Soldering machine
Through the mobile components driven by the voice coil motor and the automatic feeding and cutting mechanism, the station layout is optimized, and the problem of low welding accuracy of the soldering machine is solved, high-precision and efficient welding effects are achieved, and the stability of the welding structure is improved.
Patent Information
- Application Number
- CN202421779055.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The welding accuracy of existing solder machines on both sides of PCB board is low, resulting in differences in welding thickness and affecting the stability of the welding structure.
The mobile components driven by voice coil motors include the first longitudinal sliding rail, transverse sliding rail and slider to ensure that the soldering equipment is moved accurately to the welding position, combined with the feeding and discharge mechanism, realize automatic loading and unloading, and use a turntable to optimize the station layout.
It improves the welding accuracy of the soldering machine, reduces the difference in welding thickness on both sides of the PCB board, and improves the stability and working efficiency of the welding structure.
Smart Images

Figure CN223114320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, and particularly relates to a soldering machine. Background Art
[0002] A soldering machine is a special equipment used for soldering operations in electronic manufacturing and maintenance. It heats the solder at the soldering head, usually solder wire or solder alloy, melts it and then coats it on the components to be connected to complete the fixation and connection of electronic components. The soldering machine is equipped with a precise temperature control system and a soldering head design, which can provide high-precision and stable soldering effects, and is suitable for PCB board assembly, precision instrument manufacturing, and the maintenance and production of electronic equipment.
[0003] In order to improve the efficiency of soldering, soldering is usually carried out on both sides of the PCB board at the same time. However, some soldering machines have low soldering precision, and the soldering equipment cannot move to the accurate soldering position, which may cause differences in the soldering thickness on both sides of the PCB board, thus affecting the stability of the soldering structure. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a soldering machine, aiming to improve the stability of the soldering structure.
[0005] To achieve the above purpose, the soldering machine proposed by the utility model includes:
[0006] A frame, which has a soldering station; and
[0007] A soldering mechanism, which includes two soldering modules. Both soldering modules are arranged on the frame and are respectively located on both sides of the soldering station;
[0008] Each soldering module includes a soldering device, a moving component, and two voice coil motors. The moving component includes a first longitudinal moving slide rail, a first longitudinal moving slider, a transverse moving slide rail, and a transverse moving slider. The straight line along which the first longitudinal moving slide rail extends is perpendicular to the straight line along which the transverse moving slide rail extends. The transverse moving slide rail is arranged on the first longitudinal moving slider; one voice coil motor is arranged on the first longitudinal moving slide rail and drives the first longitudinal moving slider to move on the first longitudinal moving slide rail; the other voice coil motor is arranged on the first longitudinal moving slider and drives the transverse moving slider to move on the transverse moving slide rail.
[0009] Optionally, the soldering machine further includes a feeding mechanism, which includes a conveying line and a loading device. Both the conveying line and the loading device are arranged on the frame, and the conveying line has a loading station; the conveying line is used to convey the PCB board to the loading station, and the loading device is used to move the PCB board at the loading station to the soldering station.
[0010] Optionally, the loading device includes a loading component and a loading suction plate. The loading component includes a second longitudinal translation slide rail, a second longitudinal translation slider, and a first vertical translation slider. The second longitudinal translation slider is formed with a first vertical translation slide rail;
[0011] The second longitudinal translation slide rail is disposed on the machine frame. The second longitudinal translation slider is slidably connected to the second longitudinal translation slide rail. The first vertical translation slider is slidably connected to the first vertical translation slide rail. The loading suction plate is connected to the first vertical translation slider. The loading suction plate is used to suck the PCB board.
[0012] Optionally, the loading suction plate is rotatably connected to the first vertical translation slider.
[0013] Optionally, the conveyor line further has an unloading station. The conveyor line is used to send the PCB board on the unloading station away from the machine frame;
[0014] The feeding mechanism further includes an unloading device. The unloading device includes a third longitudinal translation slide rail, a third longitudinal translation slider, a second vertical translation slider, and an unloading suction plate. The third longitudinal translation slider is formed with a second vertical translation slide rail. The third longitudinal translation slide rail is disposed on the machine frame. The third longitudinal translation slider is slidably connected to the third longitudinal translation slide rail. The second vertical translation slide rail is slidably connected to the second vertical translation slider. The unloading suction plate is rotatably connected to the second vertical translation slider. The unloading suction plate is used to suck the PCB board on the welding station. The unloading device is used to move the unloading suction plate between the welding station and the unloading station.
[0015] Optionally, the soldering machine further includes a turntable. The turntable is rotatably disposed on the machine frame. The turntable has the bearing surface. The bearing surface is used to bear the PCB board.
[0016] Optionally, the machine frame further has a pre-soldering station and a post-soldering station. The pre-soldering station, the welding station, and the post-soldering station are all located on the bearing surface. The loading device is used to move the PCB board on the loading station to the pre-soldering station. The unloading device is used to move the PCB board on the post-soldering station to the unloading station.
[0017] Optionally, the pre-soldering station, the welding station, and the post-soldering station are circumferentially distributed along the axis of rotation of the turntable.
[0018] Optionally, the post-soldering station, the welding station, and the pre-soldering station are arranged front and back along the rotation direction of the turntable.
[0019] Optionally, the moving component further includes a connecting block. The lower surface of the connecting block is connected to the first longitudinal translation slider. The upper surface of the connecting block is connected to the transverse translation slide rail. The lower surface and the upper surface of the connecting block form an inclined angle.
[0020] In the technical solution of the present utility model, the soldering machine includes a frame and a soldering mechanism. The frame has a soldering station; the soldering mechanism includes two soldering modules, both of which are arranged on the frame and are respectively located on both sides of the soldering station; each soldering module includes a soldering device, a moving component and two voice coil motors. The moving component includes a first longitudinal moving slide rail, a first longitudinal moving slider, a transverse moving slide rail and a transverse moving slider. The straight line along which the first longitudinal moving slide rail extends is perpendicular to the straight line along which the transverse moving slide rail extends. The transverse moving slide rail is arranged on the first longitudinal moving slider; one voice coil motor is arranged on the first longitudinal moving slide rail and drives the first longitudinal moving slider to move on the first longitudinal moving slide rail; the other voice coil motor is arranged on the first longitudinal moving slider and drives the transverse moving slider to move on the transverse moving slide rail. In the technical solution of the present utility model, the driving precision of the voice coil motor is high. By using the voice coil motor to drive the first longitudinal moving slider and the transverse moving slider to move, the soldering device can be accurately moved to the soldering positions on both sides of the soldering station, thereby improving the soldering precision of the soldering machine, reducing the soldering thickness difference on both sides of the PCB board, and improving the stability of the soldering structure; at the same time, since the moving speed of the voice coil motor is fast, the working efficiency of the soldering machine can be improved. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.
[0022] Figure 1 Schematic diagram of the three-dimensional structure of an embodiment of the soldering machine provided by the present utility model;
[0023] Figure 2 Schematic diagram of the structure of another embodiment of the soldering machine of the present utility model.
[0024] Explanation of the reference numerals in the drawings:
[0025]
[0026]
[0027] The realization, functional characteristics and advantages of the object of the present utility model will be further described in conjunction with the embodiments with reference to the drawings. Detailed Embodiment
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0029] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0030] In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or a solution where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0031] Please refer to Figure 1 and Figure 2 , to solve the problem of low stability of the welding structure after welding by a soldering machine, the present invention proposes a soldering machine 1000, including:
[0032] A frame 1 and a welding mechanism, the frame 1 having a welding station 11; the welding mechanism includes two soldering modules 21, both of the two soldering modules 21 are provided on the frame 1 and are respectively located on both sides of the welding station 11; each soldering module 21 includes a soldering device 211, a moving component, and two voice coil motors 213, the moving component includes a first longitudinal moving slide rail 2121, a first longitudinal moving slide block 2122, a transverse moving slide rail 2123, and a transverse moving slide block 2124, the straight line along which the first longitudinal moving slide rail 2121 extends and the straight line along which the transverse moving slide rail 2123 extends are perpendicular to each other, the transverse moving slide rail 2123 is provided on the first longitudinal moving slide block 2122; one voice coil motor 213 is provided on the first longitudinal moving slide rail 2121 and drives the first longitudinal moving slide block 2122 to move on the first longitudinal moving slide rail 2121; the other voice coil motor 213 is provided on the first longitudinal moving slide block 2122 and drives the transverse moving slide block 2124 to move on the transverse moving slide rail 2123. In the technical solution of the present invention, the driving accuracy of the voice coil motor 213 is high. Using the voice coil motor 213 to drive the first longitudinal moving slide block 2122 and the transverse moving slide block 2124 to move can accurately move the soldering device 211 to the welding positions on both sides of the welding station 11, thereby improving the welding accuracy of the soldering machine 1000, reducing the welding thickness difference on both sides of the PCB board a, and improving the stability of the welding structure; at the same time, since the moving speed of the voice coil motor 213 is fast, the working efficiency of the soldering machine 1000 can be improved.
[0033] In an embodiment, the soldering machine 1000 further includes a feeding mechanism, the feeding mechanism includes a conveying line 31 and a loading device, both the conveying line 31 and the loading device are provided on the frame 1, and the conveying line 31 has a loading station 311; the conveying line 31 is used to convey the PCB board a to the loading station 311, and the loading device is used to move the PCB board a on the loading station 311 to the welding station 11. The cooperation of the loading device and the conveying line 31 realizes automatic loading, improves the loading efficiency, and is convenient for the user to use.
[0034] The loading device can be a loading robot or a moving component composed of a slide rail and a slide block. In an embodiment, the loading device includes a loading component and a loading suction plate 322, the loading component includes a second longitudinal moving slide rail 3211, a second longitudinal moving slide block 3212, and a first vertical moving slide block 3213, and the second longitudinal moving slide block 3212 is formed with a first vertical moving slide rail; the second longitudinal moving slide rail 3211 is provided on the frame 1, the second longitudinal moving slide block 3212 is slidably connected to the second longitudinal moving slide rail 3211, the first vertical moving slide block 3213 is slidably connected to the first vertical moving slide rail, the loading suction plate 322 is connected to the first vertical moving slide block 3213, and the loading suction plate 322 is used to suck the PCB board a. The first vertical moving slide block 3213 drives the loading suction plate 322 to move vertically, and the second longitudinal moving slide block 3212 drives the first vertical moving slide block 3213 to move longitudinally, realizing the operation of moving the PCB board a from the loading station 311 to the welding station 11, and improving the loading efficiency.
[0035] The loading suction plate 322 can be fixedly connected to the first vertical moving slider 3213 or rotatably connected to the first vertical moving slider 3213. In an embodiment, the loading suction plate 322 is rotatably connected to the first vertical moving slider 3213. The loading process is a process of transferring the PCB board a from the loading station 311 to the welding station 11. Since the length direction of the loading station 311 may not be consistent with the length direction of the welding station 11, and the loading suction plate 322 is rotatably connected to the first vertical moving slider 3213, the loading suction plate 322 can rotate to adjust the orientation of the PCB board a to adapt to more diverse application scenarios. Therefore, it is preferred that the loading suction plate 322 is rotatably connected to the first vertical moving slider 3213.
[0036] In an embodiment, the conveyor line 31 further has an unloading station 312; the conveyor line 31 is used to send the PCB board a on the unloading station 312 away from the frame 1; the feeding mechanism further includes an unloading device, and the unloading device includes a third longitudinal moving slide rail 331, a third longitudinal moving slider 332, a second vertical moving slider 333 and an unloading suction plate 334. The third longitudinal moving slider 332 is formed with a second vertical moving slide rail; the third longitudinal moving slide rail 331 is provided on the frame 1, the third longitudinal moving slider 332 is slidably connected to the third longitudinal moving slide rail 331, the second vertical moving slide rail is slidably connected to the second vertical moving slider 333, and the unloading suction plate 334 is rotatably connected to the second vertical moving slider 333; the unloading suction plate 334 is used to suck the PCB board a on the welding station 11, and the unloading device is used to move the unloading suction plate 334 between the welding station 11 and the unloading station 312. The cooperation of the unloading device and the conveyor line 31 realizes automatic unloading, improves the unloading efficiency, and facilitates the use of the user.
[0037] After welding, it may be inconvenient to unload due to the obstruction of the welding equipment. To solve this problem, in an embodiment, the soldering machine 1000 further includes a turntable 4. The turntable 4 is rotatably provided on the frame 1, and the turntable 4 has a bearing surface 41 for bearing the PCB board a. After welding, the user can rotate the turntable 4 to turn the welded PCB board a away from the welding station 11, thereby facilitating the unloading of the welded PCB board a.
[0038] In one embodiment, the frame 1 further has a pre-welding station 12 and a post-welding station 13. The pre-welding station 12, the welding station 11, and the post-welding station 13 are all located on the bearing surface 41. The loading device is used to move the PCB board a at the loading station 311 to the pre-welding station 12, and the unloading device is used to move the PCB board a at the post-welding station 13 to the unloading station 312. In this way, the three operations of loading, welding, and unloading can be carried out simultaneously. The loading device moves the PCB board a to the pre-welding station 12. At the same time, soldering of the PCB board a can be carried out on the welding station 11. Meanwhile, the unloading device can move the PCB board a at the post-welding station 13 to the conveyor line 31. After welding is completed, rotating the turntable 4 can perform the next simultaneous operations of loading, welding, and unloading, thus improving the working efficiency of the soldering machine 1000.
[0039] In one embodiment, the pre-welding station 12, the welding station 11, and the post-welding station 13 are circumferentially distributed along the axis of the turntable 4. The distances from the pre-welding station 12, the welding station 11, and the post-welding station 13 to the axis of the turntable 4 are the same. Therefore, when performing the next simultaneous operations of loading, welding, and unloading after the previous welding is completed, there is no need to adjust the position of the welding equipment, which improves the working efficiency of the soldering machine 1000.
[0040] In one embodiment, the post-welding station 13, the welding station 11, and the pre-welding station 12 are arranged in sequence along the rotation direction of the turntable 4. In this way, the operation steps are simplified, and only one rotation of the turntable 4 is required to perform the next simultaneous operations of loading, welding, and unloading after the previous welding is completed, which is convenient for users.
[0041] In one embodiment, the moving assembly further includes a connecting block 2125. The lower surface of the connecting block 2125 is connected to the first longitudinal moving slider 2122, and the upper surface of the connecting block 2125 is connected to the transverse moving slide rail 2123. An inclined angle is formed between the lower surface and the upper surface of the connecting block 2125. In this way, the welding height of the welding equipment can be changed, and its application scenario can be expanded.
[0042] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A soldering machine (1000), characterized in that, Including: A frame (1), the frame (1) having a welding station (11); And A welding mechanism, the welding mechanism including two soldering modules (21), both of the soldering modules (21) being provided on the frame (1) and located on both sides of the welding station (11) respectively; Each of the soldering modules (21) includes a soldering device (211), a moving component, and two voice coil motors (213). The moving component includes a first longitudinal moving slide rail (2121), a first longitudinal moving slide block (2122), a transverse moving slide rail (2123), and a transverse moving slide block (2124). The straight line along which the first longitudinal moving slide rail (2121) extends is perpendicular to the straight line along which the transverse moving slide rail (2123) extends. The transverse moving slide rail (2123) is provided on the first longitudinal moving slide block (2122); one of the voice coil motors (213) is provided on the first longitudinal moving slide rail (2121) and drives the first longitudinal moving slide block (2122) to move on the first longitudinal moving slide rail (2121); the other voice coil motor (213) is provided on the first longitudinal moving slide block (2122) and drives the transverse moving slide block (2124) to move on the transverse moving slide rail (2123).
2. The soldering machine (1000) according to claim 1, characterized in that, The soldering machine (1000) further includes a feeding mechanism, the feeding mechanism including a conveyor line (31) and a loading device. Both the conveyor line (31) and the loading device are provided on the frame (1), and the conveyor line (31) has a loading station (311); the conveyor line (31) is used to convey a PCB board (a) to the loading station (311), and the loading device is used to move the PCB board (a) on the loading station (311) to the welding station (11).
3. The soldering machine (1000) according to claim 2, characterized in that, The loading device includes a loading component and a loading suction plate (322). The loading component includes a second longitudinal moving slide rail (3211), a second longitudinal moving slide block (3212), and a first vertical moving slide block (3213). The second longitudinal moving slide block (3212) is formed with a first vertical moving slide rail; The second longitudinal moving slide rail (3211) is provided on the frame (1), the second longitudinal moving slide block (3212) is slidably connected to the second longitudinal moving slide rail (3211), the first vertical moving slide block (3213) is slidably connected to the first vertical moving slide rail, and the loading suction plate (322) is connected to the first vertical moving slide block (3213). The loading suction plate (322) is used to suck the PCB board (a).
4. The soldering machine (1000) according to claim 3, characterized in that, The loading suction plate (322) is rotatably connected to the first vertical moving slide block (3213).
5. The soldering machine (1000) according to claim 4, characterized in that, The conveyor line (31) further has an unloading station (312); the conveyor line (31) is used to send the PCB board (a) on the unloading station (312) away from the frame (1); The feeding mechanism further includes a blanking device, which includes a third longitudinal sliding rail (331), a third longitudinal sliding block (332), a second vertical sliding block (333), and a blanking suction plate (334). The third longitudinal sliding block (332) is formed with a second vertical sliding rail; the third longitudinal sliding rail (331) is provided on the frame (1), the third longitudinal sliding block (332) is slidably connected to the third longitudinal sliding rail (331), the second vertical sliding rail is slidably connected to the second vertical sliding block (333), and the blanking suction plate (334) is rotatably connected to the second vertical sliding block (333); the blanking suction plate (334) is used to suck the PCB board (a) on the welding station (11), and the blanking device is used to move the blanking suction plate (334) between the welding station (11) and the blanking station (312).
6. The soldering machine (1000) according to claim 5, characterized in that, The soldering machine (1000) further includes a turntable (4), which is rotatably provided on the frame (1). The turntable (4) has a bearing surface (41), and the bearing surface (41) is used to bear the PCB board (a).
7. The soldering machine (1000) according to claim 6, characterized in that, The frame (1) further has a pre-soldering station (12) and a post-soldering station (13). The pre-soldering station (12), the welding station (11), and the post-soldering station (13) are all located on the bearing surface (41); the loading device is used to move the PCB board (a) at the loading station (311) to the pre-soldering station (12), and the blanking device is used to move the PCB board (a) at the post-soldering station (13) to the blanking station (312).
8. The soldering machine (1000) according to claim 7, characterized in that, The pre-soldering station (12), the welding station (11), and the post-soldering station (13) are circumferentially distributed along the axis of rotation of the turntable (4).
9. The soldering machine (1000) according to claim 8, characterized in that, The post-soldering station (13), the welding station (11), and the pre-soldering station (12) are arranged in sequence along the rotation direction of the turntable (4).
10. The soldering machine (1000) according to any one of claims 1 to 9, characterized in that, The moving component further includes a connecting block (2125). The lower surface of the connecting block (2125) is connected to the first longitudinal sliding block (2122), and the upper surface of the connecting block (2125) is connected to the transverse sliding rail (2123); the lower surface and the upper surface of the connecting block (2125) form an inclined angle.