Automatic film pasting equipment for earphones

By designing automated headphone film patching equipment, and using the coordinated cooperation of the electronic control box and multiple mechanisms, the problem of time-consuming and labor-consuming artificial film patching is solved, and an efficient and accurate film patching process is achieved, reducing labor costs.

CN223116739UActive Publication Date: 2025-07-18HONGRITA PLASTICS SHENZHEN LTD
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Patent Information

Application Number
CN202423004000.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-07-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing headphone filming process relies on manual operation, which is time-consuming and labor-intensive, has low efficiency and is prone to instability in operation.

Method used

An automated headphone filming equipment including an electrical control box, backplate, locking device, positioning fixture, label stripping mechanism and film sticking mechanism is designed. The automated film sticking process is realized through the coordinated cooperation of components such as sliding table cylinders, motors, rollers, rollers, transmission mechanisms, single rod cylinders and pressure plates.

Benefits of technology

Improve production efficiency, reduce labor costs, reduce the possibility of human error, and ensure the efficiency and accuracy of the filming process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223116739U_ABST
Patent Text Reader

Abstract

The utility model discloses automatic film pasting equipment for earphones. The automatic film pasting equipment comprises an electric control box, a back plate is installed at the top of the electric control box, a locking device is further installed at the top of the electric control box, a positioning jig is installed at the top of the locking device, and a label stripping mechanism is installed at the front end of the back plate. All the mechanisms are matched and complemented with one another to jointly form an organic whole, all the parts can play a synergistic effect due to the mode of integrating the mechanisms into the whole, the equipment can complete production tasks more efficiently through the mode, and therefore the production efficiency of products is greatly improved, and in addition, the production efficiency of the products is greatly improved. The superiority of the automatic production is reflected in other aspects, for example, the operation efficiency is improved, the cost is saved, through the use of automatic equipment, an operator can complete tasks more easily, the possibility of human errors is reduced, meanwhile, the dependence on human resources is reduced, and therefore a large amount of human cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film pasting equipment, in particular to an automatic earphone film pasting equipment. Background Art

[0002] An earphone film is a film used to protect the surface of an earphone from scratches and abrasions. It is usually made of transparent or translucent plastic materials and can be attached to the earphone shell. The earphone film helps to maintain the appearance of the earphone and extend its service life. When installing, it is necessary to ensure that the film is flat without bubbles and fits tightly. There are various types and designs of films, and users can choose a suitable film according to their personal preferences and earphone models.

[0003] There are the following problems: The previous film pasting process was completed manually, which was time-consuming and laborious, prone to fatigue, and may have a series of problems such as low operation efficiency and instability. Summary of the Utility Model

[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] An automatic earphone film pasting equipment, including an electric control box, a backboard is installed on the top of the electric control box, a locking device is also installed on the top of the electric control box, a positioning fixture is installed on the top of the locking device, a label peeling mechanism is installed at the front end of the backboard, the label peeling mechanism includes a slide cylinder, the slide cylinder is installed below the front end face of the backboard, a peeling plate is installed above the movable end of the slide cylinder, and a film pasting mechanism is also installed at the front end of the backboard.

[0007] As a further description of the above technical solution:

[0008] The label peeling mechanism further includes a motor, a roller and a rolling disc. The motor is installed above the slide cylinder, the roller is installed above the motor, and the rolling disc is installed above the roller.

[0009] As a further description of the above technical solution:

[0010] A transmission mechanism is installed between the slide cylinder and the roller, and the transmission mechanism connects the motor and the roller together by a belt.

[0011] As a further description of the above technical solution:

[0012] The film pasting mechanism includes a single-rod cylinder and a pressing plate. The single-rod cylinder is installed above the front end face of the back plate, and the movable end of the single-rod cylinder is installed with the pressing plate. The pressing plate is arranged directly above the positioning jig.

[0013] As a further description of the above technical solution:

[0014] The peeling plate can move horizontally between the pressing plate and the positioning jig, and a protective cover can be installed at the outer edge of the top of the electric control box.

[0015] As a further description of the above technical solution:

[0016] Threaded holes are provided at the bottom corners of the electric control box, and metal support feet are installed on the inner walls of the threaded holes. A display panel and a control panel are installed on the front end of the electric control box.

[0017] As a further description of the above technical solution:

[0018] An adsorption block is installed below the pressing plate, and the locking device can adjust the specific position of the positioning jig.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: All mechanisms cooperate with and complement each other, jointly forming an organic whole. This integrated way enables each part to exert a synergistic effect. In this way, the equipment can complete production tasks more efficiently, thus greatly improving the production efficiency of products. In addition, the superiority of this automated production is also reflected in other aspects, such as the improvement of operation efficiency and the saving of costs. By using automated equipment, operators can complete tasks more easily, reducing the possibility of human errors and also reducing the dependence on human resources, thereby saving a large amount of labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is one of the structural schematic diagrams of the present utility model;

[0021] Figure 2 is the second structural schematic diagram of the present utility model;

[0022] Figure 3 is the structural schematic diagram of the film pasting and label peeling mechanism in the present utility model;

[0023] Figure 4 is the structural schematic diagram of the locking device and the positioning jig in the present utility model.

[0024] The corresponding relationship between the reference numerals in the drawings and the component names is as follows:

[0025] 1. Electric control box; 2. Backplane; 3. Locking device; 4. Positioning jig; 5. Label stripping mechanism; 51. Slide cylinder; 52. Motor; 53. Roller; 54. Roller disc; 6. Stripping plate; 7. Transmission mechanism; 8. Film sticking mechanism; 81. Single rod cylinder; 82. Pressing plate. Detailed implementation mode

[0026] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation mode of the present utility model will be given in conjunction with the accompanying drawings of the specification.

[0027] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0028] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation mode of the present utility model. The phrase "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments. The present utility model provides the following embodiments.

[0029] Refer to Figures 1-4, an embodiment provided by the present utility model: an automatic earphone film pasting device, including an electric control box 1. A back plate 2 is installed on the top of the electric control box 1. Threaded holes are opened at the bottom corners of the electric control box 1, and the inner walls of these threaded holes are all installed with metal support feet to ensure the stability and durability of the electric control box 1. Anti-slip pads are bonded to the bottom of each group of metal support feet, which can effectively prevent the electric control box 1 from sliding during use and ensure the safe and stable operation of the device. A display panel and a control panel are installed on the front end of the electric control box 1. The control panel includes start, stop, and emergency stop buttons. The design of these buttons enables the operator to conveniently and quickly control the device. In addition, the electric control box 1 controls the operation of the device through an automated electronic device integrated control system, greatly improving the intelligent level and operation convenience of the device. Ventilation holes are opened on both outer walls of the electric control box 1, which are mainly used for the normal heat dissipation of the electronic components inside the electric control box 1 and are beneficial to extending the service life of the device. A protective cover is sleeved on the outer edge of the top of the electric control box 1, and the protective cover can effectively protect the operating mechanism on the top of the electric control box 1, avoiding sudden situations caused by manual contact with its operating mechanism, thereby improving its safety protection and ensuring the personal safety of the operator. The entire film pasting process is fully automated. Through the integrated application of automated equipment, the goal of automated earphone film pasting operation is achieved, which not only improves production efficiency but also improves production benefits, making the production process more efficient, stable, and reliable. Through the application of this automated technology, the labor cost can be greatly reduced and the production efficiency can be improved.

[0030] A locking device 3 is also installed on the top of the electric control box 1. A positioning fixture 4 is installed on the top of the locking device 3. The locking device 3 has an accurate control function and can flexibly and finely adjust the specific position of the positioning fixture 4. A slide table cylinder 51 is installed below the front end of the back plate 2. A motor 52 is installed above the slide table cylinder 51. A roller 53 is installed above the motor 52. A roller disc 54 is installed above the roller 53. By setting the slide table cylinder 51, the motor 52, the roller 53, and the roller disc 54, a label stripping mechanism 5 can be formed. Driven by the motor 52 and through a belt drive system, the roller 53 can rotate. As the roller 53 rotates, the release paper attached to the surface of the roller 53 can smoothly perform the actions of output and retraction. A stripping plate 6 is installed above the movable end of the slide table cylinder 51. A transmission mechanism 7 is installed between the slide table cylinder 51 and the roller 53. The transmission mechanism 7 connects the motor 52 and the roller 53 together with a belt. A single rod cylinder 81 is installed above the front end of the back plate 2. A pressing plate 82 is installed at the movable end of the single rod cylinder 81. The pressing plate 82 is arranged directly above the positioning fixture 4. By setting the single rod cylinder 81 and the pressing plate 82, a film pasting mechanism 8 can be formed.

[0031] Below the pressing plate 82, adsorption blocks are installed. These adsorption blocks use powerful suction to adsorb the peeling film. Subsequently, the single-rod cylinder 81 continues to extend downward to ensure effective pressing and pasting of the peeling film. The slide table cylinder 51, also known as a pneumatic component, through its up and down telescopic movement, helps the film pasting mechanism 8 to adhere to and suck the peeled release paper, thus smoothly implementing the film pasting action. This operation method is not only fast but also convenient, and can quickly and accurately paste the peeled release paper onto the earphone assembly. By cooperating with the pneumatic component, we can effectively control the operation of the peeling plate 6. With the assistance of the pneumatic component, the film pasting mechanism 8 can operate precisely according to the required working trajectory, ensuring the efficiency and accuracy of the film pasting process. By using the coordinated cooperation of the label peeling mechanism 5 and the film pasting mechanism 8, combined with the precise guidance of the positioning fixture 4, the automated film pasting operation process of the product is realized. This process enables the earphone assembly to be accurately, conveniently and quickly pasted with a protective film, greatly improving the production efficiency and film pasting quality. All the mechanisms cooperate and complement each other, jointly forming an organic whole. This way of integrating into a whole enables each part to exert a synergistic effect. In this way, the equipment can complete the production task more efficiently, thus greatly improving the production efficiency of the product. In addition, the superiority of this automated production is also reflected in other aspects, such as the improvement of operation efficiency and the saving of costs. By using automated equipment, operators can complete tasks more easily, reducing the possibility of human errors and at the same time reducing the dependence on human resources, thus saving a large amount of labor costs.

[0032] The above content further elaborates on the present utility model in combination with specific implementation manners. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, which should all be regarded as belonging to the protection scope determined by the claims submitted for the present utility model.

Claims

1. An automatic earphone film pasting device, comprising an electric control box (1), characterized in that: A backplane (2) is installed on the top of the electric control box (1). A locking device (3) is also installed on the top of the electric control box (1). A positioning jig (4) is installed on the top of the locking device (3). A label stripping mechanism (5) is installed on the front end of the backplane (2). The label stripping mechanism (5) includes a slide cylinder (51). The slide cylinder (51) is installed below the front end face of the backplane (2). A stripping plate (6) is installed above the moving end of the slide cylinder (51). A film pasting mechanism (8) is also installed on the front end of the backplane (2).

2. The automatic earphone film pasting device according to claim 1, characterized in that: The label stripping mechanism (5) further includes a motor (52), a roller (53) and a roller disc (54). The motor (52) is installed above the slide cylinder (51). The roller (53) is installed above the motor (52). The roller disc (54) is installed above the roller (53).

3. The automatic earphone film sticking device according to claim 2, characterized in that: A transmission mechanism (7) is installed between the slide cylinder (51) and the roller (53). The transmission mechanism (7) connects the motor (52) and the roller (53) together by a belt.

4. An automatic earphone film sticking device according to claim 1, characterized in that: The film pasting mechanism (8) includes a single rod cylinder (81) and a pressing plate (82). The single rod cylinder (81) is installed above the front end face of the backplane (2). The moving end of the single rod cylinder (81) is installed with the pressing plate (82). The pressing plate (82) is arranged directly above the positioning jig (4).

5. The automatic earphone film sticking device according to claim 4, characterized in that: The stripping plate (6) can move horizontally between the pressing plate (82) and the positioning jig (4). A protective cover can be installed at the outer edge of the top of the electric control box (1).

6. The automatic earphone film sticking device according to claim 1, characterized in that: Threaded holes are opened at the bottom corners of the electric control box (1), and metal support feet are installed on the inner walls of the threaded holes. A display panel and a control panel are installed on the front end face of the electric control box (1).

7. The automatic earphone film pasting device according to claim 4, characterized in that: An adsorption block is installed below the pressing plate (82). The locking device (3) can adjust the specific position of the positioning jig (4).