Automatic detection structure of pneumatic cup collecting system of high-speed servo paper cup machine

By integrating high-definition cameras and picture recognition systems on high-speed servo paper cup machines, automatically identifying and eliminating defective products, the problems of manual intervention and dust pollution in paper cup production are solved, automated detection and unmanned operation are realized, and the continuity and automation of production are improved.

CN223115963UActive Publication Date: 2025-07-18WENZHOU XINZHITE MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422312047.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-18
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the production of existing paper cups, manual intervention is required for identification and collection of defective products, which leads to high labor intensity and may affect production continuity, and dust is easy to blow up, making it difficult for the existing technology to achieve automated inspection and unmanned operation.

Method used

The high-definition camera and picture recognition system are combined with a microprocessor to identify the quality of the paper cup in real time. The defective products are guided to the defective products guide channel of the cup collection mechanism through the jet device, which automatically eliminates defective products. Combined with the jet conveying paper cup, the compact structure does not affect the normal operation of the equipment.

Benefits of technology

It realizes automated detection and elimination of defective products during paper cup production, reduces manual intervention, improves the continuity and automation of production, reduces labor intensity, and avoids dust pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223115963U_ABST
    Figure CN223115963U_ABST
Patent Text Reader

Abstract

According to the automatic detection structure of the pneumatic cup collecting system of the high-speed servo paper cup machine, a cup mold position in front of a cup collecting opening of the cup collecting system on a rotating disc is a waste recycling position, an air injection device is arranged below the waste recycling position, a collecting port is formed above the waste recycling position, one end of a conveying pipeline is connected with the collecting port, and the other end of the conveying pipeline is connected with a discharging port. The other end of the conveying pipeline is arranged on the cup collecting mechanism; the cup mold position in front of the waste recycling position is a detection position, and the detection position is provided with a picture recognition camera assembly which is fixed through a support and used for recognizing whether the paper cups in the cup molds in the detection position are qualified products or not. The paper cup collecting device has the advantages that defective products are removed through picture recognition before cup collecting, structural arrangement is reasonable and compact, work of existing equipment is not affected, upward air injection is adopted for conveying paper cups, the automation degree is high, and long-time unmanned operation is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of paper cup machines, and relates to an automatic detection structure of a pneumatic cup collecting system of a high-speed servo paper cup machine. Background Art

[0002] As a commonly used liquid container, paper cups have been widely used in our production. During the processing of paper cups, first, the cup body needs to be formed, and then the cup bottom is bonded to the bottom of the cup body to complete the production of the cup. When the cup bottom bonding is completed and blanking is carried out, the cup body is driven into the cup collecting cylinder by the cup body mold. There is a blowing device in the cup body mold to blow the cup from the cup body mold and fall into the cup collecting cylinder for stacking and collecting cups. When a certain number of cups are collected, the stacked cups are taken out of the cup collecting cylinder manually. This way of taking cups requires workers to stay beside the cup collecting cylinder for a long time to observe the stacking height of the cups in time. When the cup collecting cylinder is almost full, it needs to be taken out in time. If not taken out in time, it is easy to cause production stagnation, resulting in greater labor intensity for workers and the downward blowing is likely to blow up the dust on the machine body.

[0003] In the production of existing paper cups, defective products will inevitably occur. Defective products include product breakage, stains, etc. It is necessary to identify and exclude them before cup collection, otherwise it is easy to cause a reduction in overall quality. Content of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose an automatic detection structure of a pneumatic cup collecting system of a high-speed servo paper cup machine.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an automatic detection structure of a pneumatic cup collecting system of a high-speed servo paper cup machine, including a collection port, a jet device, a transmission pipeline, a picture recognition camera assembly, a bracket and a cup collecting mechanism; there is a cup mold for placing paper cups on the rotating disk of the high-speed servo paper cup machine, and there is a ventilation hole at the lower end of the cup mold. The previous cup mold position at the cup collecting port of the cup collecting system on the rotating disk is a waste recycling position, and there is a jet device below the waste recycling position. The collection port is arranged above the waste recycling position, one end of the transmission pipeline is connected to the collection port, and the other end of the transmission pipeline is arranged on the cup collecting mechanism; the previous cup mold position of the waste recycling position is a detection position, and there is a picture recognition camera assembly fixed by a bracket on the detection position for identifying whether the paper cup in the cup mold at the detection position is a qualified product.

[0006] Further, the picture recognition camera assembly includes a high-definition camera, a picture recognition system and a microprocessor, and the photos taken by the high-definition camera are transmitted to the picture recognition system and the microprocessor for recognition.

[0007] Further, a light supplement cover is also arranged outside the high-definition camera.

[0008] Further, the cup collecting mechanism includes a placing table and a plurality of guiding columns. A plurality of uniformly distributed long strip holes are provided on the upper end surface of the placing table. One end of each of the plurality of long strip holes faces the center of the upper end surface of the placing table, and the other end scatters towards the surroundings. The lower ends of the plurality of guiding columns are arranged in the corresponding long strip holes to form a defective product guiding channel. The upper ends of the guiding columns are connected to the lower part of the second vertical pipe.

[0009] Further, the lower ends of the guiding columns are installed through the corresponding long strip holes with adjustable positions to form a defective product guiding channel with corresponding dimensions.

[0010] The beneficial effects of the present utility model are as follows: Defective products are removed through picture recognition before cup collection. The structure is reasonably and compactly arranged without affecting the operation of existing equipment. The upward jet is adopted to convey paper cups, with a high degree of automation and convenient for long-term unattended operation. Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the utility model.

[0012] Figure 2 It is a front view of the utility model.

[0013] Figure 3 It is a side view of the utility model.

[0014] Figure 4 It is a top view of the utility model. Detailed Embodiments

[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Figures 1-4

[0016] Figures 1-4 Example 1 Referring to , the automatic detection structure of the pneumatic cup collecting system of the high-speed servo paper cup machine includes a collection port 2, a jet device 3, a transmission pipeline 4, a picture recognition camera assembly 1, a bracket 5, and a cup collecting mechanism 6; a cup mold 8 for placing paper cups is provided on a rotating disk 7 of the high-speed servo paper cup machine. An air vent is provided at the lower end of the cup mold. The previous cup mold position at the cup collecting port 9 of the cup collecting system on the rotating disk is a waste recycling position 10. A jet device 3 is provided below the waste recycling position 10. The collection port 2 is arranged above the waste recycling position 10. One end of the transmission pipeline 4 is connected to the collection port 2, and the other end of the transmission pipeline 4 is arranged on the cup collecting mechanism 6; the previous cup mold position of the waste recycling position 10 is a detection position 11, and a picture recognition camera assembly 1 for identifying whether the paper cup in the cup mold at the detection position is a qualified product is fixed on the detection position through a bracket 5.

[0017] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The picture recognition camera assembly includes a high-definition camera, a picture recognition system, and a microprocessor. Photos are taken by the high-definition camera and transmitted to the picture recognition system and the microprocessor for recognition.

[0018] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. A light supplement cover 12 is also provided outside the high-definition camera.

[0019] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The outside of the acquisition port is connected to the hole on the upper baffle 14 of the support frame 13. The lower end of the support frame is fixed to the frame 15 of the high-speed servo paper cup machine while avoiding the rotating disk.

[0020] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The jetting device is arranged below the cup mold at the waste recycling position and is fixed to the frame 15 of the high-speed servo paper cup machine. The jetting port of the jetting device jets air towards the ventilation hole at the lower end of the cup mold.

[0021] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The transmission pipeline is composed of a first vertical pipeline, a horizontal pipeline, and a second vertical pipeline. One end of the horizontal pipeline is connected to the first vertical pipeline through a first rounded interface; the other end of the horizontal pipeline is connected to the second vertical pipeline through a second rounded interface.

[0022] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. A cup collecting mechanism is provided below the second vertical pipeline.

[0023] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. A number of air outlets are provided on the outer walls of the second vertical pipeline and the second rounded interface.

[0024] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The cup collecting mechanism includes a placement table 16 and a number of guide columns 17. A number of evenly distributed long holes 18 are provided on the upper end surface of the placement table. One end of the number of long holes faces the center of the upper end surface of the placement table, and the other end scatters towards the surroundings. The lower ends of the number of guide columns are arranged in the corresponding long holes to form a defective product guiding channel. The upper ends of the guide columns are connected below the second vertical pipeline.

[0025] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. The lower ends of the guide columns are installed through the corresponding long holes with adjustable positions to form a defective product guiding channel of corresponding size.

[0026] Automatic detection structure of the pneumatic cup collecting system of a high-speed servo paper cup machine. An opening is provided on the side of the defective product guiding channel for easy taking of the cup body; the upper end surface of the placement table is an inclined surface, and the inclined direction of the inclined surface is staggered with the opening.

[0027] The inclined direction of the inclined surface is perpendicular to the opening.

[0028] Automatic detection structure of pneumatic cup collecting system for high-speed servo paper cup machine. A telescopic mechanism is provided at the lower end of the jet device to drive the jet orifice of the jet device to rise.

[0029] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. Automatic detection structure of pneumatic cup collecting system for high-speed servo paper cup machine, including acquisition port, jet device, transmission pipeline, picture recognition camera assembly, bracket and cup collecting mechanism; there is a cup mold for holding paper cups on the rotating disk of the high-speed servo paper cup machine, and there is a ventilation hole at the lower end of the cup mold, and it is characterized in that: The previous cup mold position at the cup collection opening of the cup collection system on the rotating disk is the waste recycling position. A jet device is provided below the waste recycling position. The collection port is set above the waste recycling position. One end of the transmission pipeline is connected to the collection port, and the other end of the transmission pipeline is set on the cup collection mechanism. The cup mold position before the waste recycling position is the detection position. A picture recognition camera assembly for identifying whether the paper cup in the cup mold at the detection position is a qualified product is fixed through a bracket at the detection position.

2. The automatic detection structure of the pneumatic cup collecting system of the high-speed servo paper cup machine according to claim 1, characterized in that: The picture recognition camera assembly includes a high-definition camera, a picture recognition system, and a microprocessor. Photos are taken by the high-definition camera and transmitted to the picture recognition system and the microprocessor for recognition.

3. The automatic detection structure of the pneumatic cup collecting system of the high-speed servo paper cup machine according to claim 1, characterized in that: A supplementary light cover is further provided outside the high-definition camera.

4. The automatic detection structure of the pneumatic cup collecting system of the high-speed servo paper cup machine according to claim 1, characterized in that: The cup collection mechanism includes a placement table and a number of guide columns. A number of uniformly distributed long holes are provided on the upper end surface of the placement table. One end of the number of long holes faces the center of the upper end surface of the placement table, and the other end scatters towards the surroundings. The lower ends of the number of guide columns are arranged in the corresponding long holes to form a defective product guide channel. The upper ends of the guide columns are connected to the lower part of the second vertical pipeline.

5. The automatic detection structure of the pneumatic cup collection system of the high-speed servo paper cup machine according to claim 4, characterized in that: The lower ends of the guide columns are installed through the corresponding long holes with adjustable positions to form a defective product guide channel with corresponding dimensions.