Pipe crushing mechanism

By introducing the design of magnetic screen and guide plates into the crushing equipment, the problem of the inability to effectively separate metal impurities in waste pipes in the prior art is solved, and efficient crushing and recycling effects are achieved.

CN223113157UActive Publication Date: 2025-07-18CHANGZHOU DAYUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422176281.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-18
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Existing crushing equipment cannot effectively separate metal impurities in waste pipes, resulting in inefficient recycling.

Method used

A pipe crushing mechanism is designed, including blanking parts and screening brackets, and the magnetic screen is used to adsorb metal impurities during the crushing process, and ensure the smooth discharge of crushed materials through bevel surfaces and guide plates.

Benefits of technology

It realizes efficient separation of metal impurities during the crushing process, improves recycling efficiency and quality of crushed materials, and ensures stable output of crushed materials and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe crushing mechanism which comprises a blanking part and a screening support, the blanking part comprises a blanking support and a crusher, the crusher is installed on the blanking support, the crusher is provided with a feeding port and a blanking port, a crushing cavity is arranged in the crusher, and the screening support is arranged on the blanking support. The feeding hole and the blanking hole are respectively communicated with the crushing cavity; at least one crushing assembly is arranged in the crushing cavity, and the crushing assembly is suitable for crushing the pipe entering the crushing cavity; the screening support is arranged below the discharging port, a material distributing frame is arranged on the screening support, the material distributing frame is provided with a material distributing channel and a discharging port, a magnetic screen is arranged on the material distributing frame, the magnetic screen is arranged between the discharging port and the material distributing channel, and the magnetic screen is suitable for adsorbing metal impurities in the crushed materials; metal impurities can be effectively separated out while pipes are crushed, and the recovery efficiency and the quality of crushed materials are improved.
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Description

Technical Field

[0001] The utility model relates to a pipe crushing mechanism, belonging to the technical field of crushers. Background Art

[0002] In modern industrial production, pipes, as a common material, are widely used in various fields. With the development of production and the need for replacement, the number of waste pipes is increasing day by day. How to effectively recycle and reuse these waste pipes has become an important issue in environmental protection and resource recycling. Traditional pipe treatment methods include crushing, incineration, etc. Although existing crushing equipment can effectively crush pipes, it cannot effectively separate the metal substances in the waste pipes during the crushing process, resulting in low recycling efficiency. After retrieval, it is found that the Chinese patent with the publication number CN218139249U discloses a shredder with a filtering and screening function. In this patent, the driving motor drives the conveyor belt to drive the rotating roller to rotate. The operator puts the material to be crushed into the feeding hopper, and the material falls into the crushing box by gravity. Inside the crushing box, the crushing knives and auxiliary knives on the rotating roller shear and tear the material. The crushed material is screened by the filter plate. The qualified material falls into the discharge hopper through the filter plate and is discharged through the discharge chute. The larger material that does not pass through the filter plate remains in the discharge hopper and waits for the next round of crushing and screening. However, when tearing and crushing waste plastic pipes, this patent cannot screen the metal carried on the waste plastic pipes, and the plastic crushed material and the metal crushed material are mixed together, which is not conducive to subsequent recycling. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a pipe crushing mechanism that can effectively separate metal impurities while crushing pipes, improving the recycling efficiency and the quality of the crushed material.

[0004] To solve the above technical problem, the technical solution of the utility model is: a pipe crushing mechanism, comprising:

[0005] A blanking component, the blanking component includes a blanking support and a crusher. The crusher is installed on the blanking support. The crusher is provided with a feeding port and a blanking port. A crushing cavity is arranged inside the crusher. The feeding port and the blanking port are respectively communicated with the crushing cavity;

[0006] At least one crushing component is arranged in the crushing cavity. The crushing component is suitable for crushing the pipes entering the crushing cavity;

[0007] Sieving support, the sieving support is arranged below the blanking port, a material distributing rack is arranged on the sieving support, the material distributing rack is provided with a material distribution channel and a discharge port, a magnetic screen is arranged on the material distributing rack, the magnetic screen is arranged between the blanking port and the material distribution channel, and the magnetic screen is adapted to adsorb metal impurities in the crushed material;

[0008] The crushed material after crushing is adapted to enter the material distribution channel from the blanking port and be discharged through the discharge port.

[0009] Furthermore, the crushing assembly includes a first crushing roller and a second crushing roller, the first crushing roller and the second crushing roller are both rotatably installed in the crushing cavity, the first crushing roller and the second crushing roller are arranged oppositely, and a crushing channel is arranged between the first crushing roller and the second crushing roller.

[0010] Furthermore, the crushing assembly further includes a driving mechanism, the driving mechanism includes a driving motor, a main transmission gear and a driven transmission gear, the driving motor is installed on the outer shell of the crusher, the main transmission gear is connected to the first crushing roller, the movable end of the driving motor is connected to the main transmission gear, the driven transmission gear is connected to the second crushing roller, the main transmission gear is meshed with the driven transmission gear, and the driving motor is adapted to drive the main transmission gear to rotate to drive the driven transmission gear to rotate, so that the first crushing roller and the second crushing roller rotate relatively.

[0011] Furthermore, in order to enable the crushed material to slide smoothly from the material distribution channel to the discharge port, the material distribution channel is provided with an inclined surface with a certain inclination angle.

[0012] Furthermore, in order to guide the crushed material to accurately enter the discharge port, at least one guiding plate is arranged in the material distribution channel, and the guiding plate is adapted to guide the sieved crushed material to the discharge port.

[0013] Furthermore, in order to prevent the crushed material from accumulating at the discharge port and prevent the material from accumulating or splashing at the discharge port, and ensure the stability and safety of the material output. A guiding plate adapted to guide the crushed material to be discharged is arranged at the discharge port.

[0014] Furthermore, in order to facilitate the disassembly of the screen, the magnetic screen is installed on the material distributing rack through at least one fastening screw.

[0015] Furthermore, in order to improve the stability and service life of the equipment, the sieving support is provided with at least two support feet, and shock-absorbing springs are arranged on the support feet, and the shock-absorbing springs are adapted to buffer the vibration generated on the sieving support when the crushed material falls onto the magnetic screen.

[0016] After adopting the above technical solutions, the utility model has the following beneficial effects:

[0017] 1. In the present utility model, the waste pipe to be crushed is fed into the crusher through the feeding port by an external conveying mechanism. The crushing components inside the crusher start to work. The first crushing roller and the second crushing roller rotate relatively, and the pipe is clamped between the first crushing roller and the second crushing roller and crushed into small sections. The crushing process takes place in the crushing channel. The crushed material falls from the blanking port onto the magnetic screen on the material distributing rack. Metal impurities are adsorbed by the magnetic screen, while the crushed material of the non-metal part (such as plastic debris) passes through the magnetic screen and falls into the material distributing channel.

[0018] The crushed material falling into the material distributing channel smoothly slides down to the discharge port through the inclined plane. During this process, the guiding plate can guide the crushed material to accurately enter the discharge port, and then guide the crushed material to smoothly discharge from the discharge port for collection, effectively preventing accumulation and splashing. This pipe crushing mechanism can efficiently and stably process a large number of pipes, while ensuring that the crushed material can be quickly and effectively sorted and discharged, greatly improving the production efficiency and the quality of material recovery.

[0019] 2. In the present utility model, after the waste pipe is crushed and collected, the magnetic screen can be removed by loosening the fastening screws for cleaning, so as to keep the magnetic screen clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a perspective view of the pipe crushing mechanism of the present utility model;

[0021] Figure 2 is a front view of the pipe crushing mechanism of the present utility model;

[0022] Figure 3 is a left view of the pipe crushing mechanism of the present utility model;

[0023] Figure 4 is a top view of the pipe crushing mechanism of the present utility model;

[0024] Figure 5 is a structural schematic diagram of the blanking component of the present utility model;

[0025] Figure 6 is a structural schematic of the material distributing rack of the present utility model Figure 1 ;

[0026] Figure 7 is a structural schematic of the material distributing rack of the present utility model Figure 2 . DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to make the content of the present utility model easier to be clearly understood, the present utility model will be further described in detail below according to specific embodiments in conjunction with the accompanying drawings.

[0028] As shown Figure 1-7 in the figure, a pipe crushing mechanism includes:

[0029] A blanking component, which includes a blanking bracket 11 and a crusher 12. The crusher 12 is installed on the blanking bracket 11. The crusher 12 is provided with a feeding port 121 and a blanking port 122. A crushing cavity 123 is arranged inside the crusher 12. The feeding port 121 and the blanking port 122 are respectively communicated with the crushing cavity 123;

[0030] At least one crushing component is arranged in the crushing cavity 123. The crushing component is adapted to crush the pipes entering the crushing cavity 123;

[0031] A screening bracket 2 is arranged below the blanking port 122. A material distributing frame 21 is arranged on the screening bracket 2. The material distributing frame 21 is provided with a material distributing channel 211 and a discharging port 212. A magnetic screen 213 is arranged on the material distributing frame 21. The magnetic screen 213 is arranged between the blanking port 122 and the material distributing channel 211. The magnetic screen 213 is adapted to adsorb metal impurities in the crushed materials;

[0032] The crushed materials after crushing treatment are adapted to enter the material distributing channel 211 from the blanking port 122 and be discharged through the discharging port 212.

[0033] Specifically, as shown Figure 3-5 in the figure, the crushing component includes a first crushing roller 31 and a second crushing roller 32. The first crushing roller 31 and the second crushing roller 32 are both rotatably installed in the crushing cavity 123. The first crushing roller 31 and the second crushing roller 32 are arranged oppositely. A crushing channel is arranged between the first crushing roller 31 and the second crushing roller 32.

[0034] Specifically, the crushing component further includes a driving mechanism. The driving mechanism can specifically be the following structure, including a driving motor, a main transmission gear and a slave transmission gear. The driving motor is installed on the outer shell of the crusher 12. The main transmission gear is connected to the first crushing roller 31. The movable end of the driving motor is connected to the main transmission gear. The slave transmission gear is connected to the second crushing roller 32. The main transmission gear is meshed with the slave transmission gear. The driving motor is adapted to drive the main transmission gear to rotate to drive the slave transmission gear to rotate, so that the first crushing roller 31 and the second crushing roller 32 rotate relatively.

[0035] In this embodiment, the driving motor drives the main transmission gear to rotate clockwise. The main transmission gear is connected to the first crushing roller 31. Therefore, the first crushing roller 31 also rotates clockwise. Since the main transmission gear is meshed with the slave transmission gear, the slave transmission gear rotates counterclockwise and drives the second crushing roller 32 to rotate counterclockwise. Crushing blades are installed on both the first crushing roller 31 and the second crushing roller 32, which are used to tear and crush the pipes. The waste pipes are crushed into small sections when passing through the crushing channel.

[0036] Specifically, as Figure 6 shown, the material distribution channel 211 is provided with an inclined surface 211A having a certain inclination angle.

[0037] Specifically, as Figure 7 shown, at least one guide plate 211B is provided in the material distribution channel 211, and the guide plate 211B is adapted to guide the sieved crushed material to the discharge port 212.

[0038] Specifically, as Figure 6 shown, a guide plate 212A adapted to guide the discharge of the crushed material is provided at the discharge port 212.

[0039] In this embodiment, the inclined surface 211A is provided to ensure that the crushed material can smoothly slide downward along the inclined surface under the action of gravity, so as to effectively move from the material distribution channel 211 to the discharge port 212, increasing the fluidity of the crushed material;

[0040] The guide plate 211B is provided to further guide and control the flow direction of the crushed material, so that the crushed material can be accurately guided to the discharge port 212.

[0041] Specifically, as Figure 6 shown, the magnetic screen 213 is installed on the material distribution rack 21 through two fastening screws 4.

[0042] In this embodiment, the material distribution rack 21 is provided with a mounting seat, and the mounting seat is provided with two threaded holes adapted to the fastening screws 4. The magnetic screen 213 is provided with two through holes. Align the through holes on the magnetic screen 213 with the threaded holes on the mounting seat, and tighten the fastening screws 4 to firmly fix the magnetic screen 213 on the mounting seat. After the waste pipe is crushed and collected, the magnetic screen 213 can be disassembled by loosening the fastening screws 4 for cleaning, so as to keep the magnetic screen 213 clean.

[0043] Specifically, as Figure 1-2 shown, the screening support 2 is provided with four support feet 5, and shock-absorbing springs are provided on the support feet 5. The shock-absorbing springs are adapted to buffer the vibration generated on the screening support 2 when the crushed material falls onto the magnetic screen 213.

[0044] Shock-absorbing springs are installed on the support feet 5. These shock-absorbing springs can absorb part of the vibration energy generated when the crushed material falls onto the magnetic screen 213, reduce the impact of the equipment on the ground, and thus reduce the impact of the noise and vibration generated during the operation of the equipment on the surrounding environment.

[0045] In this embodiment, the waste pipe to be crushed is fed into the crusher 12 through the feeding port 121 by an external conveying mechanism. The crushing components in the crusher 12 start to work. The first crushing roller 31 and the second crushing roller 32 rotate relatively. The pipe is clamped between the first crushing roller 31 and the second crushing roller 32 and crushed into small segments. The crushing process is carried out in the crushing channel. The crushed material falls from the blanking port 122 onto the magnetic screen 213 on the material distributing rack 21. Metal impurities are adsorbed by the magnetic screen 213, and the crushed material of the non-metal part (such as plastic debris) falls through the magnetic screen 213 into the material distributing channel 211;

[0046] The crushed material falling into the material distributing channel 211 smoothly slides down to the discharge port 212 through the inclined plane 211A. During this process, the guide plate 211B can guide the crushed material to accurately enter the discharge port 211, and then the guide plate 212A guides the crushed material to smoothly discharge from the discharge port 211 for collection, effectively preventing accumulation and splashing. This pipe crushing mechanism can efficiently and stably process a large number of pipes, and at the same time ensure that the crushed material can be quickly and effectively sorted and discharged, greatly improving the production efficiency and the quality of material recovery.

[0047] The specific embodiments described above further elaborate on the technical problems solved, technical solutions, and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A pipe crushing mechanism, characterized in that, Comprising: A blanking component, the blanking component includes a blanking bracket (11) and a crusher (12), the crusher (12) is installed on the blanking bracket (11), the crusher (12) is provided with a feeding port (121) and a blanking port (122), a crushing cavity (123) is arranged inside the crusher (12), and the feeding port (121) and the blanking port (122) are respectively communicated with the crushing cavity (123); At least one crushing component is arranged in the crushing cavity (123), and the crushing component is adapted to perform crushing treatment on the pipes entering the crushing cavity (123); A screening bracket (2), the screening bracket (2) is arranged below the blanking port (122), a material distributing rack (21) is arranged on the screening bracket (2), the material distributing rack (21) is provided with a material distributing channel (211) and a discharge port (212), a magnetic screen (213) is arranged on the material distributing rack (21), the magnetic screen (213) is arranged between the blanking port (122) and the material distributing channel (211), and the magnetic screen (213) is adapted to adsorb metal impurities in the crushed material; The crushed material after crushing treatment is adapted to enter the material distributing channel (211) from the blanking port (122) and be discharged through the discharge port (212).

2. The pipe crushing mechanism according to claim 1, characterized in that: The crushing component includes a first crushing roller (31) and a second crushing roller (32), the first crushing roller (31) and the second crushing roller (32) are both rotatably installed in the crushing cavity (123), the first crushing roller (31) and the second crushing roller (32) are arranged oppositely, and a crushing channel is arranged between the first crushing roller (31) and the second crushing roller (32).

3. The pipe crushing mechanism according to claim 2, characterized in that: The crushing component further includes a driving mechanism, the driving mechanism includes a driving motor, a main transmission gear and a slave transmission gear, the driving motor is installed on the outer shell of the crusher (12), the main transmission gear is connected to the first crushing roller (31), the movable end of the driving motor is connected to the main transmission gear, the slave transmission gear is connected to the second crushing roller (32), the main transmission gear is meshed with the slave transmission gear, and the driving motor is adapted to drive the main transmission gear to rotate to drive the slave transmission gear to rotate, so that the first crushing roller (31) and the second crushing roller (32) rotate relatively.

4. The pipe crushing mechanism according to claim 1, characterized in that: The material distributing channel (211) is provided with an inclined surface (211A) with a certain inclination angle.

5. The pipe crushing mechanism according to claim 4, characterized in that: At least one guide plate (211B) is arranged in the material distributing channel (211), and the guide plate (211B) is adapted to guide the screened crushed material to the discharge port (212).

6. The pipe crushing mechanism according to claim 1, characterized in that: A guide plate (212A) adapted to guide the discharged crushed material is provided at the discharge port (212).

7. The pipe crushing mechanism according to claim 1, wherein: The magnetic screen (213) is mounted on the material distribution frame (21) by at least one fastening screw (4).

8. The pipe crushing mechanism according to claim 7, wherein: The screening support (2) is provided with at least two support feet (5), and shock-absorbing springs are provided on the support feet (5), and the shock-absorbing springs are adapted to buffer the vibration generated on the screening support (2) when the crushed material falls onto the magnetic screen (213).

Citation Information

Patent Citations

  • Shredding machine with filtering and screening functions

    CN218139249U