primary mold mechanism to the intermediate mold mechanism and then to the final mold mechanism by the second robotic arm, and the other group is located within the primary mold mechanism to receive the initial embryo.

7. A special bottle-making machine for small-mouth large-bottle, according to claim 5, characterized in that: A cylinder mounting plate is also fixedly connected to the primary mold frame, and a first cylinder that can move closer to or away from the clamp arm direction and a second cylinder perpendicular to the first cylinder are provided on the cylinder mounting plate.

8. A special bottle-making machine for small-mouth large-bottle according to any one of claims 1 to 7, characterized in that: The final mold mechanism includes a final mold frame, and a movable bottle clamping fixture is also provided on the final mold frame.

9. A special-shaped bottle-making machine for small-mouth large-bottle, according to claim 8, characterized in that: The bottle clamping fixture is a pneumatic switch clamp. The bottle clamping fixture is connected to a cantilever, and the cantilever is connected to a motor that drives it to swing. The motor is a servo motor, and the servo motor is connected to one end of the cantilever, and the bottle clamping fixture is connected to the other end of the cantilever.

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