Film cutting processing line
By designing the film cutting processing line, automatic loading, transporting and cutting is achieved, which solves the problem of time-consuming and labor-intensive manual operation and insufficient cutting accuracy in film processing, and improves the processing efficiency and product quality of small-sized films.
Patent Information
- Application Number
- CN202422091772.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-27
AI Technical Summary
During the cutting and processing of existing films, manual operation is time-consuming and labor-intensive, and the defect rate is high, and the machine cutting accuracy is insufficient, especially when the auxiliary material size is small.
A film cutting processing line is designed, including a vibrating disc, a rotating material suction mechanism, a cutting mechanism and a material pulling mechanism. Through automatic loading, transporting and cutting, the film and auxiliary materials are accurately fitted and efficiently cut.
It realizes efficient processing of small-sized films, reduces labor intensity for manual operation, and improves product quality and cutting accuracy.
Smart Images
Figure CN223115284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film processing, and particularly relates to a film cutting processing line. Background Art
[0002] When cutting and processing a film, especially in the case where auxiliary materials need to be adhered, manual operation is time-consuming and laborious, and the rejection rate is high. If a machine is used for cutting, when the size of the auxiliary material is small, the accuracy of material pulling and cutting of a general machine is often insufficient. Summary of the Utility Model
[0003] To solve the above problems, the utility model provides a film cutting processing line, which is used for sequentially feeding, transporting, pulling and cutting two small-sized parts, not only meeting the processing requirements of films with small-sized connections, but also saving time and effort and ensuring product quality.
[0004] According to one aspect of the utility model, a film cutting processing line is provided, which includes a workbench. A material passing rack extending from the left end to the right end is arranged on the workbench, and a vibrating bowl, a rotary suction mechanism, a cutting mechanism and a material pulling mechanism are sequentially arranged on the workbench from the left end to the right end;
[0005] The rotary suction mechanism has a blanking position. A pushing cylinder is arranged behind the blanking position, and a rotatable rotary frame is arranged in front of the blanking position. Suction heads are installed on the rotary frame, and the end of the discharge channel of the vibrating bowl is arranged opposite to the blanking position;
[0006] The cutting mechanism includes a motor, two rotating wheels, two rotating rods extending forward and backward, and two cutting heads. The rotor of the motor is coaxially connected with the two rotating wheels, the two rotating wheels are respectively in transmission connection with the two rotating rods, and the two cutting heads are respectively connected to the front ends of the two rotating rods and are respectively located above and below the material passing rack.
[0007] In some embodiments, a material feeding wheel rack is installed at the left end of the workbench. The advantage is that the material feeding wheel rack can be used to release the film.
[0008] In some embodiments, a material receiving wheel rack is installed at the right end of the workbench. The advantage is that the material receiving wheel rack can be used to release the film.
[0009] In some embodiments, two suction heads are respectively installed on the opposite sides of the rotary frame. The advantage is that setting two suction heads can improve the speed of transporting auxiliary materials.
[0010] In some embodiments, a lifting cylinder is installed at the bottom of the material passing rack, and the lifting cylinder is located in front of the rotary material suction mechanism. The advantage is that the lifting cylinder operates to lift part of the film, so as to cooperate with the material suction head to attach the auxiliary material to the film.
[0011] In some embodiments, the rotor of the motor is connected to a horizontal rotating shaft, and the horizontal rotating shaft penetrates through the centers of the two rotating wheels. The advantage is that it further describes the specific way of connecting the rotor of the motor to the two rotating wheels.
[0012] In some embodiments, two driven wheels are respectively provided on the opposite sides of the two rotating rods, the top of one of the rotating wheels meshes with one of the driven wheels, and the bottom of the other rotating wheel meshes with the other driven wheel. The advantage is that it further describes the specific way of driving connection between the two rotating wheels and the two rotating rods.
[0013] In some embodiments, the middle parts of the two rotating rods are connected by a vertical spring. The advantage is that the spring is provided to facilitate the reset of the two rotating rods after rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of a film cutting and processing line according to an embodiment of the present utility model;
[0015] Figure 2 is Figure 1 a schematic structural diagram of the shown rotary material suction mechanism;
[0016] Figure 3 is Figure 1 a schematic internal structural diagram of the shown cutting mechanism.
[0017] In the figure: workbench 1, material passing rack 2, vibrating disk 3, rotary material suction mechanism 4, cutting mechanism 5, material pulling mechanism 6, unwinding wheel rack 7, rewinding wheel rack 8, lifting cylinder 21, discharge channel 31, blanking position 41, pushing cylinder 42, rotary rack 43, material suction head 44, motor 51, rotating wheel 52, rotating rod 53, cutting head 54, horizontal rotating shaft 55, driven wheel 56, spring 57. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0019] As Figure 1As shown in the figure, the processing line includes a workbench 1 (only its tabletop is shown in the figure). A material passing rack 2 extending from one end (referred to as the left end, and the other end as the right end) to the other end is provided on the workbench 1. And a vibrating disk 3, a rotary suction mechanism 4, a cutting mechanism 5, and a pulling mechanism 6 are sequentially arranged on the workbench 1 from the left end to the right end. And the above structures are all located behind the material passing rack 2.
[0020] A material feeding wheel rack 7 is also installed at the left end of the workbench 1, and a material receiving wheel rack 8 is installed at the right end. Among them, the material feeding wheel rack 7 is used to release the film, the material receiving wheel rack 8 is used to receive the film, and the pulling mechanism 6 is used to pull the film.
[0021] As Figure 2 shown, the rotary suction mechanism 4 has a blanking position 41. There is a pushing cylinder 42 behind the blanking position 41, and a rotatable rotary frame 43 in front of the blanking position 41. Two suction heads 44 are respectively installed on the opposite sides of the rotary frame 43. Among them, the vibrating disk 3 has a discharge channel, and the end of the discharge channel 31 is arranged opposite to the blanking position 41.
[0022] In addition, a lifting cylinder 21 is installed at the bottom of the material passing rack 2, and the lifting cylinder 21 is located in front of the rotary suction mechanism 4.
[0023] After the auxiliary materials are put into the vibrating disk 3, they are sequentially discharged from the discharge channel 31 to the blanking position 41 with the vibration of the vibrating disk 3, pushed to the correct position by the pushing cylinder 42, and then the rotary frame 43 rotates to drive the suction heads 44 to suck the materials and transfer them above the film on the material passing rack 2. Cooperating with the operation of the lifting cylinder 21 to lift a part of the film, so as to attach the auxiliary materials to the film.
[0024] As Figure 1 and 3 shown, the cutting mechanism 5 includes a motor 51, two rotating wheels 52, two rotating rods 53 extending forward and backward and arranged vertically, and two cutting heads 54. Among them, the rotor of the motor 51 is connected with a horizontal rotating shaft 55, and the horizontal rotating shaft 55 passes through the centers of the two rotating wheels 52, so as to realize the coaxial connection of the motor 51 and the two rotating wheels 52; two driven wheels 56 are respectively installed on the opposite sides of the two rotating rods 53. The top of one rotating wheel 52 meshes with the driven wheel 56 of one of the rotating rods 53, and the bottom of the other rotating wheel 52 meshes with the driven wheel 56 of the other rotating rod 53, so as to realize the transmission connection of the two driven wheels 56 with the two rotating rods 53 respectively; and the two cutting heads 54 are respectively connected to the front ends of the two rotating rods 53 and are respectively located above and below the material passing rack 2.
[0025] In addition, the middle parts of the two rotating rods 53 are also connected by a vertical spring 57, which can facilitate the reset of the two rotating rods 53 after rotation.
[0026] When using the cutting mechanism 5, the film with attached auxiliary materials passes between the two cutting heads 54 along the material passing frame 2. The motor 51 operates to rotate the two rotating wheels 52, and drives the two cutting structures to approach each other through the two rotating rods 53. The two cutting heads 54 cooperate with each other to complete the cutting process. Then the motor 51 rotates in the reverse direction to separate the two cutting heads 54, and pulling the material belt can move the cut film away.
[0027] When using this processing line, the film is released from the unwinding wheel frame 7, the film passes over the material passing frame 2 and the pulling mechanism 6 is used to pull the film, then the vibrating disk 3 and the rotary material sucking mechanism 4 are used to attach auxiliary materials to the film, then the cutting mechanism 5 is used for cutting, and finally the winding wheel frame 8 is used for winding.
[0028] The above are only some embodiments of the present invention. For those of ordinary skill in the art, without departing from the inventive concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.
Claims
1. A film cutting and processing line, characterized in that: The invention comprises a workbench (1), on which a material feeding rack (2) extending from the left end to the right end is arranged, and on which a vibration plate (3), a rotating material suction mechanism (4), a cutting mechanism (5) and a material pulling mechanism (6) are arranged in sequence from the left end to the right end; The rotary material suction mechanism (4) has a material drop position (41), a material pushing cylinder (42) is provided behind the material drop position (41), a rotatable rotating frame (43) is provided in front of the material drop position (41), a material suction head (44) is installed on the rotating frame (43), and the material discharge channel (31) of the vibration plate (3) is arranged opposite to the material drop position (41); The cutting mechanism (5) comprises a motor (51), two rotating wheels (52), two rotating rods (53) extending forward and backward, and two cutting heads (54), wherein the rotor of the motor (51) is coaxially connected to the two rotating wheels (52), the two rotating wheels (52) are respectively transmission-connected to the two rotating rods (53), and the two cutting heads (54) are respectively connected to the front ends of the two rotating rods (53) and are respectively located above and below the material feeding rack (2).
2. The thin film cutting and processing line according to claim 1, characterized in that: A material discharge wheel frame (7) is installed at the left end of the workbench (1).
3. The thin film cutting and processing line according to claim 1, characterized in that: A material receiving wheel frame (8) is installed at the right end of the workbench (1).
4. A film cutting and processing line according to claim 1, characterized in that: Two suction heads (44) are respectively installed on opposite sides of the rotating frame (43).
5. A film cutting and processing line according to claim 1, characterized in that: A lifting cylinder (21) is installed at the bottom of the material transfer rack (2), and the lifting cylinder (21) is located in front of the rotary material suction mechanism (4).
6. The thin film cutting and processing line according to claim 1, characterized in that: The rotor of the motor (51) is connected to a horizontal rotating shaft (55), and the horizontal rotating shaft (55) passes through the centers of the two rotating wheels (52).
7. A film cutting and processing line according to claim 1, wherein: Two driven wheels (56) are respectively provided on opposite sides of the two rotating rods (53), wherein the top of one rotating wheel (52) is meshed with one of the driven wheels (56), and the bottom of the other rotating wheel (52) is meshed with the other driven wheel (56).
8. A film cutting and processing line according to claim 1, characterized in that: The middle parts of the two rotating rods (53) are connected via a vertical spring (57).