Ash poking equipment convenient for maintenance of activation furnace

The divarication device with a copper tube and integrated dust collection system addresses the challenge of adhered and clumped ash in active carbon activation furnaces, enhancing maintenance efficiency and environmental safety.

CN223106693UActive Publication Date: 2025-07-15SHENMU GUOPU ACTIVATED CARBON CO LTD
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Patent Information

Application Number
CN202422021657.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-15
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Existing ash-poking equipment is difficult to effectively clean up the ash on the inner wall of the activation furnace feed pipe, and dust pollution occurs during the cleaning process, which is harmful to health.

Method used

A dust-punching equipment including a dust-punching rod, a spiral plate, a flat plate, a conical block and a vacuum cleaner mechanism is designed. The dust-punching mechanism collects dust and reduces air pollution.

Benefits of technology

Improve the cleaning efficiency of clumping ash, reduce dust dissipation, and protect the environment and health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106693U_ABST
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Abstract

The utility model relates to the field of activation furnace auxiliary ash removal, and discloses an ash poking device convenient for activation furnace maintenance, which comprises a main machine, the right side of the main machine is fixedly connected with a copper pipe, the left side of the main machine is fixedly connected with a T-shaped joint, the copper pipe is internally provided with an ash poking mechanism, and the ash poking mechanism comprises a copper column. The copper column is arranged inside the copper pipe, one end of the copper column is fixedly connected with a handle, the handle penetrates through and is rotatably installed on the inner wall of the T-shaped connector, the other end of the copper column is fixedly connected with an ash poking rod, the ash poking rod is rotatably installed on the inner wall of the copper pipe, and the circumferential surface of the ash poking rod is fixedly connected with a spiral plate. According to the dust removing device for the activation furnace, through the cooperation of the dust poking rod, the spiral plate, the flat plate, the conical block, the handle and the copper column, dust adhering to the inner wall of the activation furnace can be removed, meanwhile, caked dust which settles for a long time can be rapidly removed, and the cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of auxiliary ash cleaning of an activation furnace, in particular to a cinder poking device for facilitating the maintenance of an activation furnace. Background Art

[0002] An activated carbon activation furnace is a device that uses oxygen-containing gas as an activator to carry out oxidation-reduction reactions with carbon particles at high temperatures to produce activated carbon. Before feeding carbon powder raw materials into the activation furnace, it is necessary to preheat the carbon powder raw materials, mainly to dry the moisture in the carbon powder raw materials so that they can burn fully in the furnace. The non-combustible substances generated after combustion will precipitate on the inner wall of the feed pipe of the activation furnace, affecting the normal progress of subsequent feeding operations, and a cinder poking device is needed for cleaning.

[0003] In the prior art, the general cinder poking device is to use a user to hold a cinder poking roller to poke the ash in the feed pipe of the activation furnace to poke open the ash adhering to the inner wall of the feed pipe of the activation furnace. However, during the high-temperature sintering process, the ash generated by combustion precipitates and forms caked ash on the inner wall of the feed pipe, and the caked ash adhering to the inner wall of the feed pipe is difficult to clean off, increasing the cleaning difficulty of the staff. At the same time, the dust generated during cinder poking drifts, polluting the surrounding environmental air and posing a hazard to the physical health of the staff. For this reason, a cinder poking device for facilitating the maintenance of an activation furnace is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a cinder poking device for facilitating the maintenance of an activation furnace, aiming to improve the problem of "the caked ash adhering to the inner wall of the feed pipe is difficult to directly clean off" in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: A cinder poking device for facilitating the maintenance of an activation furnace, including a main body. A copper pipe is fixedly connected to the right side of the main body, and a T-shaped joint is fixedly connected to the left side of the main body. A cinder poking mechanism is arranged inside the copper pipe. The cinder poking mechanism includes a copper column arranged inside the copper pipe. One end of the copper column is fixedly connected to a crank, the crank penetrates and is rotatably installed on the inner wall of the T-shaped joint, the other end of the copper column is fixedly connected to a cinder poking rod, the cinder poking rod is rotatably installed on the inner wall of the copper pipe, a spiral plate is fixedly connected to the circumferential surface of the cinder poking rod, a flat plate is fixedly connected to the circumferential surface of the cinder poking rod, a conical block is fixedly connected to the end of the cinder poking rod far from the copper column, and a dust suction mechanism is arranged on the top of the main body.

[0006] As a further description of the above technical solution:

[0007] The left end of the copper pipe penetrates and is fixedly installed on the inner wall of the main body, and the left end of the copper pipe is fixedly connected to the right end of the T-shaped joint.

[0008] As a further description of the above technical solution:

[0009] The copper tube is a hollow circular tube that can be bent, and the copper column is a solid circular tube that can be bent.

[0010] As a further description of the above technical solution:

[0011] The dust suction mechanism includes a dust suction device, which is fixedly installed on the top of the main body, and the dust suction device is connected through an air pipe and a T-shaped joint.

[0012] As a further description of the above technical solution:

[0013] The dust suction mechanism further includes a dust collection box, which is arranged inside the dust suction device, and the bottom of the dust collection box is connected to the inner wall of the dust suction device through a spring.

[0014] As a further description of the above technical solution:

[0015] The dust suction mechanism further includes a cover plate, with buckles arranged on the left and right sides of the cover plate, a clamping groove arranged on the inner wall of the dust suction device, and the bottom of the cover plate contacts the top of the dust collection box.

[0016] As a further description of the above technical solution:

[0017] The dust suction mechanism further includes a filter screen, an air vent groove is arranged inside the dust suction device, and the filter screen is installed on the inner wall of the air vent groove.

[0018] As a further description of the above technical solution:

[0019] A handheld part is fixedly connected to the surface of the main body.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, through the cooperation of the ash poking rod, spiral plate, flat plate, conical block, crank, and copper column, the ash adhering to the inner wall of the activation furnace can be cleaned, and at the same time, the ash that has been precipitated for a long time and has caked can be quickly cleaned, improving the cleaning effect.

[0022] 2. In the utility model, by setting a dust suction mechanism, the dust and dust generated during the ash poking process are sucked and collected, reducing the adverse effects on human health caused by air pollution due to dust escaping into the surrounding air. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional structural schematic diagram of the whole in the utility model;

[0024] Figure 2Schematic left view of the three-dimensional split structure of the dust suction mechanism in the present utility model;

[0025] Figure 3 Schematic right view of the three-dimensional split structure of the dust suction mechanism in the present utility model;

[0026] Figure 4 Schematic sectional view of the three-dimensional structure of the ash poking mechanism in the present utility model;

[0027] Figure 5 Schematic sectional view of the three-dimensional structure of the main body, dust suction device, T-shaped joint, air pipe, hand-held part, copper column, and crank in the present utility model.

[0028] Legend:

[0029] 1. Main body; 2. Copper pipe; 3. T-shaped joint; 4. Copper column; 5. Ash poking rod; 6. Spiral plate; 7. Flat plate; 8. Conical block; 9. Crank; 10. Air pipe; 11. Dust suction device; 12. Dust collection box; 13. Spring; 14. Cover plate; 15. Buckle; 16. Ventilation groove; 17. Filter screen; 18. Hand-held part. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Refer to Figure 1 、 Figure 5 , an embodiment provided by the present utility model: A cinder poking device for facilitating the maintenance of an activation furnace, including a main body 1, a hand-held part 18 for facilitating the staff to hold is fixedly connected to the surface of the main body 1 to improve the stability of the main body 1 during operation. A copper pipe 2 is fixedly connected to the right side of the main body 1. A through hole is provided on the surface of the copper pipe 2 to facilitate sucking the ash poked open by the ash poking rod 5 into the interior of the copper pipe 2. A T-shaped joint 3 is fixedly connected to the left side of the main body 1. The left end of the copper pipe 2 penetrates and is fixedly installed on the inner wall of the main body 1. The left end of the copper pipe 2 is fixedly connected to the right end of the T-shaped joint 3. The interior of the copper pipe 2 and the interior of the T-shaped joint 3 are in communication. The copper pipe 2 is a bendable hollow circular pipe, which is convenient for adapting to the curved environment inside the feed pipe during the maintenance of the activation furnace and improving the effect of cinder poking. An ash poking mechanism is provided inside the copper pipe 2.

[0032] Refer to Figure 4 、 Figure 5, The ash-poking mechanism includes a copper column 4. The copper column 4 is a solid circular tube that can be bent. The copper column 4 is arranged inside the copper tube 2. The outer diameter of the copper column 4 is smaller than the inner diameter of the copper tube 2. One end of the copper column 4 is fixedly connected with a crank 9 that facilitates the staff to rotate the copper column 4, which is convenient and labor-saving. The crank 9 penetrates and is rotatably installed on the inner wall of the T-shaped joint 3. The other end of the copper column 4 is fixedly connected with an ash-poking rod 5. The ash-poking rod 5 is rotatably installed on the inner wall of the copper tube 2. The copper column 4 has good extensibility. When the crank 9 rotates, it can drive the ash-poking rod 5 to rotate through the copper column 4. The circumferential surface of the ash-poking rod 5 is fixedly connected with a spiral plate 6, and the spiral plate 6 is beneficial to increasing the contact area and improving the cleaning effect. The circumferential surface of the ash-poking rod 5 is fixedly connected with a flat plate 7, and the rotation of the flat plate 7 is beneficial to cleaning the ash adhering to the inner wall of the activation furnace feed pipe. One end of the ash-poking rod 5 far from the copper column 4 is fixedly connected with a conical block 8 with a tip on the right side, which is beneficial to cleaning the harder caked ash. A dust suction mechanism is arranged on the top of the main machine 1.

[0033] Refer to Figure 1 - Figure 4 , The dust suction mechanism includes a dust suction device 11. When the dust suction device 11 works, it generates negative pressure inside the air pipe 10, which is a prior art. The dust suction device 11 is fixedly installed on the top of the main machine 1. The dust suction device 11 is connected to the T-shaped joint 3 through the air pipe 10, and the inside of the T-shaped joint 3 is communicated with the inside of the air pipe 10. The dust suction mechanism also includes a dust collection box 12 for collecting ash. The dust collection box 12 is arranged inside the dust suction device 11. The bottom of the dust collection box 12 is connected to the inner wall of the dust suction device 11 through a spring 13, and the spring 13 can push the dust collection box 12 upward for convenient taking.

[0034] Refer to Figure 2 、 Figure 3 , The dust suction mechanism also includes a cover plate 14 for protecting the internal structure. The left and right sides of the cover plate 14 are provided with buckles 15. The inner wall of the dust suction device 11 is provided with a clamping groove matching the buckles 15. The cover plate 14 is detachably connected to the dust suction device 11 through the buckles 15. The bottom of the cover plate 14 contacts the top of the dust collection box 12. The dust suction mechanism also includes a filter screen 17 for blocking ash. An air vent groove 16 is arranged inside the dust suction device 11. The filter screen 17 is installed on the inner wall of the air vent groove 16. By the filter screen 17, the content of ash in the air is reduced, thereby improving the air quality and being beneficial to environmental protection.

[0035] Working principle: When in use, the copper tube 2 is inserted into the activation furnace feed pipe to be repaired. Through the bending of the copper tube 2, the ash-poking rod 5 is sent to the place where the activation furnace feed pipe needs to be cleaned of ash. Then the crank 9 is rotated. The rotation of the crank 9 drives the copper column 4 to rotate. The rotation of the copper column 4 drives the ash-poking rod 5 to rotate. The rotation of the ash-poking rod 5 drives the spiral plate 6, the flat plate 7, and the conical block 8 to rotate together, poking open the ash generated by combustion in the activation furnace feed pipe, which is beneficial to the subsequent combustion of the incoming materials.

[0036] When poking the ash, the dust suction device 11 can also be turned on. When the dust suction device 11 works, a negative pressure is generated inside the air pipe 10, the T-joint 3, and the copper pipe 2, so that the ash poked open by the ash poking rod 5 is sucked into the copper pipe 2 through the through hole, and then passes through the T-joint 3 and the air pipe 10 and is sucked into the interior of the dust suction device 11. After being intercepted by the filter net 17, the ash falls inside the dust collection box 12, which is convenient for subsequent centralized treatment. When it is necessary to clean the dust collection box 12, the restriction of the cover plate 14 is released by the buckle 15, and the cover plate 14 is removed from the top of the dust suction device 11. The dust collection box 12 is ejected under the action of the spring 13, which is convenient for taking and improves the work efficiency.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cinder poking device for facilitating the maintenance of an activation furnace, comprising a main machine (1), characterized in that: On the right side of the host (1), a copper pipe (2) is fixedly connected. On the left side of the host (1), a T-shaped joint (3) is fixedly connected. Inside the copper pipe (2), a soot-cleaning mechanism is arranged. The soot-cleaning mechanism includes a copper column (4). The copper column (4) is arranged inside the copper pipe (2). One end of the copper column (4) is fixedly connected to a crank (9). The crank (9) penetrates and is rotatably installed on the inner wall of the T-shaped joint (3). The other end of the copper column (4) is fixedly connected to a soot-cleaning rod (5). The soot-cleaning rod (5) is rotatably installed on the inner wall of the copper pipe (2). On the circumferential surface of the soot-cleaning rod (5), a spiral plate (6) is fixedly connected. On the circumferential surface of the soot-cleaning rod (5), a flat plate (7) is fixedly connected. The end of the soot-cleaning rod (5) far from the copper column (4) is fixedly connected to a tapered block (8). On the top of the host (1), a dust suction mechanism is arranged.

2. The ash-poking device for facilitating the maintenance of the activation furnace according to claim 1, wherein: The left end of the copper pipe (2) penetrates and is fixedly installed on the inner wall of the host (1). The left end of the copper pipe (2) and the right end of the T-shaped joint (3) are fixedly connected.

3. A cinder poking device for facilitating the overhaul of an activation furnace according to claim 1, characterized in that: The copper pipe (2) is a bendable hollow circular pipe, and the copper column (4) is a bendable solid circular pipe.

4. A cinder poking device for facilitating the maintenance of an activation furnace according to claim 1, characterized in that: The dust suction mechanism includes a dust suction device (11). The dust suction device (11) is fixedly installed on the top of the host (1). The dust suction device (11) is connected to the T-shaped joint (3) through an air pipe (10).

5. The ash-poking device for facilitating the maintenance of the activation furnace according to claim 3, wherein: The dust suction mechanism further includes a dust collection box (12). The dust collection box (12) is arranged inside the dust suction device (11). The bottom of the dust collection box (12) is connected to the inner wall of the dust suction device (11) through a spring (13).

6. The ash poking device for facilitating the maintenance of the activation furnace according to claim 5, wherein: The dust suction mechanism further includes a cover plate (14). On the left and right sides of the cover plate (14), there are buckles (15). On the inner wall of the dust suction device (11), there are clamping grooves. The bottom of the cover plate (14) contacts the top of the dust collection box (12).

7. The ash-poking equipment for facilitating the overhaul of the activation furnace according to claim 6, characterized in that: The dust suction mechanism further includes a filter screen (17). Inside the dust suction device (11), there is a ventilation groove (16). The filter screen (17) is installed on the inner wall of the ventilation groove (16).

8. The ash poking device for facilitating the maintenance of the activation furnace according to claim 1, wherein: On the surface of the host (1), a handheld part (18) is fixedly connected.