Full-automatic inner and outer box assembly one-time forming packaging production line

Abstract

The utility model discloses a full-automatic inner and outer box assembly one-time forming packaging production line which comprises a first heat sealing device used for sealing an inner box and a second heat sealing device used for sealing an outer box and further comprises a first conveying mechanism, a second conveying mechanism, an intelligent robot and a third conveying mechanism. The first conveying mechanism is arranged at the feeding end of the first heat sealing equipment and used for conveying inner boxes to the first heat sealing equipment, and the second conveying mechanism is arranged at the feeding end of the second heat sealing equipment and used for conveying outer boxes to the second heat sealing equipment. And the intelligent robot is arranged between the first heat sealing equipment and the second heat sealing equipment. According to the utility model, a traditional distributed operation mode is changed into an assembly line operation mode, so that the production efficiency is improved, the number of manpower and equipment is reduced, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of the medical field, in particular to a fully automatic inner and outer box assembly and one-time forming packaging production line. Background Art

[0002] In the medical field, products similar to implanted bones belong to Class III medical devices, which require inner and outer layers of packaging and both need to be sterilized.

[0003] At present, the common packaging operation method in the industry is to seal the inner box and the outer box separately through different devices, which has problems such as a large number of devices, a large number of workers, low efficiency, and lack of quality control. Summary of the Invention

[0004] Aiming at the above problems existing in the existing packaging, the present invention aims to provide a fully automatic inner and outer box assembly and one-time forming packaging production line that improves efficiency, reduces costs, and guarantees quality.

[0005] The specific technical solution is as follows:

[0006] A fully automatic inner and outer box assembly and one-time forming packaging production line includes a first heat sealing device for sealing the inner box and a second heat sealing device for sealing the outer box, and further includes:

[0007] A first conveying mechanism, which is arranged at the feeding end of the first heat sealing device and is used for conveying the inner box to the first heat sealing device;

[0008] A second conveying mechanism, which is arranged at the feeding end of the second heat sealing device and is used for conveying the outer box to the second heat sealing device;

[0009] An intelligent robot, which is arranged between the first heat sealing device and the second heat sealing device and is used for automatically grasping the inner box sealed at the discharging end of the first heat sealing device into the outer box inside the second heat sealing device;

[0010] A third conveying mechanism, which is arranged at the discharging end of the second heat sealing device and is used for conveying the outer box sealed by the second heat sealing device outwards.

[0011] As a further improvement and optimization of this solution, the intelligent robot includes:

[0012] A frame;

[0013] A transfer rack, one end of which is rotatably installed on the frame;

[0014] A grasping mechanism, which is arranged at the other end of the transfer rack and is used for grasping the inner box;

[0015] A driving mechanism, which is in transmission connection with one end of the transfer rack, is used to drive the transfer rack to rotate, so that the inner box grabbed by the grabbing mechanism is transferred from the first heat-sealing device into the outer box in the second heat-sealing device.

[0016] As a further improvement and optimization of this solution, the grabbing mechanism includes:

[0017] A mounting frame, which is mounted on the other end of the transfer rack;

[0018] At least one lifting cylinder, which is mounted on the mounting frame, and the output end of the lifting cylinder has a grabbing plate, and the bottom of the grabbing plate has several grabbing suction cups.

[0019] As a further improvement and optimization of this solution, the grabbing suction cups have four and are distributed in a rectangular structure.

[0020] As a further improvement and optimization of this solution, the intelligent robot further includes an X-axis driving module and a Z-axis driving module respectively in transmission connection with the transfer rack. The X-axis driving module is used to drive the transfer rack to move horizontally, and the Z-axis driving module is used to drive the transfer rack to move back and forth.

[0021] As a further improvement and optimization of this solution, the X-axis driving module includes:

[0022] A horizontal driving frame, which is slidably mounted on the machine frame horizontally;

[0023] A first driving component, which is in transmission connection with the horizontal driving frame and is used to drive the horizontal driving frame to slide horizontally;

[0024] The Z-axis driving module includes:

[0025] A front-back driving frame, which is slidably mounted on the horizontal driving frame back and forth;

[0026] A second driving component, which is in transmission connection with the front-back driving frame and is used to drive the front-back driving frame to slide back and forth;

[0027] Wherein, one end of the transfer rack is rotatably mounted on the front-back driving frame through a driving shaft, and the driving mechanism is in transmission connection with the driving shaft and is used to drive the driving shaft to rotate.

[0028] As a further improvement and optimization of this solution, the driving mechanism includes a rotating motor, the rotating motor is mounted on the front-back driving frame, and the rotating motor is in transmission connection with the driving shaft through a first belt transmission mechanism.

[0029] As a further improvement and optimization of this solution, the first driving assembly includes: a first screw rod and a first motor installed on the frame, the first screw rod is distributed laterally and rotatably installed on the frame, and the transverse driving frame is threadedly sleeved on the outside of the first screw rod, and the first motor is connected to the first screw rod through a second transmission belt mechanism;

[0030] The second driving assembly includes: a second screw rod and a second motor installed on the transverse driving frame, the second screw rod is distributed front and back and is rotatably installed on the transverse driving frame, and the front and rear driving frames are threadedly sleeved on the outside of the second screw rod, and the second motor is transmission connected to the second screw rod for driving the second screw rod to rotate.

[0031] As a further improvement and optimization of this solution, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are all conveyor belt mechanisms.

[0032] Compared with the prior art, the above technical solution has the following positive effects:

[0033] (1) The utility model transports the inner box to the first heat sealing device through the first conveying mechanism for sealing, and the outer box is transported to the second heat sealing device through the second conveying mechanism. Before the outer box is sealed, the inner box sealed by the first heat sealing device is grabbed by the intelligent robot and transported to the outer box in the second heat sealing device. Finally, the outer box is sealed by the second heat sealing device, and the sealed outer box is finally output to the outside by the third conveying mechanism. By changing the traditional decentralized operation mode to the assembly line operation mode, not only the production efficiency is improved, the number of manpower and equipment is reduced, but also the production cost is reduced.

[0034] (2) The gripping mechanism in the present invention can be moved laterally by the X-axis drive module and can be moved forward and backward by the Z-axis drive module, so that the gripping mechanism can accurately grip and release the inner box, thereby improving the stability and accuracy of the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a schematic diagram of the structure of the fully automatic inner and outer box assembly one-time forming packaging production line of the utility model;

[0036] Figure 2 This is a schematic diagram of the structure of an intelligent robot for the fully automatic inner and outer box assembly one-time forming packaging production line of the utility model;

[0037] Figure 3 It is a structural schematic diagram of the grabbing mechanism of the fully automatic inner and outer box assembly one-step forming packaging production line of the utility model;

[0038] In the accompanying drawings: 1. Second conveying mechanism; 2. First conveying mechanism; 3. Third conveying mechanism; 4. First heat-sealing device; 5. Second heat-sealing device; 6. Intelligent robot; 61. Frame; 62. Transfer rack; 63. Gripping mechanism; 64. Driving shaft; 65. Driving mechanism; 66. X-axis driving module; 67. Z-axis driving module; 631. Mounting rack; 632. Lifting cylinder; 633. Gripping plate; 634. Suction cup; 651. Rotating motor; 652. First belt drive mechanism; 661. Second belt drive mechanism; 662. First lead screw; 663. Lateral driving frame; 671. Front and rear driving frame; 672. Second lead screw. Detailed implementation manners

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0040] In the description of the present utility model, it should be noted that terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "connection", "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0042] Figure 1 This is a structural schematic diagram of the full-automatic one-time forming packaging production line for assembling inner and outer boxes of the present utility model. Figure 2 This is a structural schematic diagram of the intelligent robot of the full-automatic one-time forming packaging production line for assembling inner and outer boxes of the present utility model. Figure 3 This is a structural schematic diagram of the gripping mechanism of the full-automatic one-time forming packaging production line for assembling inner and outer boxes of the present utility model, asFigures 1 - 3 As shown, a fully automatic inner and outer box assembly one-time molding packaging production line of a preferred embodiment is shown, including a first heat sealing device 4 for sealing the inner box and a second heat sealing device 5 for sealing the outer box, and also includes: a first conveying mechanism 2, a second conveying mechanism 1, an intelligent robot 6 and a third conveying mechanism 3. The first conveying mechanism 2 is arranged at the feeding end of the first heat sealing device 4, and is used to convey the inner box to the first heat sealing device 4. The second conveying mechanism 1 is arranged at the feeding end of the second heat sealing device 5, and is used to convey the outer box to the second heat sealing device 5. The intelligent robot 6 is arranged between the first heat sealing device 4 and the second heat sealing device 5, and is used to automatically grab the inner box sealed at the discharge end of the first heat sealing device 4 into the outer box in the second heat sealing device 5. The third conveying mechanism 3 is arranged at the discharge end of the second heat sealing device, and is used to convey the outer box sealed by the second heat sealing device 5 to the outside.

[0043] In this embodiment, the inner box is conveyed to the first heat sealing device 4 for sealing through the first conveying mechanism 2, and the outer box is conveyed to the second heat sealing device 5 through the second conveying mechanism 1. Before sealing the outer box, the inner box sealed by the first heat sealing device 4 is grabbed by the intelligent robot 6 and transported to the outer box in the second heat sealing device 5. Finally, the outer box is sealed by the second heat sealing device 5, and the sealed outer box is finally output to the outside by the third conveying mechanism 3. By changing the traditional decentralized operation mode into an assembly line operation mode, not only the production efficiency is improved and the number of manpower and equipment is reduced, but also the production cost is reduced.

[0044] Furthermore, as a preferred embodiment, the intelligent robot 6 includes: a frame 61, a transfer frame 62, a grabbing mechanism 63 and a driving mechanism 65. One end of the transfer frame 62 is rotatably mounted on the frame 61. The grabbing mechanism 63 is disposed at the other end of the transfer frame 62 for grabbing the inner box. The driving mechanism 65 is transmission-connected to one end of the transfer frame 62 for driving the transfer frame to rotate so that the inner box grabbed by the grabbing mechanism 63 is transferred from the first heat sealing device 4 to the outer box in the second heat sealing device 5.

[0045] Furthermore, as a preferred embodiment, the grabbing mechanism 63 includes a mounting frame 631 and at least one lifting cylinder 632, the mounting frame 631 is mounted on the other end of the transfer frame 62, the lifting cylinder 632 is mounted on the mounting frame 631, and the output end of the lifting cylinder 632 has a grabbing plate 633, and the bottom of the grabbing plate 633 has a plurality of grabbing suction cups 634.

[0046] In this embodiment, when the sealed inner box is transferred to the outer box, the transfer frame 62 is driven to rotate by the driving mechanism 65, and the grabbing mechanism 63 is rotated to the top of the inner box, the lifting cylinder 632 drives the grabbing plate 633 to descend, and makes the plurality of suction cups 634 completely contact with the top of the inner box, and a negative pressure is formed in the plurality of suction cups 634 through an external air pump to adsorb and grab the inner box, the lifting cylinder 632 drives the grabbing plate 633 to rise and reset, and the transfer frame is driven to rotate again by the driving mechanism 65 to move the inner box to the top of the outer box, the lifting cylinder 632 drives the inner box to descend into the outer box again, and at the same time, a positive pressure is formed in the plurality of suction cups 634 through the air pump to release the adsorption and grabbing of the inner box, then the lifting cylinder 632 drives the grabbing plate 633 to rise and reset again, and the second heat sealing device 5 starts to seal the outer box.

[0047] Specifically, in this embodiment, the first heat sealing device 4 and the second heat sealing device 5 are both achieved by placing a top cover at the opening of the inner box / outer box, and heat-sealing the top cover to the inner box / outer box through an automatic heat sealing process to seal the inner box / outer box. This is a conventional device in the field, and its specific principle and structure are not described in detail herein.

[0048] Furthermore, as a preferred embodiment, there are four grabbing suction cups 634, which are distributed in a rectangular structure.

[0049] Furthermore, as a preferred embodiment, the intelligent robot 6 also includes: an X-axis drive module 66 and a Z-axis drive module 67 which are respectively connected to the transfer frame 62, the X-axis drive module 66 is used to drive the transfer frame 62 to move horizontally, and the Z-axis drive module 67 is used to drive the transfer frame 62 to move forward and backward.

[0050] In this embodiment, the gripping mechanism 63 can be moved laterally by the X-axis driving module 66 and can be moved forward and backward by the Z-axis driving module 67, so that the gripping mechanism 63 can accurately grip and release the inner box, thereby improving the stability and accuracy of the processing.

[0051] Further, as a preferred embodiment, the X-axis driving module 66 includes a transverse driving frame 663 and a first driving assembly, the transverse driving frame 663 is installed on the frame 61 in a transversely slidable manner, and the first driving assembly is transmission-connected to the transverse driving frame 663 to drive the transverse driving frame 663 to slide transversely;

[0052] The Z-axis drive module includes a front and rear drive frame 671 and a second drive assembly. The front and rear drive frame 671 is slidably mounted on the lateral drive frame 663 in the front and rear directions. The second drive assembly is in transmission connection with the front and rear drive frame 671 and is used to drive the front and rear drive frame 671 to slide back and forth. One end of the transfer frame 62 is rotatably mounted on the front and rear drive frame 671 through a drive shaft 64. The drive mechanism 65 is in transmission connection with the drive shaft 64 and is used to drive the drive shaft 64 to rotate.

[0053] Further, as a preferred embodiment, the drive mechanism 65 includes a rotation motor 651. The rotation motor 651 is mounted on the front and rear drive frame 671, and the rotation motor 651 and the drive shaft 64 are in transmission connection through a first belt drive mechanism 652.

[0054] Further, as a preferred embodiment, the first drive assembly includes a first lead screw 662 and a first motor mounted on the frame 61. The first lead screw 662 is horizontally distributed and rotatably mounted on the frame 61. The lateral drive frame 663 is threadedly sleeved outside the first lead screw 662. The first motor and the first lead screw 662 are in transmission connection through a second belt drive mechanism 661.

[0055] The second drive assembly includes a second lead screw 672 and a second motor mounted on the lateral drive frame 663. The second lead screw 672 is distributed in the front and rear directions and rotatably mounted on the lateral drive frame. The front and rear drive frame 671 is threadedly sleeved outside the second lead screw 672. The second motor is in transmission connection with the second lead screw 672 and is used to drive the second lead screw 672 to rotate.

[0056] Further, as a preferred embodiment, the first conveying mechanism 2, the second conveying mechanism 1, and the third conveying mechanism 3 are all conveyor belt mechanisms.

[0057] The above are only the preferred embodiments of the present invention, and do not limit the implementation manners and protection scope of the present invention. For those skilled in the art, it should be realized that all equivalent replacements and obvious changes made by using the specification and illustrated content of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic one - time forming packaging production line for inner and outer box assembly, including a first heat - sealing device for sealing the inner box and a second heat - sealing device for sealing the outer box, characterized in that, Also includes: a first conveying mechanism, the first conveying mechanism being arranged at a feeding end of the first heat sealing device and being used for conveying the inner box to the first heat sealing device; a second conveying mechanism, the second conveying mechanism being arranged at a feeding end of the second heat sealing device and being used for conveying the outer box to the second heat sealing device; An intelligent robot, which is disposed between the first heat sealing device and the second heat sealing device and is used to automatically grab the inner box sealed at the discharge end of the first heat sealing device and put it into the outer box in the second heat sealing device; A third conveying mechanism is arranged at the discharge end of the second heat sealing device, and is used for conveying the outer box sealed by the second heat sealing device outward.

2. The fully automatic one - time - forming packaging production line for inner and outer box assembly according to claim 1, wherein, The intelligent robot comprises: frame; A transfer frame, one end of which is rotatably mounted on the frame; A grabbing mechanism, which is disposed at the other end of the transfer rack and is used to grab the inner box; A driving mechanism is drivingly connected to one end of the transfer frame and is used to drive the transfer frame to rotate so that the inner box grasped by the grasping mechanism is transferred from the first heat sealing device to the outer box in the second heat sealing device.

3. The fully automatic one-time forming packaging production line for inner and outer box assembly according to claim 2, wherein The grabbing mechanism comprises: A mounting frame, the mounting frame being mounted on the other end of the transfer frame; At least one lifting cylinder is installed on the mounting frame, and the output end of the lifting cylinder has a grab plate, and the bottom of the grab plate has a plurality of grab suction cups.

4. The fully automatic one-time forming packaging production line for inner and outer box assembly according to claim 3, characterized in that, There are four grabbing suction cups, which are distributed in a rectangular structure.

5. The fully automatic one - time forming packaging production line for inner and outer box assembly according to claim 2, wherein, The intelligent robot also includes: an X-axis driving module and a Z-axis driving module respectively connected to the transfer frame in a transmission manner, the X-axis driving module is used to drive the transfer frame to move horizontally, and the Z-axis driving module is used to drive the transfer frame to move forward and backward.

6. The fully automatic in - line one - step forming packaging production line for inner and outer boxes according to claim 5, characterized in that, The X-axis drive module includes: A transverse driving frame, the transverse driving frame can be installed on the frame in a transversely slidable manner; A first driving assembly, the first driving assembly is drivingly connected to the transverse driving frame and is used to drive the transverse driving frame to slide transversely; The Z-axis drive module comprises: A front and rear drive frame, wherein the front and rear drive frame is slidably mounted on the transverse drive frame; A second driving assembly, the second driving assembly is drivingly connected to the front and rear driving frames, and is used to drive the front and rear driving frames to slide forward and backward; Among them, one end of the transfer frame is rotatably mounted on the front and rear drive frames through a drive shaft, and the drive mechanism is transmission-connected to the drive shaft for driving the drive shaft to rotate.

7. The fully automatic one-time forming packaging production line for inner and outer box assembly according to claim 6, wherein The driving mechanism comprises: a rotating motor, which is mounted on the front and rear driving frames, and is connected to the driving shaft via a first transmission belt mechanism.

8. The fully automatic in-line one-step forming packaging production line for inner and outer boxes according to claim 6, wherein, The first driving assembly comprises: a first screw rod and a first motor mounted on the frame, the first screw rod is distributed transversely and rotatably mounted on the frame, and the transverse driving frame is threadedly sleeved on the outside of the first screw rod, and the first motor is connected to the first screw rod through a second transmission belt mechanism; The second driving component includes: a second lead screw and a second motor mounted on the lateral driving frame. The second lead screw is distributed in the front-rear direction, rotatably mounted on the lateral driving frame, and the front-rear driving frame is threadedly sleeved outside the second lead screw. The second motor is in transmission connection with the second lead screw for driving the second lead screw to rotate.

9. The fully automatic one-time forming packaging production line for inner and outer box assembly according to claim 1, wherein The first conveying mechanism, the second conveying mechanism, and the third conveying mechanism are all conveyor belt mechanisms.

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