Emulsifying kettle with in-vitro filtering function

Abstract

The utility model discloses an emulsifying kettle with an in-vitro filtering function, and relates to the technical field of emulsifying kettles. The reaction kettle comprises a kettle body, a stirring assembly is installed in an inner cavity of the kettle body, a filtering assembly is installed at the upper end of the kettle body, a feeding hopper is installed on the filtering assembly, and a storage assembly is further installed on the filtering assembly. Impurities in materials can be filtered out through the filtering assembly, the situation that the impurities and the materials are mixed into the kettle body before and influence the emulsification quality of the materials is avoided, the emulsification effect is improved, the filtered impurities can enter the storage assembly by driving the filtering assembly, and therefore the impurities are stored in the storage assembly in a centralized mode; and therefore, the device does not need to stop equipment regularly, workers do not need to clean the filter screen any more, the filtering device can work for a long time, filtering treatment can be carried out, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of emulsifying kettles, and particularly relates to an emulsifying kettle with external filtration. Background Art

[0002] An emulsifying kettle is a device used for emulsification reactions. It integrates functions of shearing emulsification, dispersion, and stirring, and is mainly applicable to industries such as paint making, coating, and pharmaceuticals for particle refinement experiments, emulsification stability experiments, or production of products such as emulsions, syrups, and oral liquids. The working principle of the emulsifying kettle is that a high-power first motor drives the main shaft to rotate at a high speed, forming a vacuum state, so that the material undergoes strong impact, crushing, centrifugal extrusion, liquid layer friction, and strong shearing between the rotor and stator gaps, generating a stable emulsion.

[0003] During daily use, when performing emulsification operations on some fixed materials, it is usually necessary to first filter out the internal impurities to prevent them from entering the interior of the emulsifying kettle body to ensure the quality of the emulsified material. Currently, the filtration device of the emulsifying kettle generally uses a simple filter screen for processing. However, over time, the impurities will clog the filter screen, and it is necessary to manually stop the filtration device regularly, remove the filter screen from the device for cleaning. This results in its inability to be suitable for long-term operation, requiring manual operation, with low practicality and low production efficiency.

[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Summary of the Utility Model

[0005] Regarding the problems in the related technology, the utility model proposes an emulsifying kettle with external filtration to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model provides an emulsifying kettle with external filtration, including a kettle body. A stirring assembly is installed in the inner cavity of the kettle body, a filtration assembly is installed at the upper end of the kettle body, a feed hopper is installed on the filtration assembly, and a storage assembly is also installed on the filtration assembly;

[0008] The feed hopper is used to convey materials into the filtration assembly, so that the filtration assembly filters out the impurities in the materials. The filtered materials will enter the inner cavity of the kettle body through the filtration assembly. The stirring assembly is used to stir the materials in the inner cavity of the kettle body, and the filtration assembly can convey the filtered impurities into the storage assembly.

[0009] Furthermore, the filtering component includes a filtering pipeline, which is installed on the upper surface of the kettle body. The lower end of the filtering pipeline communicates with the inner cavity of the kettle body. The feeding hopper is installed at the lower end of the filtering pipeline and communicates with the inside of the filtering pipeline. A filter screen is installed at the lower end of the filtering pipeline, and a heating layer is installed on the inner wall of the lower end of the filtering pipeline.

[0010] Furthermore, the filtering component further includes a first motor, which is installed at the upper end of the filtering pipeline. A driving shaft is installed at the axis of the first motor. The lower end of the driving shaft rotates through the inner cavity of the filtering pipeline. The driving shaft is on the same axis as the filtering pipeline. A spiral blade is fixedly installed on the driving shaft, and a number of draining holes are formed on the spiral blade.

[0011] Furthermore, the storage component includes a storage box, which is installed on the upper surface of the kettle body. The storage box communicates with the inner cavity of the upper end of the filtering pipeline. A cover plate is rotatably installed on one side of the storage box. A clamping plate is rotatably installed on the cover plate. A fixed column is installed on one side of the storage box, and one end of the clamping plate can be clamped with the fixed column.

[0012] Furthermore, the stirring component includes a second motor, which is installed on the upper surface of the kettle body. A rotating rod is installed at the axis of the second motor. The lower end of the rotating rod penetrates through the inner cavity of the kettle body and is on the same axis as the kettle body. A stirring frame is installed on the rotating rod.

[0013] Furthermore, a discharge pipeline is installed on the lower surface of the kettle body. The discharge pipeline communicates with the inner cavity of the kettle body. A sealing cover is installed on the discharge pipeline by threading.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model can filter out impurities in the material through the filtering component, avoiding their mixing into the inner part of the kettle body together with the material, affecting the emulsification quality, improving the emulsification effect, and enabling the filtered impurities to enter the storage component through driving the filtering component, so as to centrally store them inside the storage component, facilitating the personnel to centrally take them out. Furthermore, it is no longer necessary to stop the equipment regularly for the workers to clean the filter screen, enabling the filtering device to work for a long time for filtering treatment and improving the work efficiency.

[0016] 2. By driving the first motor, the utility model can drive its drive shaft to rotate, thereby driving its spiral blade to rotate in the filter pipe, enabling it to drive the impurities filtered out on the filter net to be conveyed upward, so as to convey the impurities into the storage box, avoiding their accumulation in the filter pipe. Moreover, the drain holes provided on the spiral blade can also prevent the materials from being driven into the storage box, and the materials can fall through the drain holes to the lower end of the filter pipe. Thus, the device can automatically convey the impurities filtered out on the filter net into the storage box for centralized storage, avoiding their accumulation on the filter net, causing blockage of the filter net, and no longer requiring manual cleaning of the filter net, thereby improving work efficiency.

[0017] Of course, it is not necessary for any product implementing the utility model to simultaneously achieve all the above-mentioned advantages. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 is a three-dimensional structure schematic diagram of the utility model;

[0020] Figure 2 is a three-dimensional sectional structure schematic diagram of the utility model;

[0021] Figure 3 is of the utility model Figure 2 is a partial enlarged structure schematic diagram at A in;

[0022] Figure 4 is a structure schematic diagram of the discharge pipe of the utility model;

[0023] Figure 5 is a structure schematic diagram of the stirring assembly of the utility model;

[0024] Figure 6 is a structure schematic diagram of the storage assembly of the utility model;

[0025] Figure 7 is a structure schematic diagram of the filter assembly of the utility model;

[0026] Figure 8 is the second structure schematic diagram of the filter assembly of the utility model.

[0027] In the drawings, the list of components represented by each reference numeral is as follows:

[0028] 1. Kettle body; 2. Stirring assembly; 3. Filtering assembly; 4. Feeding hopper; 5. Storage assembly; 6. Filtering pipeline; 7. Filter screen; 8. Heating layer; 9. First motor; 10. Driving shaft; 11. Spiral blade; 12. Drainage hole; 13. Storage box; 14. Cover plate; 15. Clamping plate; 16. Fixed column; 17. Second motor; 18. Rotating rod; 19. Stirring frame; 20. Discharge pipeline; 21. Sealing cover. Detailed implementation manner

[0029] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the utility model.

[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the utility model.

[0031] Please refer to Figures 1 - 8 As shown, the present utility model is an emulsifying kettle with external filtration, including a kettle body 1. A stirring assembly 2 is installed in the inner cavity of the kettle body 1. A filtering assembly 3 is installed at the upper end of the kettle body 1. A feeding hopper 4 is installed on the filtering assembly 3. A storage assembly 5 is also installed on the filtering assembly 3;

[0032] The feeding hopper 4 is used to convey materials into the filtering assembly 3, so that the filtering assembly 3 filters out impurities in the materials. The filtered materials will enter the inner cavity of the kettle body 1 through the filtering assembly 3. The stirring assembly 2 is used to stir the materials in the inner cavity of the kettle body 1, and the filtering assembly 3 can convey the filtered impurities into the storage assembly 5.

[0033] In actual use, by pouring materials into the filtering assembly 3 from the feeding hopper 4, the impurities in the materials are filtered out by the filtering assembly 3. Then, the materials with impurities removed are conveyed into the inner cavity of the kettle body 1 through the filtering assembly 3. The stirring assembly 2 is used to disperse and stir the materials to make them undergo an emulsification reaction, avoiding impurities from entering the inside and affecting the emulsification quality. Moreover, by driving the filtering assembly 3, it can be moved to drive the filtered impurities into the storage assembly 5 for storage, so as to eliminate the need for workers to clean the filter screen 7 by stopping the equipment regularly.

[0034] The utility model can filter out impurities in the material through the filtering component 3, preventing them from mixing into the interior of the kettle body 1 with the material, which may affect the emulsification quality, improving the emulsification effect. And by driving the filtering component 3, the filtered impurities can enter the storage component 5, so that they can be centrally stored inside the storage component 5, facilitating centralized removal by personnel. Furthermore, it is no longer necessary to stop the equipment regularly for the workers to clean the filter screen 7, enabling the filtering device to work for a long time for filtering treatment and improving work efficiency.

[0035] In one embodiment, for the above-mentioned filtering component 3, the filtering component 3 includes a filtering pipeline, the filtering pipeline is installed on the upper surface of the kettle body 1, the lower end of the filtering pipeline communicates with the inner cavity of the kettle body 1, the feeding hopper 4 is installed at the lower end of the filtering pipeline and communicates with the inside of the filtering pipeline, a filter screen 7 is installed at the lower end of the filtering pipeline, and a heating layer 8 is installed on the inner wall of the lower end of the filtering pipeline.

[0036] By installing the feeding hopper 4 at the lower end of the filtering pipeline, the material can be poured into the filtering pipeline from the feeding hopper 4, so that the material is transported into the inner cavity of the kettle body 1 through the filter screen 7, and the impurities in the material are blocked above the filter screen 7, inside the filtering pipeline cavity. And by driving the filtering component 3, the impurities in the filtering pipeline can be brought into the storage component 5 for centralized storage, preventing them from accumulating on the filter screen 7 and causing blockage. And through the heating layer 8, the heat of the material can be increased, so that its flow rate becomes faster, and the filtering treatment can be carried out faster and transported into the inner cavity of the kettle body 1.

[0037] In one embodiment, for the above-mentioned filtering component 3, the filtering component 3 further includes a first motor 9, the first motor 9 is installed at the upper end of the filtering pipeline, a driving shaft 10 is installed at the axis of the first motor 9, the lower end of the driving shaft 10 rotates through the inner cavity of the filtering pipeline, the driving shaft 10 is on the same central axis as the filtering pipeline, a spiral blade 11 is fixedly installed on the driving shaft 10, and a number of draining holes 12 are formed on the spiral blade 11.

[0038] By driving the first motor 9, the driving shaft 10 can be driven to rotate, thereby driving the spiral blade 11 to rotate in the filter pipe, enabling it to drive the impurities filtered out on the filter net 7 to be transported upward, so as to transport the impurities into the storage component 5, avoiding their accumulation in the filter pipe. Moreover, through the drainage holes 12 provided on the spiral blade 11, it can also prevent the materials from being driven into the storage component 5, and the materials can fall to the lower end of the filter pipe through the drainage holes 12. Thus, the device can automatically transport the impurities filtered out on the filter net 7 into the storage component 5 for centralized storage, avoiding their accumulation on the filter net 7, causing blockage of the filter net 7, and no longer requiring manual cleaning of the filter net 7, improving work efficiency.

[0039] In one embodiment, for the above-mentioned storage component 5, the storage component 5 includes a storage box 13, the storage box 13 is installed on the upper surface of the kettle body 1, the storage box 13 is communicated with the inner cavity of the upper end of the filter pipe, a cover plate 14 is rotatably installed on one side of the storage box 13, a clamping plate 15 is rotatably installed on the cover plate 14, a fixed column 16 is installed on one side of the storage box 13, and one end of the clamping plate 15 can be clamped with the fixed column 16.

[0040] By communicating the upper end of the storage box 13 with the inside of the filter pipe, the impurities conveyed by the spiral blade 11 can enter the storage box 13 for centralized storage. Thus, the device only needs to manually remove the impurities in the storage box 13, and there is no need to stop the filtering device to remove the filter net 7 for cleaning. When the impurities need to be removed, the clamping plate 15 can be rotated to make it no longer clamped with the fixed column 16. At this time, the cover plate 14 can be opened to remove the impurities.

[0041] In one embodiment, for the above-mentioned stirring component 2, the stirring component 2 includes a second motor 17, the second motor 17 is installed on the upper surface of the kettle body 1, a rotating rod 18 is installed at the axis of the second motor 17, the lower end of the rotating rod 18 penetrates into the inner cavity of the kettle body 1 and is on the same axis as the axis of the kettle body 1, and a stirring frame 19 is installed on the rotating rod 18.

[0042] By driving the second motor 17, the rotating rod 18 can be driven to rotate, thereby driving the stirring frame 19 to perform stirring operations in the inner cavity of the kettle body 1 and emulsifying the materials, enabling the emulsification operation to be completed more fully and quickly.

[0043] In one embodiment, for the above-mentioned kettle body 1, a discharge pipe 20 is installed on the lower surface of the kettle body 1, the discharge pipe 20 is communicated with the inner cavity of the kettle body 1, and a sealing cover 21 is threadedly installed on the discharge pipe 20.

[0044] After the emulsification operation is completed, the sealing cover 21 can be opened by rotation so that the emulsified material can be conveyed out through the discharge pipeline 20 for easy handling by workers.

[0045] In summary, by means of the above technical solution of the present utility model, the material is poured into the filtering pipeline from the feed hopper 4, so that the material is conveyed into the inner cavity of the kettle body 1 through the filter screen 7, and the impurities in the material are blocked above the filter screen 7 in the inner cavity of the filtering pipeline. By driving the first motor 9, the driving shaft 10 can be driven to rotate, thereby driving the spiral blade 11 to rotate in the filtering pipeline, so that the impurities filtered out on the filter screen 7 can be driven upward to be conveyed into the storage box 13 to avoid their accumulation in the filtering pipeline. Moreover, the drain holes 12 provided on the spiral blade 11 can also prevent the material from being driven into the storage box 13 and can fall to the lower end of the filtering pipeline through the drain holes 12. Thus, it can be achieved that the impurities filtered out on the filter screen 7 of the device can be automatically conveyed into the storage box 13 for centralized storage, avoiding their accumulation on the filter screen 7 and causing blockage of the filter screen 7, and there is no need for manual cleaning of the filter screen 7 anymore. When the impurities need to be taken out, the clamping plate 15 can be rotated to no longer be clamped with the fixed column 16. At this time, the cover plate 14 can be opened to take out the impurities. The material after filtration treatment will enter the kettle body 1. By driving the second motor 17, the rotating rod 18 can be driven to rotate, thereby driving the stirring frame 19 to perform stirring operation in the inner cavity of the kettle body 1 to emulsify the material, so that the emulsification operation can be completed more fully and quickly. After the emulsification operation is completed, the sealing cover 21 can be opened by rotation so that the emulsified material can be conveyed out through the discharge pipeline 20 for easy handling by workers.

[0046] Through the above technical solutions: 1. The filtering component 3 can filter out impurities in the material, preventing them from mixing into the interior of the kettle body 1 with the material and affecting its emulsification quality, thereby improving the emulsification effect. Moreover, by driving the filtering component 3, the filtered-out impurities can enter the storage component 5, so that they can be centrally stored inside the storage component 5, facilitating centralized extraction by personnel. Furthermore, it is no longer necessary to stop the equipment regularly for the workers to clean the filter screen 7, enabling the filtering device to work for a long time for filtering treatment and improving work efficiency. 2. By driving the first motor 9, the drive shaft 10 can be driven to rotate, thereby driving the spiral blade 11 to rotate inside the filtering pipeline, enabling it to drive the impurities filtered out on the filter screen 7 to be conveyed upward, so as to convey the impurities into the storage box 13, preventing them from accumulating in the filtering pipeline. Also, the drain holes 12 provided on the spiral blade 11 can prevent the material from being driven into the storage box 13, and the material can fall to the lower end of the filtering pipeline through the drain holes 12. Furthermore, it can be achieved that the device can automatically convey the impurities filtered out on the filter screen 7 into the storage box 13 for centralized storage, preventing them from accumulating on the filter screen 7 and causing blockage of the filter screen 7, and it is no longer necessary for manual cleaning of the filter screen 7, improving work efficiency.

[0047] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0048] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the utility model, so that those skilled in the relevant technical field can understand and utilize the utility model well. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An emulsifying kettle with external filtration, comprising a kettle body (1), characterized in that, A stirring assembly (2) is installed inside the kettle body (1), a filtering assembly (3) is installed at the upper end of the kettle body (1), a feed hopper (4) is installed on the filtering assembly (3), and a storage assembly (5) is also installed on the filtering assembly (3); The feed hopper (4) is used to convey materials into the filtering assembly (3) so that the filtering assembly (3) filters out impurities in the materials. The filtered materials will enter the inner cavity of the kettle body (1) through the filtering assembly (3). The stirring assembly (2) is used to stir the materials in the inner cavity of the kettle body (1), and the filtering assembly (3) can convey the filtered impurities into the storage assembly (5).

2. An emulsifying kettle with an external filter according to claim 1, characterized in that, The filtering assembly (3) includes a filtering pipe installed on the upper surface of the kettle body (1). The lower end of the filtering pipe communicates with the inner cavity of the kettle body (1). The feed hopper (4) is installed at the lower end of the filtering pipe and communicates with the inside of the filtering pipe. A filter screen (7) is installed at the lower end of the filtering pipe, and a heating layer (8) is installed on the inner wall of the lower end of the filtering pipe.

3. The emulsifying kettle with an external filter according to claim 2, wherein The filtering assembly (3) further includes a first motor (9) installed at the upper end of the filtering pipe. A driving shaft (10) is installed at the axis of the first motor (9). The lower end of the driving shaft (10) rotates through the inner cavity of the filtering pipe. The driving shaft (10) is on the same central axis as the filtering pipe. A spiral blade (11) is fixedly installed on the driving shaft (10), and a number of draining holes (12) are provided on the spiral blade (11).

4. The emulsifying kettle with in vitro filtration according to claim 3, characterized in that, The storage assembly (5) includes a storage box (13) installed on the upper surface of the kettle body (1). The storage box (13) communicates with the inner cavity at the upper end of the filtering pipe. A cover plate (14) is rotatably installed on one side of the storage box (13). A clamping plate (15) is rotatably installed on the cover plate (14). A fixed column (16) is installed on one side of the storage box (13), and one end of the clamping plate (15) can be clamped with the fixed column (16).

5. An emulsifying kettle with an external filter according to claim 4, characterized in that, The stirring assembly (2) includes a second motor (17) installed on the upper surface of the kettle body (1). A rotating rod (18) is installed at the axis of the second motor (17). The lower end of the rotating rod (18) penetrates through the inner cavity of the kettle body (1) and is on the same central axis as the kettle body (1). A stirring frame (19) is installed on the rotating rod (18).

6. The emulsifying kettle with an external filter according to claim 5, characterized in that, A discharge pipe (20) is installed on the lower surface of the kettle body (1). The discharge pipe (20) communicates with the inner cavity of the kettle body (1). A sealing cover (21) is installed on the discharge pipe (20) by threading.

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