Annular pouring system
Through the design of the annular casting system, combined with the molten casting machine and the demolding and pouring machine, the continuous and automation of the casting process is achieved, the problem of insufficient efficiency and automation of traditional casting systems is solved, and the production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422116370.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional pouring systems have shortcomings in space utilization efficiency, operational flexibility and automation, resulting in low production efficiency and waste of resources, especially in large-scale production.
The annular casting system is adopted, including a molten iron charter assembly, a mold release and tipping machine assembly, multiple casting molds and drive components. The continuous and automated casting is achieved through the annular conveying component, and the driving components are used to drive the casting vehicle mold rotation, combining a molten iron charter and a mold release and tipping machine for efficient operation.
Improve space utilization, significantly improve production efficiency and product consistency, and reduce the complexity and potential risks of manual operations.
Smart Images

Figure CN223114163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a casting device, in particular to an annular pouring system. Background Art
[0002] During the casting process, traditional pouring systems usually use linear conveyor belts or fixed molds for pouring and demolding. However, these systems have many limitations in terms of space utilization efficiency, operation flexibility, and automation level, which easily lead to low production efficiency and resource waste. Especially when large-scale production is required, how to improve the pouring efficiency, reduce manual intervention, and enhance the automation level has become an urgent problem to be solved. Summary of the Invention
[0003] The purpose of the utility model is to provide an annular pouring system.
[0004] To achieve the above purpose, the utility model is implemented according to the following technical solution:
[0005] The utility model includes a molten iron ladle turning machine assembly, a demolding tilting machine assembly, a pouring vehicle pouring mold, a driving assembly, and an annular conveying assembly. There are multiple pouring vehicle pouring molds, and the multiple pouring vehicle pouring molds are evenly distributed on the annular conveying assembly. The annular conveying assembly is driven to rotate by the driving assembly. The molten iron ladle turning machine assembly and the demolding tilting machine assembly are respectively arranged above both sides of the annular conveying assembly.
[0006] Further, the annular conveying assembly includes a pouring vehicle track, a pouring vehicle frame, and pouring vehicle wheels. The pouring vehicle track is of an annular structure, the pouring vehicle frame is of an annular structure, there are multiple pouring vehicle wheels, and the multiple pouring vehicle wheels are arranged at the lower end of the pouring vehicle frame. The pouring vehicle frame is in rolling connection with the pouring vehicle track through the pouring vehicle wheels. The inner edge of the pouring vehicle frame is connected to the driving end of the driving assembly. One end of the pouring vehicle pouring mold is rotatably connected to the upper side of the upper end of the pouring vehicle frame. Both the molten iron ladle turning machine assembly and the demolding tilting machine assembly are located above the pouring vehicle frame and above the pouring vehicle pouring mold.
[0007] Specifically, the driving assembly includes a pouring vehicle fixed gear and a pouring vehicle driving gear. The pouring vehicle fixed gear is of an annular structure, and the pouring vehicle fixed gear is arranged on the inner edge or the outer edge of the pouring vehicle frame. The pouring vehicle driving gear is meshed with the pouring vehicle fixed gear, and the central axis of the pouring vehicle driving gear is connected to the rotating shaft of the driving motor.
[0008] Preferably, a pouring mold connecting rotating shaft is provided on the outer or inner side of the pouring mold of the pouring vehicle, a pouring vehicle frame connecting rotating shaft is provided on the inner or outer side of the upper end of the pouring vehicle frame, and one end or the other end of the pouring mold of the pouring vehicle is rotatably connected through the pouring vehicle frame connecting rotating shaft and the pouring mold connecting rotating shaft.
[0009] The beneficial effects of the present utility model are as follows:
[0010] The present utility model is an annular pouring system. Compared with the prior art, the present utility model effectively solves the deficiencies of the traditional pouring system in terms of production efficiency and automation. The system adopts an annular conveying component and a plurality of evenly distributed pouring vehicle molds, and cooperates with a molten iron turning-over machine component and a demolding tilting machine component to realize continuous and automated casting operations. This design not only improves the space utilization rate, but also significantly improves the production efficiency and product consistency through an automated driving device. At the same time, it reduces the complexity of manual operations and potential operation risks. Description of the Drawings
[0011] Figure 1 is a structural schematic diagram of the present utility model;
[0012] Figure 2 is Figure 1 a partial enlarged view of part A in
[0013] Figure 3 is Figure 1 a partial enlarged view of part B in
[0014] In the figure: pouring vehicle track 1, pouring vehicle frame 2, pouring vehicle wheel 3, pouring vehicle fixed tooth 4, pouring vehicle driving tooth 5, pouring vehicle pouring mold 6, pouring vehicle frame connecting rotating shaft 7, pouring mold connecting rotating shaft 8, molten iron turning-over machine component 9, demolding tilting machine component 10. Detailed Embodiments
[0015] The following further describes the present utility model in conjunction with the drawings and specific embodiments. The illustrative embodiments and descriptions of this utility model are used to explain the present utility model, but not to limit the present utility model.
[0016] As Figures 1-3 shown: The present utility model includes a molten iron turning-over machine component 9, a demolding tilting machine component 10, a pouring vehicle pouring mold 6, a driving component, and an annular conveying component. A plurality of the pouring vehicle pouring molds 6 are evenly distributed on the annular conveying component. The annular conveying component is driven to rotate by the driving component. The molten iron turning-over machine component 9 and the demolding tilting machine component 10 are respectively arranged above the two sides of the annular conveying component.
[0017] Furthermore, the annular conveying assembly includes a pouring vehicle track 1, a pouring vehicle frame 2, and pouring vehicle wheels 3. The pouring vehicle track 1 is of an annular structure, the pouring vehicle frame 2 is of an annular structure, there are multiple pouring vehicle wheels 3, and the multiple pouring vehicle wheels 3 are arranged at the lower end of the pouring vehicle frame 2. The pouring vehicle frame 2 is in rolling connection with the pouring vehicle track 1 through the pouring vehicle wheels 3. The inner edge of the pouring vehicle frame 2 is connected to the driving end of the driving assembly. One end of the pouring mold 6 of the pouring vehicle is rotatably connected to one side of the upper end of the pouring vehicle frame 2. The molten iron turning bucket assembly 9 and the demolding tipping machine assembly 10 are both located above the pouring vehicle frame 2 and above the pouring mold 6 of the pouring vehicle.
[0018] Specifically, the driving assembly includes a pouring vehicle fixed gear 4 and a pouring vehicle driving gear 5. The pouring vehicle fixed gear 4 is of an annular structure, and the pouring vehicle fixed gear 4 is arranged on the inner edge or outer edge of the pouring vehicle frame 2. The pouring vehicle driving gear 5 is meshed with the pouring vehicle fixed gear 4, and the central axis of the pouring vehicle driving gear 5 is connected to the rotating shaft of the driving motor.
[0019] Preferably, a pouring mold connecting rotating shaft 8 is arranged on the outer side or inner side of the pouring mold 6 of the pouring vehicle, and a pouring vehicle frame connecting rotating shaft 7 is arranged on the inner side or outer side of the upper end of the pouring vehicle frame 2. One end or the other end of the pouring mold 6 of the pouring vehicle is rotatably connected through the pouring vehicle frame connecting rotating shaft 7 and the pouring mold connecting rotating shaft 8.
[0020] The working principle of the present utility model is as follows:
[0021] The molten iron melted by the melting furnace is evenly poured onto the pouring mold 6 of the pouring vehicle through the molten iron turning bucket assembly 9. The molten iron turning bucket assembly 9 is an existing device. Refer to the patent number 202322132356.8, named "A Lifting Type Turning Bucket for Casting Molten Iron Pouring". The driving motor drives the pouring vehicle driving gear 5 to drive the pouring vehicle fixed gear 4 to rotate at a constant speed according to the pouring speed of the molten iron turning bucket assembly 9, driving the pouring vehicle frame 2 to move to control the pouring thickness and the number of pourings. After the molten iron cools and solidifies in the pouring mold 6 of the pouring vehicle, it moves to the position of the demolding tipping machine assembly 10 for demolding. The demolding tipping machine assembly 10 is an existing device. Refer to the patent number 202122108557.5, named "A Pouring Tipping Machine Device for Facilitating Pouring". The demolding tipping machine assembly 10 demolds the cooled iron blocks one by one according to the docking position of the pouring mold 6 of the pouring vehicle, and the demolded iron blocks fall into the iron tray of the demolding tipping machine assembly 10 for secondary transfer.
[0022] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present invention, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A ring pouring system, comprising a hot metal ladle turning machine assembly (9) and a demoulding tilting machine assembly (10), characterized in that: It further includes a casting truck casting mold (6), a driving component, and a ring-shaped conveying component. There are multiple casting truck casting molds (6), and the multiple casting truck casting molds (6) are evenly distributed on the ring-shaped conveying component. The ring-shaped conveying component is driven to rotate by the driving component. The molten iron ladle turning machine component (9) and the demolding tilting machine component (10) are respectively arranged above both sides of the ring-shaped conveying component.
2. The annular pouring system according to claim 1, wherein: The ring-shaped conveying component includes a casting truck track (1), a casting truck frame (2), and casting truck wheels (3). The casting truck track (1) is of a ring structure, the casting truck frame (2) is of a ring structure, and there are multiple casting truck wheels (3). The multiple casting truck wheels (3) are arranged at the lower end of the casting truck frame (2). The casting truck frame (2) is in rolling connection with the casting truck track (1) through the casting truck wheels (3). The inner edge of the casting truck frame (2) is connected to the driving end of the driving component. One end of the casting truck casting mold (6) is rotatably connected to one side of the upper end of the casting truck frame (2). Both the molten iron ladle turning machine component (9) and the demolding tilting machine component (10) are located above the casting truck frame (2) and above the casting truck casting mold (6).
3. The annular pouring system according to claim 2, characterized in that: The driving component includes a casting truck fixed gear (4) and a casting truck driving gear (5). The casting truck fixed gear (4) is of a ring structure. The casting truck fixed gear (4) is arranged on the inner edge or outer edge of the casting truck frame (2). The casting truck driving gear (5) is meshed with the casting truck fixed gear (4). The central axis of the casting truck driving gear (5) is connected to the rotating shaft of the driving motor.
4. The annular pouring system according to claim 2, characterized in that: A casting mold connecting rotating shaft (8) is arranged on the outer side or inner side of the casting truck casting mold (6), and a casting frame connecting rotating shaft (7) is arranged on the inner side or outer side of the upper end of the casting truck frame (2). One end or the other end of the casting truck casting mold (6) is rotatably connected through the casting frame connecting rotating shaft (7) and the casting mold connecting rotating shaft (8).
Citation Information
Patent Citations
Tipping machine equipment facilitating pouring
CN215657798U
Lifting type ladle overturning machine for casting molten iron
CN220837910U