Modularized multifunctional foam box mold
Through the modularly designed foam box mold, the problem of insufficient flexibility of traditional molds is solved, and the rapid adjustment of the production of foam boxes of different sizes and thicknesses is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422310351.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The lack of flexibility in traditional monolithic foam box molds leads to the need to replace brand new molds when producing foam boxes of different sizes, sizes and thicknesses, increasing costs and reducing production efficiency.
The foam box mold with a modular design includes a frame, a press plate, an upper mold assembly and a lower mold assembly. The modular combination enables rapid adjustment of foam boxes of different sizes, sizes and thicknesses. The modules are combined by sliders and card blocks to flexibly adjust the mold structure.
It improves the flexibility and production efficiency of the mold, reduces the cost of mold replacement, meets various production needs, and extends the service life of the mold.
Smart Images
Figure CN223115687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of foam box processing, in particular to a modular multi-functional foam box mold. Background Technique
[0002] A foam box is a box made of foam plastic, which has good heat preservation, heat insulation, buffering and other properties, and is widely used in many industries such as food preservation, pharmaceutical transportation, and electronic instrument protection.
[0003] In the production process of foam boxes, the mold is a key production tool. Traditional foam box molds are usually of an integral design, that is, molds are customized for foam boxes of specific sizes and shapes.
[0004] However, the traditional integral design of foam box molds lacks flexibility. When customers need to produce foam boxes of different sizes, dimensions and thicknesses, the existing molds can often only produce foam boxes of specific sizes and structures. When different types of foam boxes need to be produced, new molds need to be replaced, which not only increases the mold procurement and storage costs, but also makes the mold replacement process cumbersome, resulting in low production efficiency. Therefore, a modular multi-functional foam box mold is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a modular multi-functional foam box mold, aiming to improve the problem that "the existing integral design of foam box molds has low flexibility, and when foam boxes of different sizes, dimensions and thicknesses need to be produced, new molds need to be replaced, resulting in low production efficiency" in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a modular multi-functional foam box mold, including a frame, a pressing plate is arranged at the top end of the frame, an upper mold assembly is arranged at the bottom end of the pressing plate, the upper mold assembly includes module one, module one is inserted at the bottom end of the pressing plate, a chute one is opened at the bottom end of the pressing plate, a chute two is opened at the bottom end of module one, a slider one is inserted into the inner wall of chute two, the bottom end of slider one is fixedly connected with module two, multiple groups of chute one, slider one, module one, module two and module three are provided, and multiple groups of chute one, slider one, module one, module two and module three are all arranged below the pressing plate.
[0007] As a further description of the above technical solution:
[0008] The inner wall of the frame is provided with a lower die assembly. The lower die assembly includes a first fixing plate which slides on the inner wall of the frame. A first clamping block is fixedly connected to the rear surface of the first fixing plate. There are multiple groups of the first clamping blocks, and the multiple groups of the first clamping blocks are inserted into each other. A partition plate is inserted on the left side of the first fixing plate.
[0009] As a further description of the above technical solution:
[0010] An adjusting assembly is provided at the bottom end of the partition plate. The adjusting assembly includes a movable plate. A convex block is fixedly connected to the top end of the movable plate. There are multiple groups of the convex blocks, and the multiple groups of the convex blocks are respectively fixedly connected to the top ends of the partition plate and the movable plate.
[0011] As a further description of the above technical solution:
[0012] A module three is provided at the bottom end of the pressing plate near the rear surface of the module one. Multiple groups of the first sliders are respectively fixedly connected to the top ends of the module one, the module three and the module two. The multiple groups of the first sliders are inserted into the inner wall of the first chute. The multiple groups of the first sliders are inserted into the inner wall of the second chute.
[0013] As a further description of the above technical solution:
[0014] A third chute is opened at the bottom end of the module three. The multiple groups of the first sliders are inserted into the inner wall of the third chute.
[0015] As a further description of the above technical solution:
[0016] The first clamping block is set in an L shape. There are multiple groups of the partition plates. Another partition plate is inserted on the left side of the first fixing plate.
[0017] As a further description of the above technical solution:
[0018] A connecting block is fixedly connected to the left side of the partition plate. There are multiple groups of the connecting blocks, and the multiple groups of the connecting blocks are respectively fixedly connected to the left and right sides of the partition plate. The multiple groups of the connecting blocks are inserted into each other. There are multiple groups of the partition plates, the first fixing plates and the second fixing plates, and the multiple groups of the partition plates, the first fixing plates and the second fixing plates are spliced with each other.
[0019] As a further description of the above technical solution:
[0020] A groove is opened at the bottom end of the partition plate. The convex block is inserted into the inner wall of the groove. There are multiple groups of the movable plates, and the multiple groups of the movable plates are all arranged at the bottom end of the partition plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present utility model, by setting multiple sets of Module One, Module Two, and Module Three, and adopting a modular design for the entire foam box mold, which is divided into multiple independently combinable Module One, Module Two, and Module Three, the flexibility of the mold is improved, and it can also be quickly adjusted and combined according to the requirements of the packaging size, size, and thickness of different products. Thus, there is no need to replace the mold, reducing the mold manufacturing cost and improving the production efficiency.
[0023] 2. In the present utility model, by setting multiple sets of the second fixing plates, partition plates, and the first fixing plates to be spliced with each other, different modules can be combined with multiple sets of Module One, Module Two, and Module Three, and foam boxes of various sizes, dimensions, and thicknesses can be produced to meet different production requirements. At the same time, the splicing and combination method also facilitates the maintenance and upgrade of the mold, improving the service life and performance of the mold.
[0024] 3. In the present utility model, by setting bumps and grooves, and snapping the bumps into the grooves, the height of the foam box mold can be adjusted. By installing a movable plate at the bottom of the partition plate and installing Module Two at the bottom of Module One at the same time, foam boxes of different depths can be produced, further improving the applicability and meeting the production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional structural schematic diagram of the overall device in the present utility model;
[0026] Figure 2 is a three-dimensional structural exploded schematic diagram of the pressing plate and the frame in the present utility model;
[0027] Figure 3 is a three-dimensional structural sectional schematic diagram of the pressing plate and Module One in the present utility model;
[0028] Figure 4 is a three-dimensional structural exploded schematic diagram of the partition plate, the movable plate, and the frame in the present utility model;
[0029] Figure 5 is a three-dimensional structural exploded schematic diagram of the first fixing plate, the second fixing plate, the partition plate, and the movable plate in the present utility model;
[0030] Figure 6 is a three-dimensional structural exploded schematic diagram of the second fixing plate, the movable plate, and the first fixing plate in the present utility model.
[0031] LEGEND DESCRIPTION:
[0032] 1. Pressure plate; 2. Frame; 3. Module 1; 4. Partition board; 5. Movable plate; 31. Slide groove 1; 32. Module 2; 33. Slide groove 2; 34. Slide block 1; 35. Slide groove 3; 36. Module 3; 41. Fixed plate 1; 42. Clamping block 1; 43. Fixed plate 2; 44. Connecting block; 51. Convex block; 52. Groove. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Refer to Figure 1 、 Figure 2 and Figure 3 As shown in [relevant figures], an embodiment provided by the present invention: A modular multi-functional foam box mold includes a frame 2. The frame 2 is the basic support structure of the entire mold, in the shape of a cuboid. A pressure plate 1 is provided at the top end of the frame 2. The pressure plate 1 drives the upper mold assembly to cooperate with the lower mold assembly to achieve modular combined design, enabling the production of foam boxes with different sizes, dimensions, and thicknesses. The bottom end of the pressure plate 1 is provided with an upper mold assembly. The upper mold assembly includes a module 1. Multiple groups of module 1, multiple groups of module 2 32, and multiple groups of module 3 36 are combined to form the upper mold assembly. The module 1 is inserted at the bottom end of the pressure plate 1. Through the cooperation of the module 1 and the slide block 1 34, it can be quickly installed at the bottom end of the pressure plate 1. A slide groove 1 31 is opened at the bottom end of the pressure plate 1, providing a space for the sliding installation of the slide block 1 34. A slide groove 2 33 is opened at the bottom end of the module 1, providing a space for the installation of the slide block 1 34 at the top end of the module 2 32.
[0035] Further, a slide block 1 34 is inserted into the inner wall of the slide groove 2 33. Multiple groups of slide blocks 1 34 can support multiple groups of module 1, module 2 32, and module 3 36. The bottom end of the slide block 1 34 is fixedly connected to the module 2 32. The installation of the module 2 32 can increase the height of the upper mold, so as to cooperate with the lower mold assembly to adjust the size of the foam box produced. Multiple groups of slide groove 1 31, slide block 1 34, module 1, module 2 32, and module 3 36 are provided. Multiple groups of slide groove 1 31, slide block 1 34, module 1, module 2 32, and module 3 36 are all arranged below the pressure plate 1. Providing multiple groups can adjust the size of the upper mold assembly at any time according to needs, so as to correspondingly adjust the size of the lower mold assembly, and thus can overall adjust the size, dimensions, and thickness of the foam box produced.
[0036] Refer to Figure 4 、 Figure 5 and Figure 6, the inner wall of the frame 2 is provided with a lower die assembly. The lower die assembly and the upper die assembly can be combined for production to form foam boxes with different sizes, dimensions and thicknesses through modular design. The lower die assembly includes a first fixing plate 41 which provides support. The first fixing plate 41 slides on the inner wall of the frame 2. A first clamping block 42 is fixedly connected to the rear surface of the first fixing plate 41. The first clamping block 42 on the rear surface of the first fixing plate 41 can be installed and connected to the rear partition plate 4. Multiple groups of first clamping blocks 42 are provided, and multiple groups of first clamping blocks 42 are inserted into each other. A first clamping block 42 is also fixedly connected to the left side of the first fixing plate 41, and the opening after connection is arranged in the front. The left side of the first fixing plate 41 is inserted with a partition plate 4. Multiple partition plates 4 are inserted into each other to cooperate with multiple first fixing plates 41 and a second fixing plate 43 to form a square lower die group, so as to cooperate with the upper die group to produce foam boxes of different sizes.
[0037] Refer to Figure 4 , Figure 5 and Figure 6 , an adjusting assembly is provided at the bottom end of the partition plate 4. The adjusting assembly includes a movable plate 5. By installing the movable plate 5 at the bottom end of the partition plate 4, the overall height of the lower die group can be adjusted, so as to adapt to production requirements of different heights. A convex block 51 is fixedly connected to the top end of the movable plate 5. The convex block 51 can be installed in the groove 52 to connect and install the partition plate 4 and the movable plate 5. Multiple groups of convex blocks 51 are provided, and multiple groups of convex blocks 51 are respectively fixedly connected to the top ends of the partition plate 4 and the movable plate 5. Multiple groups of convex blocks 51 and grooves 52 correspond to multiple partition plates 4 and movable plates 5.
[0038] Refer to Figure 1 , Figure 2 and Figure 3 , a module three 36 is provided at the bottom end of the pressing plate 1 near the rear surface of the module one 3. The module three 36 is the middle part of the upper die assembly. By adjusting the module three 36, the size and dimension of the upper die assembly can be adjusted. At the same time, in cooperation with the lower die assembly, the thickness of the foam box production can be adjusted. Multiple groups of first sliders 34 are respectively fixedly connected to the top ends of the module one 3, the module three 36 and the module two 32. Multiple groups of first sliders 34 are inserted into the inner wall of the first chute 31. Multiple groups of first sliders 34 are inserted into the inner wall of the second chute 33. The first sliders 34 match the second chute 33 and the first chute 31. Multiple groups of modules one 3, module two 32 and module three 36 can be installed through multiple groups of first sliders 34. A third chute 35 is opened at the bottom end of the module three 36 to provide a space for installing the first sliders 34, so as to conveniently install the module two 32 at the bottom end of the module three 36. Multiple groups of first sliders 34 are inserted into the inner wall of the third chute 35.
[0039] Refer to Figure 4 , Figure 5 and Figure 6, the first clamping block 42 is set in an L shape. A square can be formed by the mutual combination and splicing between two groups of L-shaped first clamping blocks 42, so that the partition plate 4 can be conveniently installed. There are multiple groups of partition plates 4. The left side of another group of partition plates 4 is inserted with a second fixing plate 43. There are multiple groups of partition plates 4 installed between the second fixing plate 43 and the first fixing plate 41, so that the size of the side of the lower die assembly can be adjusted. The right side of the second fixing plate 43 is fixedly connected with a first clamping block 42, and the opening direction after connection is set in the rear surface direction. The rear surface of the second fixing plate 43 is fixedly connected with a first clamping block 42, and the opening direction after connection is set on the left side.
[0040] Furthermore, a connecting block 44 is fixedly connected to the left side of the partition plate 4. The connecting block 44 has the same size and dimensions as the first clamping block 42. The partition plate 4 can be conveniently installed by inserting the connecting block 44 into the first clamping block 42. There are multiple groups of connecting blocks 44. Multiple groups of connecting blocks 44 are respectively fixedly connected to the left and right sides of the partition plate 4. Connecting blocks 44 are respectively fixedly connected to the left and right sides of the partition plate 4 and the movable plate 5. It is convenient to insert and connect with each other between multiple groups of connecting blocks 44 and the first clamping block 42, so that different-sized lower die assemblies can be conveniently combined. Multiple groups of connecting blocks 44 are inserted into each other. There are multiple groups of partition plates 4, first fixing plates 41, and second fixing plates 43. Multiple groups of partition plates 4, first fixing plates 41, and second fixing plates 43 are spliced together.
[0041] Refer to Figure 4 , Figure 5 and Figure 6 , a groove 52 is opened at the bottom end of the partition plate 4 to provide a space for installing the convex block 51. The height of the lower die assembly can be increased after the partition plate 4 is installed. The convex block 51 is inserted into the inner wall of the groove 52. There are multiple groups of movable plates 5, and multiple groups of movable plates 5 are all arranged at the bottom end of the partition plate 4.
[0042] Working principle: When in use, Module 1 3 is installed in cooperation with the first slider 34, and the size of the outer side of the upper die assembly can be adjusted. Module 2 32 is installed in the second chute 33 in cooperation with the first slider 34. Installing Module 2 32 can affect the height of the upper die assembly. By adjusting the number of Module 2 32 and their relative positions with respect to Module 1 3, the height of the upper die assembly in the vertical direction can be changed. Module 3 36 is installed in cooperation with the third chute 35 and the first slider 34 to adjust the size of the middle part of the upper die assembly. At the same time, through the coordinated adjustment among Module 1 3, Module 2 32, and Module 3 36, the spatial structure of the entire upper die assembly can be adjusted, and further, the size, dimensions, and thickness of the foam box production can be adjusted.
[0043] The fixed plate 41 slides on the inner wall of the frame 2, and its position can be correspondingly changed according to the adjustment of the upper die assembly. By changing the position of the fixed plate 41 in the frame 2, the size of the lower die assembly in the horizontal direction can be adjusted. The multi-component partition plate 4 is fixed in position by inserting its right side into the fixed plate 41 and its left side into the fixed plate 42. The partition plates 4 are inserted into each other through the connecting blocks 44, and the number of partition plates 4 can be increased or decreased as needed. By adjusting the position and number of the partition plates 4, the size of the partition space inside the lower die assembly can be changed, thereby adjusting the size of the lower die assembly in the horizontal and vertical directions.
[0044] The movable plate 5 is inserted into the groove 52 at the bottom end of the partition plate 4 through the convex block 51 at its top end. By moving the movable plate 5 in the groove 52, the relative position between the movable plate 5 and the partition plate 4 can be changed, and thus the height of the lower die assembly in the vertical direction can be adjusted. Since there are multiple sets of movable plates 5, the height of the lower die assembly can be flexibly adjusted according to different production requirements.
[0045] During the process of adjusting the upper die assembly and the lower die assembly, the dimensions in each direction are adjusted correspondingly to match each other. When the size of the upper die assembly in the horizontal direction increases, the horizontal size of the lower die assembly also increases correspondingly. By adjusting components such as the module 36 in the upper die assembly and the movable plate 5 in the lower die assembly, the distance between the upper die assembly and the lower die assembly can be changed, thereby adjusting the thickness of the foam box production. Through modular design, multi-functional adjustment is achieved, so that foam boxes of different sizes, dimensions and thicknesses can be produced according to needs, improving the applicability and production requirements.
[0046] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A modular multi-functional foam box mold, comprising a frame (2), characterized in that: A pressing plate (1) is provided at the top end of the frame (2). An upper die assembly is provided at the bottom end of the pressing plate (1). The upper die assembly includes a module one (3). The module one (3) is inserted into the bottom end of the pressing plate (1). A chute one (31) is provided at the bottom end of the pressing plate (1). A chute two (33) is provided at the bottom end of the module one (3). A slider one (34) is inserted into the inner wall of the chute two (33). A module two (32) is fixedly connected to the bottom end of the slider one (34). Multiple groups of the chute one (31), slider one (34), module one (3), module two (32), and module three (36) are provided. Multiple groups of the chute one (31), slider one (34), module one (3), module two (32), and module three (36) are all provided below the pressing plate (1).
2. The modular multi-functional foam box mold according to claim 1, wherein: A lower die assembly is provided on the inner wall of the frame (2). The lower die assembly includes a fixing plate one (41). The fixing plate one (41) slides on the inner wall of the frame (2). A clamping block one (42) is fixedly connected to the rear surface of the fixing plate one (41). Multiple groups of the clamping block one (42) are provided. Multiple groups of the clamping block one (42) are inserted into each other. A partition plate (4) is inserted into the left side of the fixing plate one (41).
3. The modular multi-functional foam box mold according to claim 2, characterized in that: An adjusting assembly is provided at the bottom end of the partition plate (4). The adjusting assembly includes a movable plate (5). A convex block (51) is fixedly connected to the top end of the movable plate (5). Multiple groups of the convex block (51) are provided. Multiple groups of the convex block (51) are respectively fixedly connected to the top ends of the partition plate (4) and the movable plate (5).
4. A modular multi-functional foam box mold according to claim 1, characterized in that: A module three (36) is provided at the bottom end of the pressing plate (1) near the rear surface of the module one (3). Multiple groups of the slider one (34) are respectively fixedly connected to the top ends of the module one (3), module three (36), and module two (32). Multiple groups of the slider one (34) are inserted into the inner wall of the chute one (31). Multiple groups of the slider one (34) are inserted into the inner wall of the chute two (33).
5. A modular multi-functional foam box mold according to claim 4, characterized in that: A chute three (35) is provided at the bottom end of the module three (36). Multiple groups of the slider one (34) are inserted into the inner wall of the chute three (35).
6. A modular multi-functional foam box mold according to claim 2, characterized in that: The clamping block one (42) is set in an L shape. Multiple groups of the partition plate (4) are provided. Another fixing plate two (43) is inserted into the left side of the partition plate (4).
7. A modular multi-functional foam box mold according to claim 6, characterized in that: A connecting block (44) is fixedly connected to the left side of the partition plate (4). Multiple groups of the connecting block (44) are provided. Multiple groups of the connecting block (44) are respectively fixedly connected to the left and right sides of the partition plate (4). Multiple groups of the connecting block (44) are inserted into each other. Multiple groups of the partition plate (4), fixing plate one (41), and fixing plate two (43) are provided. Multiple groups of the partition plate (4), fixing plate one (41), and fixing plate two (43) are spliced with each other.
8. A modular multi-functional foam box mold according to claim 3, characterized in that: A groove (52) is provided at the bottom end of the partition plate (4). The convex block (51) is inserted into the inner wall of the groove (52). Multiple groups of the movable plate (5) are provided. Multiple groups of the movable plate (5) are all provided at the bottom end of the partition plate (4).