Automatic batching system

By designing an automatic batching system, using an annular conveyor and servo drive to achieve quantitative batching, the large errors and material leakage problems of traditional manual batching are solved, and automated and precise material management is achieved.

CN223112959UActive Publication Date: 2025-07-18SHANGHAI HANJU MASCH TECH CO LTD
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Patent Information

Application Number
CN202422110685.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-18
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

There are problems such as large errors, material leakage and diffusion, and increased management difficulty and cost in traditional artificial ingredients.

Method used

An automatic batching system is designed, including an annular conveyor, pallet and batching module, which uses servo drives and cutter components to achieve quantitative batching, combines scrapers to prevent material from hanging on the wall, and electric doors to control the cutter to realize automatic batching.

Benefits of technology

Unmanned ingredients are achieved, reducing manpower and material consumption, avoiding material leakage and diffusion, and improving ingredients accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic batching system. The automatic batching system comprises an annular conveyor; the plurality of trays are arranged on the annular conveyor, move along with the operation of the annular conveyor, and are used for placing an external batching tank; the multiple batching modules are connected with the annular conveyor and used for sequentially conducting batching on the batching tanks placed on the multiple trays, any batching module comprises a batching bin, and a material storage cavity, a material guide cavity and a discharging cavity which communicate with one another are sequentially formed in the batching bin from top to bottom; a feeding hole is formed in one side of the batching bin, a discharging hole is formed in the bottom of the batching bin, the feeding hole is communicated with the storage cavity, and the discharging hole is communicated with the discharging cavity; and the discharging assembly is connected with the batching bin and used for quantitatively discharging the materials in the batching bin. The automatic batching device can be used for automatically batching, manual contact and carrying are not needed, and manpower and materials are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material batching, and particularly relates to an automatic batching system. Background Art

[0002] Traditional manual batching often relies on the experience and manual operation of operators, which inevitably leads to errors in the batching process. During the manual batching process, materials are prone to leakage and diffusion, resulting in environmental pollution in the workplace and affecting the physical and mental health of operators. Manual batching requires frequent handling and storage of raw materials, increasing the difficulty and cost of material management. Summary of the Invention

[0003] According to an embodiment of the utility model, an automatic batching system is provided, comprising:

[0004] A ring conveyor;

[0005] A plurality of trays are arranged on the ring conveyor and move along with the operation of the ring conveyor for placing external batching tanks;

[0006] A plurality of batching modules are connected to the ring conveyor for sequentially batching the batching tanks placed on the plurality of trays;

[0007] Any one of the batching modules comprises:

[0008] A batching bin, in which a storage cavity, a material guiding cavity and a blanking cavity which are communicated with each other are sequentially arranged from top to bottom. An inlet is arranged on one side of the batching bin, and a blanking port is arranged at the bottom. The inlet is communicated with the storage cavity, and the blanking port is communicated with the blanking cavity;

[0009] A blanking assembly is connected to the batching bin for quantitatively discharging the materials in the batching bin.

[0010] Further, the blanking assembly comprises:

[0011] A servo driver is connected to the top of the batching bin;

[0012] A transmission rod, the top end of which is connected to the output end of the servo driver. The transmission rod is located inside the batching bin and rotates under the drive of the servo driver;

[0013] A blanking rod, the top end of which is connected to the bottom end of the transmission rod, and the bottom end of the blanking rod is inserted into the blanking cavity;

[0014] A spiral conveying plate is arranged at the bottom of the blanking rod.

[0015] Further, the blanking assembly further comprises: an electric door, which is connected to the blanking port to control the on-off of the blanking port.

[0016] Further, the blanking assembly further includes: a pair of scraping plates, the pair of scraping plates are connected to the transmission rod and are both attached to the inner wall of the batching bin.

[0017] Further, any one of the scraping plates is composed of a connecting section, an inclined section, and a scraping section. The connecting section, the inclined section, and the scraping section are connected end to end. The connecting section is connected to the transmission rod, and the scraping section is attached to the inner wall of the batching bin.

[0018] Further, any one of the scraping plates further includes: a strengthening section, and both ends of the strengthening section are respectively connected to the connecting section and the inclined section.

[0019] Further, the servo driver is a servo motor.

[0020] Further, the number of the plurality of batching modules is seven, and they are arranged in sequence along the conveying direction of the annular conveyor.

[0021] According to an automatic batching system of an embodiment of the present invention, batching is carried out automatically, without manual contact or handling, saving manpower and materials. Moreover, in the form of an annular conveying line, based on requirements, there is enough space to set the corresponding number of batching modules to achieve the batching effect between different materials.

[0022] It should be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 FIG. is a front view structural schematic diagram of an automatic batching system according to an embodiment of the present invention.

[0024] Figure 2 FIG. is a top view structural schematic diagram of an automatic batching system according to an embodiment of the present invention.

[0025] Figure 3 FIG. is a front view sectional structural schematic diagram of a batching module of an automatic batching system according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will describe in detail the preferred embodiments of the present invention with reference to the drawings and further elaborate on the present invention.

[0027] First, in combination with Figures 1 to 3 An automatic batching system according to an embodiment of the present invention will be described, which is used for automatic batching of materials and has a wide range of application scenarios.

[0028] As Figures 1 to 3 shown, an automatic batching system according to an embodiment of the present invention includes an annular conveyor 1, a plurality of trays 2, and a plurality of batching modules 3.

[0029] Specifically, asFigures 1 to 2 As shown in the figure, the ring conveyor 1 can adopt the ring conveyor in the existing technology.

[0030] Specifically, as Figures 1 to 3 shown, several pallets 2 are arranged on the ring conveyor 1 and follow the movement of the ring conveyor 1 for placing the external batching tanks 5.

[0031] Specifically, as Figures 1 to 3 shown, a plurality of batching modules 3 are connected to the ring conveyor 1 for sequentially batching the batching tanks 5 placed on several pallets 2. The corresponding number of batching modules 3 can be set according to the requirements of the batching types, or the volume of the batching bins 31 of the batching modules 3 can be adjusted based on the need for a large amount of one or more types of batching. Any batching module 3 includes: a batching bin 31 and a blanking component. Inside the batching bin 31, a storage cavity 311, a material guiding cavity 312, and a blanking cavity 313 that are connected to each other are arranged in sequence from top to bottom. An inlet 314 is arranged on one side of the batching bin 31, and a blanking port 315 is arranged at the bottom. The inlet 314 is connected to the storage cavity 311, and the blanking port 315 is connected to the blanking cavity 313; the blanking component is connected to the batching bin 31 for quantitatively discharging the materials in the batching bin 31.

[0032] Furthermore, as Figures 1 to 3 shown, the blanking component includes: a servo driver 321, a transmission rod 322, a blanking rod 323, and a spiral conveyor plate 324. The servo driver 321 is connected to the top of the batching bin 31. The servo driver 321 is a servo motor, which is convenient for accurately controlling the number of turns of the rotation of the transmission rod 322; the top end of the transmission rod 322 is connected to the output end of the servo driver 321. The transmission rod 322 is located inside the batching bin 31 and rotates under the drive of the servo driver 321; the top end of the blanking rod 323 is connected to the bottom end of the transmission rod 322, and the bottom end of the blanking rod 323 is inserted into the blanking cavity 313; the spiral conveyor plate 324 is arranged at the bottom of the blanking rod 323. When it is necessary to discharge the materials in the batching bin 31, according to the amount of batching, the servo driver 321 is controlled to make the transmission rod 322 rotate a specified number of turns, and the blanking rod 323 and the spiral conveyor plate 324 are driven to rotate a specified number of turns in sequence, so as to achieve the blanking of the corresponding amount of materials.

[0033] Furthermore, as Figures 1 to 3 shown, the blanking component further includes: an electric door (not shown in the figure). The electric door is connected to the blanking port 315 to control the on-off of the blanking port 315 and prevent the materials from leaking when the materials are not discharged.

[0034] Furthermore, as Figures 1 to 3As shown in the figure, the blanking assembly further includes: a pair of scraping plates, which are connected to the transmission rod 322 and are both in contact with the inner wall of the batching bin 31. Any one of the scraping plates consists of a connecting section 41, an inclined section 42, and a scraping section 43. The connecting section 41, the inclined section 42, and the scraping section 43 are connected end to end. The connecting section 41 is connected to the transmission rod 322, and the scraping section 43 is in contact with the inner wall of the batching bin 31. Through the setting of the scraping plates, the scraping plates and the transmission rod 322 move synchronously, and the materials attached to the inner wall of the batching bin 31 can be scraped off. When the connecting section 41 and the inclined section 42 rotate, they come into contact with the materials, and a certain arch-breaking treatment can also be carried out.

[0035] Further, as Figures 1 to 3 shown, any one of the scraping plates further includes: a strengthening section 44, and both ends of the strengthening section 44 are respectively connected to the connecting section 41 and the inclined section 42 to improve the strength.

[0036] Further, as Figures 1 to 2 shown, the number of the multiple batching modules 3 is seven, and they are arranged in sequence along the conveying direction of the ring conveyor 1.

[0037] Working principle: By controlling the operation of the ring conveyor 1, several trays 2 are driven to rotate. The batching cans 5 are placed on the several trays 2 in sequence. When moving to the batching module 3, the electric door opens and no longer blocks the blanking port 315. By controlling the operation of the servo driver 321, the transmission rod 322 rotates a specified number of turns, and in turn drives the blanking rod 323 and the spiral conveying plate 324 to rotate a specified number of turns, so as to achieve the blanking of the corresponding quantity of materials. Different materials are sequentially put into the batching can 5 through the multiple batching modules 3, thus completing the batching.

[0038] As mentioned above, with reference to Figures 1 to 3 a kind of automatic batching system according to the embodiment of the present invention is described. The batching is carried out automatically without manual contact and handling, saving manpower and materials. Moreover, in the form of the ring conveyor line, based on the requirements, there is enough space to set the corresponding quantity of the batching module 3 to achieve the batching effect between different materials.

[0039] It should be noted that in this specification, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, the elements defined by the statement "comprising..." do not exclude the existence of additional identical elements in the process, method, article or device including the said elements.

[0040] Although the content of the present utility model has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be construed as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the protection scope of the present utility model shall be defined by the appended claims.

Claims

1. An automatic batching system, characterized in that, Comprising: A ring conveyor; A plurality of trays, which are arranged on the ring conveyor and follow the movement of the ring conveyor for placing external batching tanks; A plurality of batching modules, which are connected to the ring conveyor and used for sequentially batching the batching tanks placed on the plurality of trays; Any one of the batching modules comprises: A batching bin, in which a storage cavity, a material guiding cavity and a blanking cavity that are connected to each other are sequentially arranged from top to bottom. An inlet is arranged on one side of the batching bin, and a blanking outlet is arranged at the bottom. The inlet is communicated with the storage cavity, and the blanking outlet is communicated with the blanking cavity; A blanking assembly, which is connected to the batching bin and used for quantitatively discharging the materials in the batching bin.

2. The automatic batching system according to claim 1, wherein The blanking assembly comprises: A servo driver, which is connected to the top of the batching bin; A transmission rod, the top end of which is connected to the output end of the servo driver. The transmission rod is located inside the batching bin and rotates under the drive of the servo driver; A blanking rod, the top end of which is connected to the bottom end of the transmission rod, and the bottom end of which is inserted into the blanking cavity; A spiral conveying plate, which is arranged at the bottom of the blanking rod.

3. The automatic batching system according to claim 2, characterized in that, The blanking assembly further comprises: an electric door, which is connected to the blanking outlet and controls the on-off of the blanking outlet.

4. The automatic batching system according to claim 2, characterized in that, The blanking assembly further comprises: a pair of scraping plates, which are connected to the transmission rod and are both attached to the inner wall of the batching bin.

5. The automatic batching system according to claim 4, wherein, Any one of the scraping plates is composed of a connecting section, an inclined section and a scraping section. The connecting section, the inclined section and the scraping section are connected end to end. The connecting section is connected to the transmission rod, and the scraping section is attached to the inner wall of the batching bin.

6. The automatic batching system according to claim 5, characterized in that Any one of the scraping plates further comprises: a reinforcing section, the two ends of which are respectively connected to the connecting section and the inclined section.

7. The automatic batching system according to claim 2, wherein The servo driver is a servo motor.

8. The automatic batching system according to claim 1, wherein The number of the plurality of batching modules is seven, and they are sequentially arranged along the conveying direction of the ring conveyor.