Calendering roller convenient to disassemble and assemble and used for metal calendaring
By designing a fixed base and motor-driven structure, the rapid disassembly and assembly of metal calendering rollers is achieved, which solves the cumbersome disassembly and assembly problems in the prior art and improves the maintenance efficiency of the equipment.
Patent Information
- Application Number
- CN202422347863.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The disassembly and assembly process of existing metal calendering rollers is cumbersome, which affects production efficiency.
A structure including a fixed base, a connecting block, a moving plate, a large motor, a fixed block, a rotating block and a plug block is designed. Through the cooperation of an electric push rod and a small motor, the calender roller can be quickly disassembled and assembled.
It realizes rapid disassembly and assembly of the calender roller, simplifies the maintenance and maintenance process, and improves the maintenance efficiency of the equipment.
Smart Images

Figure CN223113809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calendering rolls, in particular to a calendering roll for metal calendering which is convenient for disassembly and assembly. Background Technique
[0002] Since the development of calender technology to date, various types and structures of equipment have been derived to meet different industrial application requirements. Calendering technology plays an important role in the field of polymer material processing. Not only is it an important processing and forming method for semi-finished and finished products of certain materials (such as rubber and thermoplastic plastics), but also through the calendering process, the material can be subjected to extrusion and stretching effects to become a thin sheet product with a certain thickness, width and smooth surface. The working principle of the calender is that through the shear force generated between the rollers, the material is repeatedly extruded and sheared, thereby increasing its plasticity and being extended into a thin product on the basis of further plasticization.
[0003] Most of the existing metal calendering rolls need to be maintained and replaced after long-term use. However, due to their complex structure and cumbersome disassembly and assembly process, a large amount of time and manpower are often required, which affects production efficiency. Therefore, we propose a calendering roll for metal calendering that is convenient for disassembly and assembly to solve this problem. Content of the Utility Model
[0004] The purpose of the utility model is to provide a calendering roll for metal calendering that is convenient for disassembly and assembly, so as to solve the problems raised in the above background technique.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A calendering roll for metal calendering that is convenient for disassembly and assembly, comprising: a fixed base, a connecting block is fixedly installed in the fixed base, two moving plates are slidably installed at the top of the connecting block, two large motors and two fixed blocks are respectively fixedly installed on the farther sides of the two moving plates, a upper calendering roll is rotatably installed between two adjacent large motors and fixed blocks, a lower calendering roll is rotatably installed between the other two large motors and fixed blocks, circular rods are fixedly installed on both sides of the upper calendering roll and the lower calendering roll, a rotating block is rotatably installed in the fixed block, inserting blocks are fixedly installed on the output end of the large motor and one side of the rotating block, circular grooves matching the circular rods are opened on the inserting blocks, inserting plate grooves matching the inserting blocks are opened on both sides of the lower calendering roll and the upper calendering roll, a moving component is arranged in the connecting block, and a limiting component is arranged on the fixed base.
[0007] Preferably, the moving component includes: a small motor and a threaded rod. A sliding plate is fixedly installed at the bottom end of each of the two moving plates. A threaded block is fixedly installed at the bottom end of the sliding plate. The two threaded blocks are both slidably installed in the connecting block. The small motor is fixedly installed in the connecting block. The threaded rod is fixedly installed at the output end of the small motor. The two threaded blocks are both threadedly connected to the threaded rod. The threaded rod is provided with two threads with opposite helix directions.
[0008] Preferably, the limiting component includes: a top cover and a limiting plate. Two electric push rods are fixedly installed in the fixed base. A moving rod is fixedly installed at the output end of the electric push rod. The two moving rods are both fixedly installed at the bottom end of the limiting plate. The top cover is fixedly installed at the top end of the limiting plate. Two small insertion round rods are fixedly installed at the bottom end of the limiting plate. Two fixed rods are fixedly installed at the top end of the fixed base. The fixed rods are provided with limiting round grooves matching the two small insertion round rods.
[0009] Preferably, a plurality of screws are threadedly connected to the large motor. A threaded groove matching the screw is opened on one of the moving plates. A rotating groove matching the rotating block is opened in the fixed block. A limiting square hole matching the insertion block is opened on the moving plate. The closer sides of the two limiting plates are both in movable abutment with the farther sides of the two moving plates.
[0010] Preferably, a plurality of limiting vertical plates are fixedly installed at the top end of the connecting block. The plurality of limiting vertical plates are all arranged on both sides of the upper calender roll and the lower calender roll. The limiting vertical plates are in movable abutment with the upper calender roll and the lower calender roll.
[0011] Preferably, the fixed base is provided with a fixed round groove matching the electric push rod. The connecting block is provided with a sliding concave strip groove matching the sliding plate and the threaded block.
[0012] In the present utility model, for the calender roll for metal calendering that is convenient for disassembly and assembly, by starting the electric push rod fixedly installed in the fixed base, the electric push rod drives the moving rod fixedly installed at its output end to move, the two moving rods drive the same top cover fixedly installed at their top ends to move, and at the same time the top cover drives the limiting plate fixedly installed at its bottom end and the two small insertion round rods fixedly installed at the bottom end of the limiting plate to move, so that the limiting of the moving plate by the limiting plate is released, the moving plate can move, and the small insertion round rods are separated from the fixed rods, thereby facilitating disassembly and assembly.
[0013] In the present utility model, for the calender roll for metal rolling that is convenient for disassembly and assembly, by starting the small motor fixedly installed in the connecting block, the small motor drives the threaded rod to rotate, thereby moving the two threaded blocks. The two threaded blocks drive the sliding plate to move away from each other, moving the moving plate. The two moving plates drive the two large motors and the two fixing blocks to move respectively. The large motors and the fixing blocks drive the insertion block to move, and the insertion block moves out from both sides of the lower calender roll and the upper calender roll, so that the insertion block is separated from the upper calender roll and the lower calender roll. Subsequently, the upper calender roll and the lower calender roll are lifted upward and removed for maintenance and replacement.
[0014] The structure of the present utility model is reasonably designed. Through the cooperation of multiple structures, rapid disassembly and assembly can be achieved, making the maintenance work simpler and faster. The staff can quickly complete the maintenance and overhaul of the calender roll, which greatly facilitates the maintenance and overhaul of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of a calender roll for metal rolling that is convenient for disassembly and assembly proposed by the present utility model;
[0016] Figure 2 is a sectional structural schematic diagram of a calender roll for metal rolling that is convenient for disassembly and assembly proposed by the present utility model;
[0017] Figure 3 is a partial sectional schematic diagram of a calender roll for metal rolling that is convenient for disassembly and assembly proposed by the present utility model;
[0018] Figure 4 is a partial sectional schematic diagram of a calender roll for metal rolling that is convenient for disassembly and assembly proposed by the present utility model.
[0019] In the figure: 1, fixed base; 2, moving rod; 3, top cover; 4, limiting plate; 5, upper calender roll; 6, lower calender roll; 7, large motor; 8, round rod; 9, screw; 10, electric push rod; moving plate 11, moving plate; limiting vertical plate 12, limiting vertical plate; fixing block 13, fixing block; sliding plate 14, sliding plate; connecting block 15, connecting block; small inserting round rod 16, insertion block; fixing rod 17, fixing rod; insertion block 18, insertion block; rotating block 19, rotating block; small motor 20, small motor; threaded block 21, threaded block; threaded rod 22, threaded rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0021] Reference Figures 1-4 , a calender roll for metal rolling that is convenient for disassembly and assembly, comprising: a fixed base 1, a connecting block 15 is fixedly installed inside the fixed base 1, two moving plates 11 are slidably installed at the top of the connecting block 15, two large motors 7 and two fixed blocks 13 are fixedly installed on the farther sides of the two moving plates 11 respectively. Among them, an upper calender roll 5 is rotatably installed between two adjacent large motors 7 and fixed blocks 13, and a lower calender roll 6 is rotatably installed between the other two large motors 7 and fixed blocks 13. Circular rods 8 are fixedly installed on both sides of the upper calender roll 5 and the lower calender roll 6. A rotating block 19 is rotatably installed inside the fixed block 13. Plug blocks 18 are fixedly installed at the output ends of the large motors 7 and on one side of the rotating block 19. Circular grooves matching the circular rods 8 are opened on the plug blocks 18. Plug plate grooves matching the plug blocks 18 are opened on both sides of the lower calender roll 6 and the upper calender roll 5. A moving component is arranged inside the connecting block 15, and a limiting component is arranged on the fixed base 1.
[0022] In this embodiment, the moving component comprises: a small motor 20 and a threaded rod 22. Sliding plates 14 are fixedly installed at the bottoms of the two moving plates 11. Threaded blocks 21 are fixedly installed at the bottoms of the sliding plates 14. The two threaded blocks 21 are slidably installed inside the connecting block 15. The small motor 20 is fixedly installed inside the connecting block 15. The threaded rod 22 is fixedly installed at the output end of the small motor 20. The two threaded blocks 21 are both threadedly connected to the threaded rod 22. Two threads with opposite helix directions are opened on the threaded rod 22 to move better and facilitate disassembly.
[0023] In this embodiment, the limiting component comprises: a top cover 3 and a limiting plate 4. Two electric push rods 10 are fixedly installed inside the fixed base 1. Moving rods 2 are fixedly installed at the output ends of the electric push rods 10. The two moving rods 2 are fixedly installed at the bottom of the limiting plate 4. The top cover 3 is fixedly installed at the top of the limiting plate 4. Two small inserted round rods 16 are fixedly installed at the bottom of the limiting plate 4. Two fixed rods 17 are fixedly installed at the top of the fixed base 1. Limiting round grooves matching the two small inserted round rods 16 are opened on the fixed rods 17 to limit the position of the calender roll and prevent it from moving during work.
[0024] In this embodiment, a plurality of screws 9 are threadedly connected to the large motor 7. A threaded groove matching the screw 9 is opened on one of the moving plates 11. A rotating groove matching the rotating block 19 is opened inside the fixed block 13. A limiting square hole matching the plug block 18 is opened on the moving plate 11. The closer sides of the two limiting plates 4 are in movable abutment with the farther sides of the two moving plates 11 to achieve better fixation.
[0025] In this embodiment, a plurality of limiting vertical plates 12 are fixedly installed at the top end of the connecting block 15. The plurality of limiting vertical plates 12 are all arranged on both sides of the upper calender roll 5 and the lower calender roll 6. The limiting vertical plates 12 are in movable abutment with the upper calender roll 5 and the lower calender roll 6 to enhance stability. A fixing circular groove matching the electric push rod 10 is opened on the fixing base 1. A sliding concave strip groove matching the sliding plate 14 and the threaded block 21 is arranged in the connecting block 15 to cooperate with the movement and installation of other components.
[0026] In this embodiment, during use, by starting the electric push rod 10 fixedly installed in the fixing base 1, the electric push rod 10 drives the moving rod 2 fixedly installed at its output end to move, and the two moving rods 2 drive the same top cover 3 fixedly installed at their top ends to move. At the same time, the top cover 3 drives the limiting plate 4 fixedly installed at its bottom end and the two small inserted circular rods 16 fixedly installed at the bottom end of the limiting plate 4 to move, so that the limiting plate 4 releases the restriction on the moving plate 11, allowing the moving plate 11 to move, and the small inserted circular rods 16 to disengage from the fixing rod 17, thereby facilitating disassembly and assembly. Subsequently, by starting the small motor 20 fixedly installed in the connecting block 15, the small motor 20 drives the threaded rod 22 fixedly installed at its output end to rotate, so that the two threaded blocks 21 threadedly connected to the threaded rod 22 move, and the two threaded blocks 21 drive the sliding plate 14 fixedly installed at their top ends to move away from each other, thereby driving the moving plate 11 fixedly installed at the top end of the sliding plate 14 to move. The two moving plates 11 drive the two large motors 7 and the two fixing blocks 13 to move respectively, and the large motors 7 and the fixing blocks 13 drive the insertion block 18 to move, so that the insertion block 18 moves out from both sides of the lower calender roll 6 and the upper calender roll 5, and the insertion block 18 disengages from the upper calender roll 5 and the lower calender roll 6. Subsequently, the upper calender roll 5 and the lower calender roll 6 are lifted upward and removed for maintenance and replacement.
[0027] The above has introduced in detail a calender roll for metal rolling that is easy to disassemble and assemble provided by the present utility model. Specific embodiments are used herein to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. A calender roll for metal rolling that is convenient for disassembly and assembly, characterized in that, Including: A fixed base (1), a connecting block (15) is fixedly installed inside the fixed base (1), two moving plates (11) are slidably installed at the top of the connecting block (15), two large motors (7) and two fixed blocks (13) are respectively fixedly installed on the farther sides of the two moving plates (11). A top calendering roll (5) is rotatably installed between two adjacent large motors (7) and fixed blocks (13), and a bottom calendering roll (6) is rotatably installed between the other two large motors (7) and fixed blocks (13). Circular rods (8) are fixedly installed on both sides of the top calendering roll (5) and the bottom calendering roll (6). A rotating block (19) is rotatably installed inside the fixed block (13). Plug blocks (18) are fixedly installed on the output end of the large motor (7) and one side of the rotating block (19). Circular grooves matching the circular rods (8) are opened on the plug blocks (18). Plug plate grooves matching the plug blocks (18) are opened on both sides of the bottom calendering roll (6) and the top calendering roll (5). A moving component is arranged inside the connecting block (15), and a limiting component is arranged on the fixed base (1).
2. The calender roll for metal rolling that is convenient for disassembly and assembly according to claim 1, wherein, The moving component includes: a small motor (20) and a threaded rod (22). Sliding plates (14) are fixedly installed at the bottoms of the two moving plates (11). Threaded blocks (21) are fixedly installed at the bottoms of the sliding plates (14). The two threaded blocks (21) are both slidably installed inside the connecting block (15). The small motor (20) is fixedly installed inside the connecting block (15). The threaded rod (22) is fixedly installed on the output end of the small motor (20). The two threaded blocks (21) are both threadedly connected to the threaded rod (22). Two threads with opposite helix directions are opened on the threaded rod (22).
3. The calender roll for metal rolling that is easy to disassemble and assemble according to claim 1, wherein, The limiting component includes: a top cover (3) and a limiting plate (4). Two electric push rods (10) are fixedly installed inside the fixed base (1). A moving rod (2) is fixedly installed on the output end of the electric push rod (10). The two moving rods (2) are both fixedly installed at the bottom of the limiting plate (4). The top cover (3) is fixedly installed on the top of the limiting plate (4). Two small inserted round rods (16) are fixedly installed at the bottom of the limiting plate (4). Two fixed rods (17) are fixedly installed on the top of the fixed base (1). Limiting circular grooves matching the two small inserted round rods (16) are opened on the fixed rods (17).
4. The calender roll for metal rolling that is convenient for disassembly and assembly according to claim 3, wherein, A plurality of screws (9) are threadedly connected to the large motor (7). A threaded groove matching the screw (9) is opened on one of the moving plates (11). A rotating groove matching the rotating block (19) is opened inside the fixed block (13). A limiting square hole matching the plug block (18) is opened on the moving plate (11). The closer sides of the two limiting plates (4) are both movably abutted against the farther sides of the two moving plates (11).
5. A calender roll for metal rolling that is easy to disassemble and assemble, characterized in that, A plurality of limiting vertical plates (12) are fixedly installed at the top of the connecting block (15). The plurality of limiting vertical plates (12) are all arranged on both sides of the upper calender roll (5) and the lower calender roll (6), and the limiting vertical plates (12) are in movable abutment with the upper calender roll (5) and the lower calender roll (6).
6. The calender roll for metal rolling that is easy to disassemble and assemble according to claim 1, wherein, A fixing circular groove matching the electric push rod (10) is formed in the fixing base (1), and a sliding concave strip groove matching the sliding plate (14) and the threaded block (21) is arranged in the connecting block (15).