Filling equipment for coconut milk production
By designing a coconut milk filling equipment including material barrel, drive mechanism and mass holding mechanism, the reciprocating movement of the piston and the agitation of the stirring cage, the problem of uneven filling of coconut milk is solved, equal filling and pure filling are achieved, and management efficiency is improved.
Patent Information
- Application Number
- CN202422277730.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The prior art is difficult to achieve equal filling of coconut milk, resulting in uneven filling and affecting unified warehousing, transportation and management.
The filling equipment including a material barrel, a driving mechanism, a discharge mechanism and a mass holding mechanism are adopted to achieve equal filling through the reciprocating movement of the piston in the material pipe, and is equipped with a stirring cage and a filtration assembly to ensure the uniformity and purity of the coconut milk.
The equal filling of coconut milk is achieved, ensuring unified storage, transportation and management after filling. At the same time, the stirring of the stirring cage and the filtration of the filter plate ensure the uniform texture and purity of the coconut milk.
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Figure CN223116680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coconut milk filling, in particular to a filling device for coconut milk production. Background Technique
[0002] Coconut milk is a white liquid inside coconuts and is an excellent beverage for quenching thirst. The riper the coconut fruit, the more protein and fat it contains, and the darker the color of the coconut milk.
[0003] The main purpose of coconut milk filling is to facilitate storage, distribution, sales, and use. Through filling and sealing, the shelf life of coconut milk can be effectively extended, helping to maintain the original flavor and nutritional value of coconut milk and reducing the possibility of spoilage and deterioration. The canning process usually needs to ensure the consistency of the amount of coconut milk used, which not only ensures that consumers obtain a consistent product experience and quality, but also precise equal filling can help optimize the use of raw materials, reduce waste, and is also conducive to unified cold storage, transportation control, and inventory management.
[0004] After retrieval, the Chinese utility model patent with the publication number CN212769794U discloses an energy-saving fruit pulp filling production line, including a base, a conveyor belt, a support plate, a storage tank, a feeding port, and a discharging port. The conveyor belt and the support plate are installed on the base. The conveyor belt is used to transport fruit pulp bottles. The top of the support plate is above the conveyor belt. The storage tank is installed on the top of the support plate. The storage tank contains fruit pulp. The feeding port is arranged at the top of the storage tank, and the discharging port is arranged at the bottom of the storage tank. A valve is arranged on the discharging port. This application realizes the filling of fruit pulp by controlling the opening and closing of the valve. However, during actual filling, factors such as the opening and closing speed and smoothness of the valve, filling pressure, viscosity, and fluidity of the fruit pulp will all affect the filling smoothness. Therefore, it is difficult for this device to achieve equal filling of fruit pulp, and it is not convenient for unified warehousing, transportation, and management after coconut milk filling. Summary of the Utility Model
[0005] In view of the above-mentioned prior art, the utility model aims to provide a filling device for coconut milk production, and the main technical problem to be solved is how to ensure equal filling of coconut milk.
[0006] To achieve the above object, the technical solution of the embodiment of the utility model is realized as follows:
[0007] A filling device for coconut milk production, comprising a material cylinder, in which a driving mechanism, a discharging mechanism and a quality maintaining mechanism are provided. The discharging mechanism includes a material pipe and a piston. The material pipe is fixedly connected to the bottom of the material cylinder, and the coconut milk is discharged by the movement of the piston. The quality maintaining mechanism includes a stirring component and a filtering component. The stirring component includes a stirring cage. The driving mechanism is used to drive the stirring cage and the piston to move reciprocally. The stirring cage stirs the coconut milk by moving. The filtering component is used to filter the coconut milk.
[0008] Furthermore, a partition is fixedly connected to the inner top end of the material cylinder. A first through hole is formed in the middle of the partition plate body. And a reciprocating lead screw is rotatably connected to the partition at the first through hole. A nut is threadedly connected to the rod body of the reciprocating lead screw at the bottom of the partition.
[0009] Furthermore, the stirring cage includes a plurality of connecting rods. The connecting rods are in a "C" shape, and a plurality of connecting rods are fixedly connected to the outside of the nut at equal intervals. The bottoms of the plurality of connecting rods are fixedly connected to the same connecting rod. The piston is fixedly connected to the bottom end of the connecting rod.
[0010] Furthermore, the filtering component includes a filter plate. The filter plate is in an inverted frustum shape, and a rectangular through hole is formed in the middle of the filter plate. The connecting rod is in a cuboid shape, and the connecting rod is slidably connected to the filter plate at the rectangular through hole.
[0011] Furthermore, a material hopper is fixedly connected to the bottom of the material pipe. Both the material hopper and the material cylinder are in a funnel shape. A base is provided below the material cylinder. A plurality of support rods are fixedly connected to the base and the material cylinder at equal intervals, and the base, the material hopper and the material cylinder are on the same axis.
[0012] Furthermore, the driving mechanism includes a motor. A second through hole is formed in one side of the top end of the material cylinder. And a rotating shaft is rotatably connected to the material cylinder at the second through hole. A machine shell is fixedly connected to the outside of the rotating shaft at the top end of the material cylinder. The motor is fixedly connected to the inside of the machine shell, and the bottom end of the output shaft of the motor is fixedly connected to the rotating shaft.
[0013] Furthermore, a driven wheel is key-connected to the rod body of the reciprocating lead screw at the top of the partition. A driving wheel is key-connected to the rod body of the rotating shaft inside the material cylinder. The driving wheel meshes with the driven wheel, and the diameter of the driving wheel is smaller than that of the driven wheel.
[0014] Furthermore, a limiting groove is formed in the middle of the top end of the base, and a plurality of protrusions are equidistantly provided on the inner wall of the limiting groove of the base. The material of the protrusions is rubber.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. The device extrudes the same volume of material as the material pipe each time through the reciprocating movement of the piston in the material pipe. Therefore, the device can achieve equal-volume filling during the production of coconut milk, facilitating unified warehousing, transportation, and management after the coconut milk filling is completed. Moreover, during the process of the piston moving to fill the coconut milk, the stirring cage will also move in the material cylinder accordingly to stir the coconut milk, so that it can be filled with a more uniform texture. In addition, the filter plate can filter the coconut milk again after production and before filling, thereby ensuring the purity of the filled coconut milk.
[0017] 2. Since the diameter of the driving wheel is smaller than that of the driven wheel, when the driving wheel drives the driven wheel to rotate, a deceleration effect can be achieved. This not only slows down the moving speed of the piston to ensure the stability of the coconut milk entering and leaving the material pipe, but also enables the stirring cage to gently stir the coconut milk to avoid its emulsification or deformation.
[0018] 3. By opening a limiting groove directly below the material hopper on the base, when filling the coconut milk, the container can be placed in the limiting groove, and the protrusion in the limiting groove is used to clamp the container, thereby ensuring the stability of the container during the filling process. Description of the Drawings
[0019] Figure 1 It is a three-dimensional view of a filling device for coconut milk production in Embodiment 1 of the present application;
[0020] Figure 2 It is a front sectional view of a filling device for coconut milk production in Embodiment 1 of the present application;
[0021] Figure 3 It is a three-dimensional view of a filling device for coconut milk production in Embodiment 2 of the present application.
[0022] Explanation of the Reference Numerals in the Drawings:
[0023] Material cylinder 1, support rod 2, material pipe 3, material hopper 4, base 5, limiting groove 501, protrusion 502, machine shell 6, stirring cage 7, reciprocating lead screw 8, partition plate 9, nut 10, driven wheel 11, motor 12, driving wheel 13, rotating shaft 14, filter plate 15, piston 16, connecting rod 17. Detailed Embodiment
[0024] The technical solution of the present utility model will be further elaborated in detail below in conjunction with the accompanying drawings of the specification and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. In the following description, the expression "some embodiments" is used, which describes a subset of all possible embodiments. However, it should be understood that "some embodiments" may be the same subset or different subsets of all possible embodiments and may be combined with each other without conflict.
[0025] It should be further noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "inner", "outer", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.
[0026] Embodiment 1
[0027] Referring to the appendix Figure 1-2 , this application provides a filling device for coconut milk production, including a material cylinder 1. A driving mechanism, a discharging mechanism and a quality maintaining mechanism are provided in the material cylinder 1. The discharging mechanism includes a material pipe 3 and a piston 16. The material pipe 3 is fixedly connected to the bottom of the material cylinder 1. The coconut milk in the material cylinder 1 will fill the material pipe 3 due to the influence of gravity. Therefore, the downward movement of the piston 16 in the material pipe 3 can push and discharge the coconut milk, thereby realizing filling. When the piston 16 rises and leaves the material pipe 3, the coconut milk will fill the material pipe 3 again to facilitate its next pushing and discharging. And the material pipe 3 pushes and discharges the coconut milk through the movement of the piston 16. The diameter of the piston 16 is equal to the inner diameter of the material pipe 3. The quality maintaining mechanism includes a stirring component and a filtering component. The quality maintaining mechanism mainly realizes quality maintenance by slightly stirring and filtering the coconut milk again before filling the coconut milk, ensuring that the texture of the coconut milk for filling is uniform and the slurry is clean. The stirring component includes a stirring cage 7. The driving mechanism is used to drive the stirring cage 7 and the piston 16 to move reciprocally. The stirring cage 7 stirs the coconut milk through movement. The filtering component is used to filter the coconut milk.
[0028] Preferably, a partition plate 9 is fixedly connected to the inner top end of the material barrel 1, a first through hole is opened in the middle of the plate body of the partition plate 9, and the partition plate 9 is rotatably connected to a reciprocating screw 8 at the first through hole, and the reciprocating screw 8 is threadedly connected to a nut 10 on the outer side of the rod body at the bottom of the partition plate 9. The nut 10 can be driven to reciprocate up and down along its outer surface by rotating the reciprocating screw 8. In this case, the nut 10 is used to push the stirring cage 7 and the piston 16 to achieve the stirring and squeezing of the coconut milk.
[0029] Preferably, the stirring cage 7 includes several connecting rods, which are in the shape of a Chinese character "匚". The stirring cage 7 of this shape moves in the material barrel 1, and its two horizontal arms can stir the coconut milk. In addition, stirring blades can be added to the outside of its vertical arms to further improve the stirring effect of the coconut milk, and several connecting rods are equidistantly fixedly connected to the outside of the nut 10, and the bottoms of several connecting rods are fixedly connected to the same connecting rod 17, and the piston 16 is fixedly connected to the bottom end of the connecting rod 17. The connecting rod 17 serves as a linkage component between the stirring cage 7 and the piston 16, so that the two can be driven to move at the same time.
[0030] Preferably, the filtering assembly includes a filter plate 15, which is in the shape of an inverted truncated cone. The filter plate 15 of this shape can gather residues in the middle thereof, thereby preventing the filter plate 15 from being blocked over a large area, thereby ensuring the filtering effect of the filter plate 15 on the coconut milk. In addition, the stirring of the coconut milk by the stirring cage 7 can form a liquid flow of the coconut milk, and the liquid flow acting on the filter plate 15 can further prevent the clogging of its filter holes. A rectangular through hole is provided in the middle of the filter plate 15, and the connecting rod 17 is in the shape of a rectangular parallelepiped, and the connecting rod 17 is slidably connected to the filter plate 15 at the rectangular through hole. The sliding connection of the connecting rod 17 between the rectangular through hole and the filter plate 15 can provide a guiding and limiting effect for the movement of the connecting rod 17, that is, the filter plate 15 can limit the rotation of the connecting rod 17 through the rectangular through hole, so that it can only move up and down.
[0031] Preferably, a material hopper 4 is fixedly connected to the bottom of the material pipe 3, and the material hopper 4 and the material barrel 1 are both funnel-shaped. The funnel-shaped material hopper 4 and the material barrel 1 have the effect of gathering materials, so that the flow of coconut milk can be more concentrated, thereby facilitating its filling and collection. A base 5 is provided under the material barrel 1, and a number of support rods 2 are equidistantly fixedly connected between the base 5 and the material barrel 1, and the base 5, the material hopper 4 and the material barrel 1 are on the same axis.
[0032] Preferably, the driving mechanism includes a motor 12, and the motor 12 can be a servo motor. By controlling the rotation speed of the motor 12, the extrusion and discharge speed of the coconut milk and the stirring speed of the stirring cage 7 for the coconut milk can be regulated. A second through hole is provided on one side of the top end of the material cylinder 1, and a rotating shaft 14 is rotatably connected to the material cylinder 1 at the second through hole. A machine shell 6 is fixedly connected to the outside of the rotating shaft 14 at the top end of the material cylinder 1. The motor 12 is fixedly connected to the inside of the machine shell 6, and the bottom end of the output shaft of the motor 12 is fixedly connected to the rotating shaft 14.
[0033] Preferably, a driven wheel 11 is connected to the outside of the rod body of the reciprocating lead screw 8 at the top of the partition plate 9 by a key connection. A driving wheel 13 is connected to the outside of the rod body of the rotating shaft 14 inside the material cylinder 1 by a key connection. The driving wheel 13 meshes with the driven wheel 11, and the diameter of the driving wheel 13 is smaller than that of the driven wheel 11. Driving the large gear by the small gear can achieve the effects of deceleration and labor saving. Therefore, the extrusion of the coconut milk by the piston 16 will not cause a large load on the motor 12, and this can also make the rotation speed of the stirring cage 7 slower, so as to avoid overly intense agitation of the coconut milk.
[0034] Working principle: When using the device, coconut milk can be injected into the material cylinder 1, and then the container containing the coconut milk is placed directly below the material hopper 4 on the base 5. Then the motor 12 can be started. The motor 12 drives the driven wheel 11 to rotate through the driving wheel 13, and the driven wheel 11 can drive the reciprocating lead screw 8 to rotate, enabling the nut 10 to move reciprocally in the vertical direction;
[0035] When the nut 10 rises, the nut 10 can pull the connecting rod 17 to rise through the stirring cage 7, and the connecting rod 17 can pull the piston 16 to rise. When the piston 16 rises to leave the material pipe 3, the coconut milk can pour in and fill the material pipe 3. And in this case, the valve in the form of a valve flap at the outlet of the material hopper 4 can block the outflow of the coconut milk, so it will not leak;
[0036] When the nut 10 descends, the nut 10 can push the piston 16 to gradually descend. When the piston 16 enters the material pipe 3, the movement of the piston 16 can be used to extrude the coconut milk, causing it to break through the valve on the material hopper 4 and enter the container downward; Therefore, each time the piston 16 descends, it can extrude coconut milk equal to the volume of the material pipe 3, and the rise of the piston 16 can cause the coconut milk to replenish into the material pipe 3 to facilitate the extrusion and discharge of the coconut milk.
[0037] Embodiment 2
[0038] Refer to the appendix Figure 3, this application provides a filling device for coconut milk production. Compared with Embodiment 1, in order to ensure the stability of the filling process, a limiting groove 501 is opened in the middle of the top end of the base 5, and a number of protrusions 502 are equidistantly arranged on the inner wall of the limiting groove 501 of the base 5. The material of the protrusions 502 is rubber. After the container is placed in the limiting groove 501, the protrusions 502 can increase the friction between the container and the base 5, so as to maintain the stability of the container after placement and ensure the stable progress of the filling process.
[0039] Working principle: When the container is placed on the base 5, it can be placed in the limiting groove 501. At this time, the protrusions 502 can limit the container to keep it stable, so as to maintain the stable progress of the coconut milk filling process.
[0040] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered within the protection scope of the present invention. The protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A filling device for coconut milk production, comprising a material cylinder (1), characterized in that, A driving mechanism, a material discharging mechanism and a quality maintaining mechanism are provided in the material cylinder (1). The material discharging mechanism includes a material pipe (3) and a piston (16). The material pipe (3) is fixedly connected to the bottom of the material cylinder (1), and the coconut milk is discharged by the movement of the piston (16). The quality maintaining mechanism includes a stirring assembly and a filtering assembly. The stirring assembly includes a stirring cage (7). The driving mechanism is used to drive the stirring cage (7) and the piston (16) to reciprocate. The stirring cage (7) stirs the coconut milk by moving. The filtering assembly is used to filter the coconut milk.
2. The filling device for coconut milk production according to claim 1, characterized in that, A partition plate (9) is fixedly connected to the inner top end of the material cylinder (1). A first through hole is formed in the middle of the plate body of the partition plate (9), and a reciprocating lead screw (8) is rotatably connected to the partition plate (9) at the first through hole. A nut (10) is threadedly connected to the outer rod body of the reciprocating lead screw (8) at the bottom of the partition plate (9).
3. The filling device for coconut milk production according to claim 2, characterized in that, The stirring cage (7) includes a plurality of connecting rods. The connecting rods are in a "C" shape, and a plurality of connecting rods are fixedly connected to the outside of the nut (10) at equal intervals. The bottoms of the plurality of connecting rods are fixedly connected to the same connecting rod (17). The piston (16) is fixedly connected to the bottom end of the connecting rod (17).
4. A filling device for coconut milk production according to claim 3, characterized in that, The filtering assembly includes a filter plate (15). The filter plate (15) is in an inverted frustum shape, and a rectangular through hole is formed in the middle of the filter plate (15). The connecting rod (17) is in a cuboid shape, and the connecting rod (17) is slidably connected to the filter plate (15) at the rectangular through hole.
5. A filling device for coconut milk production according to claim 1, characterized in that, A material hopper (4) is fixedly connected to the bottom of the material pipe (3). Both the material hopper (4) and the material cylinder (1) are in a funnel shape. A base (5) is provided below the material cylinder (1). A plurality of support rods (2) are fixedly connected to the base (5) and the material cylinder (1) at equal intervals, and the base (5), the material hopper (4) and the material cylinder (1) are on the same axis.
6. The filling equipment for coconut milk production according to claim 2, characterized in that, The driving mechanism includes a motor (12). A second through hole is formed in one side of the top end of the material cylinder (1), and a rotating shaft (14) is rotatably connected to the material cylinder (1) at the second through hole. A housing (6) is fixedly connected to the outside of the rotating shaft (14) at the top end of the material cylinder (1). The motor (12) is fixedly connected to the inside of the housing (6), and the bottom end of the output shaft of the motor (12) is fixedly connected to the rotating shaft (14).
7. The filling equipment for coconut milk production according to claim 6, characterized in that, A driven wheel (11) is connected to the outer rod body of the reciprocating lead screw (8) at the top of the partition plate (9) by a key. A driving wheel (13) is connected to the outer rod body of the rotating shaft (14) inside the material cylinder (1) by a key. The driving wheel (13) is meshed with the driven wheel (11), and the diameter of the driving wheel (13) is smaller than that of the driven wheel (11).
8. A filling device for coconut milk production according to claim 5, characterized in that, A limiting groove (501) is formed in the middle of the top end of the base (5), and a plurality of protrusions (502) are equidistantly arranged on the inner wall of the limiting groove (501) of the base (5). The material of the protrusions (502) is rubber.
Citation Information
Patent Citations
Energy-saving fruit pulp filling production line
CN212769794U