Kiln car for roasting sintered wallboards

By setting up high-temperature resistant ceramic pipes and reinforced support components on the kiln truck, the problem of the kiln truck being unable to stack wall panels is solved, the production efficiency and service life of the equipment are improved, and efficient and stable wall panel conveying and supporting are achieved.

CN223106655UActive Publication Date: 2025-07-15CHONGQING XINZHUO NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421842421.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-15
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing kiln trucks cannot stack dry blank wall panels of different layers, resulting in poor equipment applicability, high labor costs, reduced use strength of refractory brick walls, unstable support, and easy equipment to be damaged.

Method used

A kiln car consisting of high temperature resistant ceramic tubes and reinforced support components is designed, which can be rotated to improve placement efficiency, and the support components reinforce the refractory brick walls with fastening bolts and trapezoidal moving blocks to enhance support stability.

Benefits of technology

It improves the placement efficiency of dry blank wall panels, saves human resources, enhances the use strength and life of the kiln truck, and ensures the stability and durability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106655U_ABST
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Abstract

The utility model discloses a kiln car for roasting sintered wallboards, which belongs to the technical field of kiln cars and comprises a kiln car body, protective baffles are arranged on two sides of the bottom end of the kiln car body, wheel parts are arranged on one sides of the protective baffles, a traction block is arranged at the bottom of one end of the kiln car body, and a refractory brick wall is arranged at the upper end of the kiln car body. A plurality of high-temperature-resistant ceramic tubes are arranged on one side of the refractory brick wall at equal intervals, ceramic tube shaft seats corresponding to the high-temperature-resistant ceramic tubes are arranged in the refractory brick wall, and a reinforcing supporting assembly is arranged on the surface of the refractory brick wall. The high-temperature-resistant ceramic tube is arranged to rotate along the ceramic tube shaft seat, friction generated when the ceramic tube rotates or moves is reduced, dry blank wallboards can be conveyed, placing efficiency is improved, manpower resources are saved, the using effect of equipment is guaranteed, meanwhile, the dry blank wallboards can deform in the roasting process, and the dry blank wallboards are prevented from being damaged. The ceramic tube can move left and right in the axis direction, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of kiln cars, and particularly relates to a kiln car for roasting sintered wall panels. Background Art

[0002] A kiln car refers to the transportation equipment of a tunnel kiln. During operation, it has to bear the gravity of the items on the car (including lining bricks and material stacks) and the thrust of the pusher. The working temperature of the kiln car is relatively high and it has to withstand repeated temperature changes. Therefore, the kiln car should have sufficient strength and heat resistance.

[0003] The existing kiln cars cannot stack dry blank wall panels of different layers during use, resulting in poor applicability of the equipment, inconvenient loading and unloading of dry blank wall panels, wasting human resources, increasing labor costs, and the service strength of the refractory brick walls on both sides of the kiln car decreases after long-term roasting, unable to ensure the stability of support, resulting in damage to the kiln car. Summary of the Utility Model

[0004] To solve the problems raised in the above background art, the utility model provides a kiln car for roasting sintered wall panels, which has the characteristics of high production efficiency and high service strength.

[0005] To achieve the above object, the utility model provides the following technical solution: A kiln car for roasting sintered wall panels, including a kiln car body. Protective baffles are arranged on both sides at the bottom end of the kiln car body. A wheel component is arranged on one side of the protective baffle. A traction block is arranged at the bottom of one end of the kiln car body. A refractory brick wall is arranged at the upper end of the kiln car body. A number of high-temperature resistant ceramic tubes are arranged at equal intervals on one side of the refractory brick wall. Ceramic tube shaft seats are arranged inside the refractory brick wall corresponding to the high-temperature resistant ceramic tubes. A strengthening support assembly is arranged on the surface of the refractory brick wall.

[0006] Preferably, the strengthening support assembly includes side baffles, fastening bolts, limit retaining frames, positioning plugs, trapezoidal movable blocks and positioning holes. Among them, limit retaining frames are symmetrically arranged on the surface of the refractory brick wall. Side baffles are arranged inside the limit retaining frames. Positioning holes are arranged at both ends of the side baffles. Fastening bolts are arranged inside the positioning holes. Trapezoidal movable blocks are symmetrically arranged inside both ends of the side baffles. A positioning plug is arranged at one end of the trapezoidal movable block.

[0007] Preferably, installation grooves corresponding to the side baffles are arranged inside the limit retaining frames, and jacks are symmetrically arranged inside the installation grooves.

[0008] Preferably, a fixing plate is arranged on one side inside the side baffle, and high-temperature resistant springs are arranged on the surface of the fixing plate corresponding to the trapezoidal movable blocks.

[0009] Preferably, the fixing plate is installed on the side inside the side baffle away from the trapezoidal movable block.

[0010] Preferably, the installation groove inside the limit retaining frame is arranged at intervals with the high-temperature resistant ceramic tube.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. By arranging the high-temperature resistant ceramic tube to rotate along the ceramic tube shaft seat, the present utility model reduces the friction when the ceramic tube rotates or displaces, so as to convey the dry blank wallboard, improve the placing efficiency, save human resources, ensure the use effect of the equipment. At the same time, during the roasting process, the dry blank wallboard will deform, and the ceramic tube can move left and right along the axial direction, improving the production efficiency and the finished product rate.

[0013] 2. By arranging the strengthening support component, the present utility model can reinforce the refractory brick wall through the strengthening support component before the use of the kiln car body, improve the protection effect of the refractory brick wall, ensure the use strength of the equipment, and extend the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the structural schematic diagram of the present utility model;

[0015] Figure 2 is the structural schematic diagram of the strengthening support component of the present utility model;

[0016] Figure 3 is the internal structural schematic diagram of the strengthening support component of the present utility model.

[0017] In the figure: 1, high-temperature resistant ceramic tube; 2, refractory brick wall; 3, strengthening support component; 31, side baffle; 32, fastening bolt; 33, limit retaining frame; 34, positioning plug; 35, high-temperature resistant spring; 36, trapezoidal movable block; 37, positioning hole; 38, fixing plate; 39, jack; 4, protective baffle; 5, kiln car body; 6, wheel component; 7, ceramic tube shaft seat; 8, traction block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0019] Embodiment 1

[0020] Please refer to Figures 1-3, the present utility model provides the following technical solutions: A kiln car for sintering wall panel roasting, including a kiln car main body 5, protective baffles 4 are arranged on both sides of the bottom end of the kiln car main body 5, a wheel component 6 is arranged on one side of the protective baffle 4, a traction block 8 is arranged at the bottom of one end of the kiln car main body 5, a refractory brick wall 2 is arranged on the upper end of the kiln car main body 5, a number of high-temperature resistant ceramic tubes 1 are arranged at equal intervals on one side of the refractory brick wall 2, ceramic tube shaft seats 7 are arranged inside the refractory brick wall 2 corresponding to the high-temperature resistant ceramic tubes 1, and a strengthening support assembly 3 is arranged on the surface of the refractory brick wall 2.

[0021] When this embodiment is in use: When roasting the dry blank wall panels, they can be respectively placed on the upper surface of the high-temperature resistant ceramic tubes 1. At the same time, the high-temperature resistant ceramic tubes 1 can rotate along the ceramic tube shaft seats 7 to convey the dry blank wall panels, improve the placement efficiency, save human resources, ensure the use effect of the equipment, and then the staff can perform a limit connection on the kiln car main body 5 through the traction block 8 to tow the kiln car main body 5 to move.

[0022] Embodiment 2

[0023] The difference between this embodiment and Embodiment 1 is: Specifically, the strengthening support assembly 3 includes side baffles 31, fastening bolts 32, limit retaining frames 33, positioning plugs 34, trapezoidal movable blocks 36 and positioning holes 37. Among them, limit retaining frames 33 are symmetrically arranged on the surface of the refractory brick wall 2, side baffles 31 are arranged inside the limit retaining frames 33, positioning holes 37 are arranged at both ends of the side baffles 31, fastening bolts 32 are arranged inside the positioning holes 37, trapezoidal movable blocks 36 are symmetrically arranged inside both ends of the side baffles 31, and positioning plugs 34 are arranged at one end of the trapezoidal movable blocks 36.

[0024] By adopting the above technical solutions, before the kiln car main body 5 is used, the refractory brick wall 2 can be reinforced through the strengthening support assembly 3. Limit retaining frames 33 are arranged at both ends of the refractory brick wall 2 to wrap it. Then, the side baffles 31 are clamped into the installation grooves inside the limit retaining frames 33, and then the fastening bolts 32 are correspondingly inserted into the positioning holes 37 and tightened. The fastening bolts 32 abut against one end of the two groups of trapezoidal movable blocks 36 and make them move away from each other. At the same time, the positioning plugs 34 at one end of the trapezoidal movable blocks 36 are inserted into the jacks 39 inside the limit retaining frames 33. At this time, the high-temperature resistant springs 35 are stretched by force. After the fastening bolts 32 are tightened, the trapezoidal movable blocks 36 can be stably supported to prevent the positioning plugs 34 from resetting, ensure the stability of the installation of the side baffles 31, improve the protection effect of the refractory brick wall 2, ensure the use strength of the equipment, and extend the service life.

[0025] Specifically, installation grooves corresponding to the side baffles 31 are arranged inside the limit retaining frames 33, and jacks 39 are symmetrically arranged inside the installation grooves.

[0026] By adopting the above technical solution, the accuracy and stability of the installation of the side baffle 31 are ensured, the supporting effect is improved, and the supporting strength is ensured.

[0027] Specifically, a fixing plate 38 is provided on one side inside the side baffle 31, and a high-temperature resistant spring 35 is provided on the surface of the fixing plate 38 corresponding to the trapezoidal movable block 36.

[0028] By adopting the above technical solution, the high-temperature resistant spring 35 can pull the trapezoidal movable block 36 to reset after the fastening bolt 32 becomes loose, facilitating the disassembly of the side baffle 31 and improving work efficiency.

[0029] Specifically, the fixing plate 38 is installed on the side inside the side baffle 31 away from the trapezoidal movable block 36.

[0030] By adopting the above technical solution, it is convenient for the high-temperature resistant spring 35 to play its role and will not affect the movement of the trapezoidal movable block 36, ensuring the use effect of the equipment.

[0031] Specifically, the installation grooves inside the limit retaining frame 33 are arranged at intervals from the high-temperature resistant ceramic tube 1.

[0032] By adopting the above technical solution, it is prevented that the installation of the side baffle 31 blocks the high-temperature resistant ceramic tube 1, improving the use quality of the equipment.

[0033] When this embodiment is in use: Before the use of the kiln car body 5, the refractory brick wall 2 can be reinforced through the strengthening support assembly 3. Limit retaining frames 33 are arranged at both ends of the refractory brick wall 2 to wrap it, and then the side baffle 31 is clamped into the installation groove inside the limit retaining frame 33. Then, the fastening bolt 32 is correspondingly inserted into the positioning hole 37 and tightened. The fastening bolt 32 abuts against one end of the two trapezoidal movable blocks 36 and makes them move away from each other. At the same time, the positioning plug 34 at one end of the trapezoidal movable block 36 is inserted into the jack 39 inside the limit retaining frame 33. At this time, the high-temperature resistant spring 35 is stretched under force. After the fastening bolt 32 is tightened, the trapezoidal movable block 36 can be stably supported, preventing the positioning plug 34 from resetting, ensuring the stability of the installation of the side baffle 31, improving the protection effect of the refractory brick wall 2, ensuring the use strength of the equipment, and increasing the service life.

[0034] The working principle and usage process of the present utility model: When the present utility model is in use, when baking the dry blank wallboard, it can be respectively placed on the upper surface of the high-temperature resistant ceramic tube 1. At the same time, the high-temperature resistant ceramic tube 1 can rotate along the ceramic tube axis seat 7 to facilitate the conveying of the dry blank wallboard, improving the placement efficiency, saving human resources, and ensuring the use effect of the equipment. Then, the staff can perform a limit connection on the kiln car body 5 through the traction block 8 to facilitate the traction of the kiln car body 5 to move;

[0035] Before the use of the kiln car body 5, the refractory brick wall 2 can be reinforced by the strengthening support component 3. Limit retaining frames 33 are arranged at both ends of the refractory brick wall 2 to wrap it. Then, the side baffle 31 is clamped into the installation groove inside the limit retaining frame 33. Next, the fastening bolt 32 and the positioning hole 37 are correspondingly inserted and tightened. The fastening bolt 32 abuts against one end of the two trapezoidal movable blocks 36 and makes them move away from each other. At the same time, the positioning plug 34 at one end of the trapezoidal movable block 36 is inserted into the jack 39 inside the limit retaining frame 33. At this time, the high-temperature resistant spring 35 is stretched under force. After the fastening bolt 32 is tightened, the trapezoidal movable block 36 can be stably supported, preventing the positioning plug 34 from resetting, ensuring the stability of the installation of the side baffle 31, improving the protection effect of the refractory brick wall 2, ensuring the use strength of the equipment, and increasing the service life.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kiln car for sintering wall panel roasting, comprising a kiln car main body, wherein both sides of the bottom end of the kiln car main body are provided with protective baffles, one side of the protective baffles is provided with wheel components, the bottom of one end of the kiln car main body is provided with a traction block, the upper end of the kiln car main body is provided with a refractory brick wall, and a plurality of high-temperature resistant ceramic tubes are arranged at equal intervals on one side of the refractory brick wall. A ceramic tube shaft seat is arranged inside the refractory brick wall corresponding to the high-temperature resistant ceramic tubes. It is characterized in that: A reinforcing support assembly is provided on the surface of the refractory brick wall; The reinforcing support assembly includes side baffles, fastening bolts, limit brackets, positioning inserts, trapezoidal movable blocks and positioning holes. Among them, limit brackets are symmetrically arranged on the surface of the refractory brick wall, side baffles are arranged inside the limit brackets, positioning holes are arranged at both ends of the side baffles, fastening bolts are arranged inside the positioning holes, trapezoidal movable blocks are symmetrically arranged inside both ends of the side baffles, and positioning inserts are arranged at one end of the trapezoidal movable blocks.

2. A kiln car for roasting sintered wall panels according to claim 1, characterized in that: Installation grooves corresponding to the side baffles are arranged inside the limit brackets, and insertion holes are symmetrically arranged inside the installation grooves.

3. A kiln car for sintered wallboard roasting according to claim 1, characterized in that: A fixing plate is arranged on one side inside the side baffle, and high-temperature resistant springs are arranged on the surface of the fixing plate corresponding to the trapezoidal movable blocks.

4. A kiln car for roasting sintered wall panels according to claim 3, characterized in that: The fixing plate is installed on the side inside the side baffle away from the trapezoidal movable block.

5. A kiln car for roasting sintered wall panels according to claim 2, characterized in that: The installation grooves inside the limit brackets are arranged at intervals from the high-temperature resistant ceramic tubes.