Environment-friendly composite screen cloth dyeing device
By introducing a stirring and scraping mechanism and extrusion mechanism into the dye box, the problems of dye precipitation and excess dye removal are solved, and better dyeing effect and efficiency are achieved. It is suitable for composite mesh dyeing devices.
Patent Information
- Application Number
- CN202422277087.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the dyeing process of composite mesh, dyes inside the dye box are prone to deposition, affecting the dyeing effect, and it is difficult to effectively remove excess dye, resulting in poor dyeing effect.
A stirring and scraping mechanism including electric telescopic rods, rectangular frames, waterproof motors and stirring leaves is adopted to prevent dye precipitation, and the excess dye is removed through a U-shaped fixing frame, hydraulic cylinder and extrusion plate, and the centralized collection of dye is achieved by combining the scraper and the collection box.
Effectively prevent dye precipitation inside the dye box, improve dyeing effect, improve dyeing efficiency, and ensure uniformity of the dyeing effect and smooth progress of subsequent work.
Smart Images

Figure CN223118679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite mesh fabric dyeing, in particular to an environment-friendly composite mesh fabric dyeing device. Background Technique
[0002] Composite mesh fabrics involve the design of fabric structures, lamination technology, coating technology, etc. Through the reasonable design of fabric structures, the combination of woven fabrics and knitted fabrics can be achieved. The lamination technology involves an outer fabric, an adhesive, an intermediate film layer, an adhesive, an inner fabric, etc. When it is used, relevant dyeing operations will also be carried out on it.
[0003] According to an environment-friendly dyeing and finishing device for fabric processing with the application number CN202122475444.9, this solution solves the problems of how to heat the dye more comprehensively and evenly, ensure the heating effect while saving energy, reduce energy consumption, and be more energy-saving and environment-friendly.
[0004] However, the following problems still exist in the actual use process:
[0005] (1) When dyeing the composite mesh fabric, it is operated through a dyeing tank. After long-term use, the dye inside the dyeing tank is prone to deposition, which will affect the actual dyeing use and is not conducive to its extensive promotion and use.
[0006] (2) After dyeing, the excess dye on the fabric cannot be removed, which will reduce the actual dyeing effect, is not conducive to the subsequent work, and reduces the actual dyeing effect.
[0007] Therefore, the utility model provides an environment-friendly composite mesh fabric dyeing device. Utility Model Content
[0008] Aiming at the deficiencies of the prior art, the utility model provides an environment-friendly composite mesh fabric dyeing device, which has the advantages of being able to prevent the precipitation of dyes and remove the excess dyes on the composite mesh fabric, and solves the problems raised in the background technique.
[0009] The utility model provides the following technical solution: an environment-friendly composite mesh fabric dyeing device, including a dyeing tank, a stirring and scraping mechanism is arranged inside the dyeing tank, the stirring and scraping mechanism includes an electric telescopic rod, a rectangular frame, a waterproof motor and a stirring blade, a rectangular groove is opened at the bottom end inside the dyeing tank, one end of the electric telescopic rod is fixedly connected to the inside of the rectangular groove, the left side of the rectangular frame is fixedly connected to the other end of the electric telescopic rod, the bottom of the waterproof motor is fixedly connected to the inside of the rectangular frame, and the inside of the stirring blade is fixedly connected to the output shaft of the waterproof motor.
[0010] Preferably, an extrusion mechanism is provided on the left side of the dyeing box. The extrusion mechanism includes a U-shaped fixing frame, a hydraulic cylinder, an extrusion plate, a receiving plate, and a collection box. The outer surface of the U-shaped fixing frame is fixedly connected to the inside of the dyeing box. The bottom of the hydraulic cylinder is fixedly connected to the upper surface of the U-shaped fixing frame. The upper surface of the extrusion plate is fixedly connected to the output shaft of the hydraulic cylinder. The outer surface of the receiving plate is fixedly connected to the inside of the dyeing box. The right side of the collection box is fixedly connected to the left side of the dyeing box.
[0011] Preferably, a hinge seat is provided on the left side of the rectangular frame, and a connecting rod is fixedly installed on the left side of the hinge seat.
[0012] Preferably, a connecting block is fixedly installed on the left side of the connecting rod, and a scraping plate is fixedly installed on the left side of the connecting block. Through the action of the scraping plate, the residue on the inner wall of the dyeing box can be scraped off.
[0013] Preferably, a sliding groove is formed on the right side inside the dyeing box, and the outer surface of the connecting block is slidably connected to the inside of the sliding groove. The right side inside the dyeing box is in contact with the left side of the scraping plate, making the inner wall of the dyeing box cleaner and more efficient during use.
[0014] Preferably, brackets are fixedly installed around the bottom of the dyeing box, and electric guide rollers are arranged inside the dyeing box.
[0015] Compared with the prior art, the present utility model has the following beneficial effects:
[0016] 1. For this environmentally friendly composite mesh fabric dyeing device, through the use of the rectangular groove, electric telescopic rod, rectangular frame, waterproof motor, and stirring blades, the back-and-forth reciprocating stirring rotation of the stirring blades can achieve the effect of preventing the dye in the dyeing box from accumulating and precipitating. Through the use of the hinge seat and the connecting rod, when the position of the stirring blade moves left and right, the connecting block and the scraping plate can be driven to move up and down along the inner wall of the sliding groove, thereby achieving the effect of scraping the two sides of the inner wall of the dyeing box. It effectively solves the problem of how to prevent the dye from precipitating inside the dyeing box, can achieve a better internal dyeing effect during use, and will not affect its actual use, which is conducive to popularization and use in practice.
[0017] 2. This environmentally friendly composite mesh fabric dyeing device can extrude the excess dye on the composite mesh fabric through the action of the U-shaped fixing frame, hydraulic cylinder and extrusion plate, achieving the effect of avoiding excessive dye on the composite mesh fabric. Through the use of the receiving plate, the dyed composite mesh fabric can be placed on the upper surface of the receiving plate, achieving a certain receiving effect. Through the use of the collection box, the excess dye after extrusion can be centrally collected inside the collection box, avoiding the effect of leakage and causing pollution. Furthermore, the problem of how to remove the excess dye on the composite mesh fabric is solved, which can improve the dye efficiency in practice and facilitate the subsequent work, improving the dyeing effect in practice. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 For the present utility model Figure 1 is a schematic top view structure diagram;
[0020] Figure 3 For the present utility model Figure 1 is a schematic diagram of the structure of the stirring and scraping mechanism;
[0021] Figure 4 For the present utility model Figure 1 is a schematic diagram of the structure of the extrusion mechanism.
[0022] In the figure: 1. Dyeing box; 2. Bracket; 3. Electric guiding roller; 4. Rectangular groove; 5. Electric telescopic rod; 6. Rectangular frame; 7. Waterproof motor; 8. Stirring blade; 9. Hinge seat; 10. Connecting rod; 11. Sliding groove; 12. Connecting block; 13. Scraper; 14. U-shaped fixing frame; 15. Hydraulic cylinder; 16. Extrusion plate; 17. Receiving plate; 18. Collection box; 19. Stirring and scraping mechanism; 20. Extrusion mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figure 3, An environment-friendly composite mesh fabric dyeing device, including a dyeing tank 1. Inside the dyeing tank 1, there is a stirring and scraping mechanism 19. The stirring and scraping mechanism 19 includes an electric telescopic rod 5, a rectangular frame 6, a waterproof motor 7 and a stirring blade 8. At the bottom end inside the dyeing tank 1, there is a rectangular groove 4. One end of the electric telescopic rod 5 is fixedly connected to the inside of the rectangular groove 4. The left side of the rectangular frame 6 is fixedly connected to the other end of the electric telescopic rod 5. The bottom of the waterproof motor 7 is fixedly connected to the inside of the rectangular frame 6. The inside of the stirring blade 8 is fixedly connected to the output shaft of the waterproof motor 7. On the left side of the rectangular frame 6, there is a hinge seat 9. On the left side of the hinge seat 9, there is a connecting rod 10 fixedly installed. On the left side of the connecting rod 10, there is a connecting block 12 fixedly installed. On the left side of the connecting block 12, there is a scraping plate 13 fixedly installed. On the right side inside the dyeing tank 1, there is a sliding groove 11, and the inside of the sliding groove 11 is slidably connected to the outer surface of the connecting block 12. The right side inside the dyeing tank 1 is in contact with the left side of the scraping plate 13. By using the electric telescopic rod 5, the rectangular frame 6, the waterproof motor 7, the stirring blade 8, the hinge seat 9, the connecting rod 10 and the scraping plate 13, it can achieve better internal dyeing effect during use, and will not affect the actual use, which is beneficial for popularization and use in practice.
[0025] Please refer to Figure 4 , On the left side of the dyeing tank 1, there is an extrusion mechanism 20. The extrusion mechanism 20 includes a U-shaped fixing frame 14, a hydraulic cylinder 15, an extrusion plate 16, a receiving plate 17 and a collection box 18. The outer surface of the U-shaped fixing frame 14 is fixedly connected to the inside of the dyeing tank 1. The bottom of the hydraulic cylinder 15 is fixedly connected to the upper surface of the U-shaped fixing frame 14. The upper surface of the extrusion plate 16 is fixedly connected to the output shaft of the hydraulic cylinder 15. The outer surface of the receiving plate 17 is fixedly connected to the inside of the dyeing tank 1. The right side of the collection box 18 is fixedly connected to the left side of the dyeing tank 1. By using the U-shaped fixing frame 14, the hydraulic cylinder 15, the extrusion plate 16, the receiving plate 17 and the collection box 18, it can achieve improved dyeing efficiency in practice, and can facilitate the subsequent work, improving the dyeing effect in practice.
[0026] Please refer to Figure 1 and Figure 2 , Around the bottom of the dyeing tank 1, there are brackets 2 fixedly installed, which can provide relevant supporting force for the use of the overall equipment. Inside the dyeing tank 1, there is an electric guiding roller 3, which can transport and dye the composite mesh fabric.
[0027] Working principle: When in use, when preventing the dye in the dyeing box 1 from precipitating, the power of the electric telescopic rod 5 can be used to move the rectangular frame 6 left and right on the inner wall of the rectangular groove 4. When the rectangular frame 6 moves left and right, the stirring blade 8 can be rotated inside the dyeing box 1 by the power of the waterproof motor 7 installed inside the rectangular frame 6 to stir the dye. Synchronously, when the left side of the rectangular frame 6 moves, the connecting rod 10 on the left side of the hinge seat 9 and the connecting block 12 installed on the left side of the connecting rod 10 can be driven to move up and down on the inner wall of the sliding groove 11, thereby driving the scraper 13 to scrape both sides inside the dyeing box 1.
[0028] When extruding the excess dye on the composite mesh fabric, the composite mesh fabric can be dyed first and then placed on the upper surface of the receiving plate 17. Then, through the action of the hydraulic cylinder 15 arranged on the upper surface of the U-shaped fixing frame 14, the extrusion plate 16 fixedly connected to the output shaft of the hydraulic cylinder 15 can be driven to extrude the composite mesh fabric on the upper surface of the receiving plate 17, and a part of the excess dye can be recycled inside the dyeing box 1, and the other part can be recycled inside the collection box 18, avoiding the pollution caused by the dye.
[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An environment-friendly composite mesh fabric dyeing device, characterized in that: It includes a dyeing tank (1), and a stirring and scraping mechanism (19) is arranged inside the dyeing tank (1). The stirring and scraping mechanism (19) includes an electric telescopic rod (5), a rectangular frame (6), a waterproof motor (7) and stirring blades (8). A rectangular groove (4) is opened at the bottom end inside the dyeing tank (1). One end of the electric telescopic rod (5) is fixedly connected to the inside of the rectangular groove (4). The left side of the rectangular frame (6) is fixedly connected to the other end of the electric telescopic rod (5). The bottom of the waterproof motor (7) is fixedly connected to the inside of the rectangular frame (6). The inside of the stirring blade (8) is fixedly connected to the output shaft of the waterproof motor (7).
2. The environmentally friendly composite mesh fabric dyeing device according to claim 1, characterized in that: An extrusion mechanism (20) is arranged on the left side of the dyeing tank (1). The extrusion mechanism (20) includes a U-shaped fixing frame (14), a hydraulic cylinder (15), an extrusion plate (16), a receiving plate (17) and a collection box (18). The outer surface of the U-shaped fixing frame (14) is fixedly connected to the inside of the dyeing tank (1). The bottom of the hydraulic cylinder (15) is fixedly connected to the upper surface of the U-shaped fixing frame (14). The upper surface of the extrusion plate (16) is fixedly connected to the output shaft of the hydraulic cylinder (15). The outer surface of the receiving plate (17) is fixedly connected to the inside of the dyeing tank (1). The right side of the collection box (18) is fixedly connected to the left side of the dyeing tank (1).
3. An environmentally friendly composite fabric dyeing device according to claim 1, characterized in that: A hinge seat (9) is arranged on the left side of the rectangular frame (6), and a connecting rod (10) is fixedly installed on the left side of the hinge seat (9).
4. An environment-friendly composite mesh fabric dyeing device according to claim 3, characterized in that: A connecting block (12) is fixedly installed on the left side of the connecting rod (10), and a scraping plate (13) is fixedly installed on the left side of the connecting block (12).
5. An environmentally friendly composite mesh fabric dyeing device according to claim 1, characterized in that: A sliding groove (11) is opened on the right side inside the dyeing tank (1), and the outer surface of the connecting block (12) is slidably connected to the inside of the sliding groove (11). The left side of the scraping plate (13) is attached to the right side inside the dyeing tank (1).
6. The environmentally friendly composite mesh fabric dyeing device according to claim 1, characterized in that: Supports (2) are fixedly installed on the four sides of the bottom of the dyeing tank (1), and an electric guide roller (3) is arranged inside the dyeing tank (1).
Citation Information
Patent Citations
Environment-friendly dyeing and finishing device for fabric processing
CN216040206U