Drainage pipe production and detection integrated production device

Through the design of the vibration mechanism and detection ring, the problem of loose concrete inside the drainage pipe mold is solved, high-quality drainage pipe molding and inspection is achieved, and the density and diameter standards of the drainage pipe are improved.

CN223115524UActive Publication Date: 2025-07-18NANJING DOUBLESTARS PLASTIC MOLD CO LTD
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Patent Information

Application Number
CN202421950380.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-18
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the existing drain pipe production equipment, the concrete inside the mold is loose, resulting in gaps or bubble cavity, affecting the quality of the drain pipe and prone to breaking.

Method used

The design of a vibration mechanism and detection ring is adopted, and the movable rod and the vibration rod are driven to vibrate horizontally by driving the motor. Combined with the sealing plate and the electric telescopic rod, it ensures that the concrete is compactly formed and the diameter of the drain pipe is detected to meet the standards.

Benefits of technology

Improve the molding quality and density of the drain pipe, avoid gaps and bubble cavity, ensure that the integrity and diameter of the drain pipe meet the standards, and facilitate mold release.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223115524U_ABST
Patent Text Reader

Abstract

The utility model discloses a drain pipe production and detection integrated production device, and relates to the technical field of drain pipe production, the drain pipe production and detection integrated production device comprises a bottom plate, the left side and the right side of the upper surface of the bottom plate are both fixedly provided with supporting plates, and the middle of the opposite side of the surface of each supporting plate is fixedly provided with the same first cross frame; a mold barrel is fixedly installed in the middle of the inner wall of the first transverse frame in a penetrating mode, a vibration mechanism is arranged on the right side of the upper surface of the first transverse frame and comprises a driving motor fixedly installed behind the right side of the upper surface of the first transverse frame, a circular plate is arranged at the front end of the driving motor, and a movable rod is rotationally arranged on the surface of the front side of the circular plate. Compared with an existing common drainage pipe production and detection integrated production device, the drainage pipe production and detection integrated production device has the advantages that the vibration rod transversely and circularly moves left and right, so that the mold barrel is collided, the mold barrel vibrates, internal concrete is tighter, and the forming quality and compactness of the concrete drainage pipe are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drain pipe production, in particular to an integrated production device for drain pipe production and detection. Background Technique

[0002] A drainage pipe refers to a system composed of conduits and their ancillary facilities that collect and discharge sewage, wastewater, and rainwater. It includes main pipes, branch pipes, and pipes leading to the treatment plant. Whether built on the street or anywhere else, as long as it serves the purpose of drainage, it should be counted as a drainage pipe.

[0003] For example, the disclosed document with the application number 202223497979.7 discloses a production device for concrete drain pipes. This utility model can conveniently and quickly fix the mold base and then automatically lift it to achieve the effect of automatic loading and unloading, effectively improving the production efficiency of the device. However, when pouring concrete to produce drain pipes with this integrated production device for drain pipe production and detection, the concrete inside the mold is relatively loose, with gaps or bubble cavities between them. Direct molding will result in the drain pipes not being tight enough and being prone to breakage, thus affecting their quality.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structural deficiencies, and an integrated production device for drain pipe production and detection is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide an integrated production device for drain pipe production and detection to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An integrated production device for drain pipe production and detection, including a bottom plate. On the upper surface of the bottom plate, support plates are fixedly installed on both the left and right sides. In the middle of the opposite sides of the surface of the support plates, the same first cross-frame is fixedly installed. In the middle of the inner wall of the first cross-frame, a mold cylinder is fixedly installed through. On the right side of the upper surface of the first cross-frame, a vibration mechanism is arranged.

[0007] Preferably, the vibration mechanism includes a drive motor fixedly installed at the rear of the right side of the upper surface of the first cross-frame. A circular plate is arranged at the front end of the drive motor. An activity rod is rotatably arranged on the front side surface of the circular plate.

[0008] Preferably, the vibration mechanism further includes an activity rod with a vibration rod rotatably arranged at its left end. A limiting plate is sleeved on the surface of the vibration rod. The limiting plate is fixedly connected to the upper surface of the first cross-frame.

[0009] Preferably, on the upper side of the opposite sides of the surface of the support plates, the same second cross-frame is fixedly installed. In the middle of the surface of the second cross-frame, a detection ring is fixedly penetrated through. The inner diameter of the detection ring is the same as the inner diameter of the mold cylinder.

[0010] Preferably, an electric telescopic rod is fixedly installed in the middle of the upper surface of the bottom plate, and a sealing plate is fixedly installed at the upper end of the electric telescopic rod.

[0011] Preferably, the sealing plate is slidably attached to the inner surface of the mold cylinder and serves as the bottom closing plate of the mold cylinder. A middle rod is fixedly installed in the middle of the upper surface of the sealing plate, and the upper end of the middle rod protrudes from the mold cylinder and is arc-shaped.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. Through the settings of the vibration mechanism, drive motor, circular plate, movable rod, vibration rod and limiting plate in the present utility model, the drive motor drives the circular plate to rotate, thereby changing the position of the movable rod. The movable rod can then pull the vibration rod to move horizontally in a left-right cycle under the limitation of the limiting plate, so as to collide with the mold cylinder, causing the mold cylinder to vibrate and making the internal concrete more compact, greatly improving the quality and compactness of the formed concrete drain pipe;

[0014] 2. Through the settings of the detection ring, electric telescopic rod, sealing plate and middle rod in the present utility model, the sealing plate, middle rod and mold cylinder cooperate to form a complete pipe forming mold part. The upper end of the middle rod is set as an arc surface, which can avoid splashing when adding concrete raw materials, enabling the concrete raw materials to enter the inside of the mold part more smoothly. After the drain pipe is formed, the electric telescopic rod can be used to push the formed drain pipe upward through the detection ring to detect the diameter of the drain pipe, ensuring that the diameter of the drain pipe meets the standard, and the pushed drain pipe is also convenient for demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic cross-sectional view of the mold cylinder of the present utility model;

[0017] Figure 3 is a schematic diagram of the vibration mechanism of the present utility model.

[0018] In the figure: 1, bottom plate; 2, support plate; 3, first cross frame; 4, mold cylinder; 5, vibration mechanism; 501, drive motor; 502, circular plate; 503, movable rod; 504, vibration rod; 505, limiting plate; 6, second cross frame; 7, detection ring; 8, electric telescopic rod; 9, sealing plate; 10, middle rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] As Figures 1-3 shown, an integrated production and detection device for drain pipe production includes a bottom plate 1. On the upper surface of the bottom plate 1, support plates 2 are fixedly installed on both the left and right sides. In the middle of the opposite sides of the surface of the support plate 2, the same first cross frame 3 is fixedly installed. In the middle of the inner wall of the first cross frame 3, a mold cylinder 4 is fixedly installed through. On the right side of the upper surface of the first cross frame 3, a vibration mechanism 5 is provided.

[0021] By adopting the above technical solution, the first cross frame 3 supports and fixes the mold cylinder 4 and provides an assembly position for the entire vibration mechanism 5.

[0022] Furthermore, the vibration mechanism 5 includes a driving motor 501 fixedly installed at the rear of the right side of the upper surface of the first cross frame 3. A circular plate 502 is provided at the front end of the driving motor 501. A movable rod 503 is rotatably provided on the front side surface of the circular plate 502.

[0023] By adopting the above technical solution, the driving motor 501 provides rotational power for the circular plate 502.

[0024] Furthermore, the vibration mechanism 5 further includes a vibration rod 504 rotatably provided at the left end of the movable rod 503. A limiting plate 505 is sleeved on the surface of the vibration rod 504. The limiting plate 505 is fixedly connected to the upper surface of the first cross frame 3.

[0025] By adopting the above technical solution, the movable rod 503 is rotatably connected to the vibration rod 504, which can compensate for the difference between the rotation of the circular plate 502 and the lateral movement position of the vibration rod 504; the limiting plate 505 limits the lateral movement of the vibration rod 504 to prevent the limiting plate 505 from moving up and down.

[0026] Furthermore, on the upper part of the opposite sides of the surface of the support plate 2, the same second cross frame 6 is fixedly installed. In the middle of the surface of the second cross frame 6, a detection ring 7 is fixedly penetrated. The inner diameter of the detection ring 7 is the same as the inner diameter of the mold cylinder 4.

[0027] By adopting the above technical solution, the formed drain pipe passes through the detection ring 7 to detect the diameter of the drain pipe to ensure that the diameter of the drain pipe meets the standard.

[0028] Furthermore, an electric telescopic rod 8 is fixedly installed in the middle of the upper surface of the bottom plate 1. The upper end of the electric telescopic rod 8 is fixedly installed with a sealing plate 9;

[0029] The sealing plate 9 is in sliding fit with the inner surface of the die barrel 4. As the bottom closing plate of the die barrel 4, a middle rod 10 is fixedly installed in the middle of the upper surface of the sealing plate 9. The upper end of the middle rod 10 protrudes from the die barrel 4 and is arc-shaped.

[0030] By adopting the above technical solution, the sealing plate 9, the middle rod 10 and the die barrel 4 cooperate to form a complete pipe forming die part. The upper end of the middle rod 10 is provided with an arc-shaped surface, which can avoid the splashing of the concrete raw material during pouring, so that the concrete raw material can enter the die part more smoothly. After the drain pipe is formed, the electric telescopic rod 8 can be used to push the formed drain pipe upward, and the drain pipe is also convenient for demolding.

[0031] Working principle: When using this integrated production device for drain pipe production and detection, first, the sealing plate 9, the middle rod 10 and the die barrel 4 cooperate to form a complete pipe forming die part. The concrete raw material is added into this die part. The upper end of the middle rod 10 is provided with an arc-shaped surface, which can avoid the splashing of the concrete raw material during pouring. While pouring the raw material, the driving motor 501 drives the circular plate 502 to rotate, thereby driving the position of the movable rod 503 to change. The movable rod 503 can then pull the vibrating rod 504 to move horizontally in a left-right cycle under the limit of the limit plate 505, so as to collide with the die barrel 4, causing the die barrel 4 to vibrate, making the internal concrete more compact, greatly improving the quality and compactness of the formed concrete drain pipe. After the drain pipe is formed, the electric telescopic rod 8 can be used to push the formed drain pipe upward, penetrate the detection ring 7, detect the diameter of the drain pipe, ensure that the diameter of the drain pipe meets the standard, and the pushed drain pipe is also convenient for demolding. This is the working principle of this integrated production device for drain pipe production and detection.

Claims

1. An integrated production and detection device for drain pipes, comprising a bottom plate (1), characterized in that, On the upper surface of the bottom plate (1), support plates (2) are fixedly installed on both the left and right sides. On the middle part of the opposite side of the surface of the support plate (2), the same first cross frame (3) is fixedly installed. In the middle of the inner wall of the first cross frame (3), a die cylinder (4) is fixedly installed through. On the right side of the upper surface of the first cross frame (3), a vibration mechanism (5) is provided.

2. The integrated production and detection device for drain pipe production according to claim 1, characterized in that, The vibration mechanism (5) includes a drive motor (501) fixedly installed at the rear of the right side of the upper surface of the first cross frame (3). At the front end of the drive motor (501), a circular plate (502) is provided. On the front side surface of the circular plate (502), a movable rod (503) is rotatably provided.

3. The integrated production and detection device for drain pipe production according to claim 1, wherein, The vibration mechanism (5) further includes a vibration rod (504) rotatably provided at the left end of the movable rod (503). A limiting plate (505) is sleeved on the surface of the vibration rod (504). The limiting plate (505) is fixedly connected to the upper surface of the first cross frame (3).

4. The integrated production and detection device for drain pipe production according to claim 1, wherein, On the upper part of the opposite side of the surface of the support plate (2), the same second cross frame (6) is fixedly installed. In the middle of the surface of the second cross frame (6), a detection ring (7) is fixedly installed through. The inner diameter of the detection ring (7) is the same as the inner diameter of the die cylinder (4).

5. The integrated production and detection device for drain pipe production according to claim 1, characterized in that, In the middle of the upper surface of the bottom plate (1), an electric telescopic rod (8) is fixedly installed. At the upper end of the electric telescopic rod (8), a sealing plate (9) is fixedly installed.

6. The integrated production and detection device for drain pipe production according to claim 5, characterized in that, The sealing plate (9) is slidably fitted with the inner surface of the die cylinder (4). As the bottom closing plate of the die cylinder (4), in the middle of the upper surface of the sealing plate (9), a middle rod (10) is fixedly installed. The upper end of the middle rod (10) protrudes from the die cylinder (4) and is circular arc-shaped.

Citation Information

Patent Citations

  • Concrete drain pipe production device

    CN218875846U