High-stability electrical element packaging mechanism

Abstract

The utility model discloses a high-stability electrical element packaging mechanism, and relates to the technical field of electrical equipment, the high-stability electrical element packaging mechanism comprises a frame, an assembly line support is arranged in the middle of the frame, the position in the frame is divided through the assembly line support, and an operation mechanism is fixedly installed above the assembly line support. A lifting mechanism is arranged on the side edge of the upper portion of the frame, the running mechanism is a running mechanism, the position of the lifting mechanism corresponds to that of the running mechanism, and after multiple sets of tool plates are automatically transported through the running mechanism, electrical elements are matched with the lifting mechanism. When the push rod extends out, the tool plate is pushed out through the push rod, the movement transition state is relieved, the tool plate enters a packaging machining state, the roller is driven by the driving motor to drive the tool plate and machined electrical elements above the tool plate to continue to run to a subsequent station, and the automatic operation rate can be achieved by combining the operation with the inductor.

Description

Technical Field

[0001] The utility model relates to the technical field of electricity, and particularly relates to a high-stability electrical component packaging mechanism. Background Art

[0002] Component packaging, also known as component form name, is used for circuit board design. In other words, component packaging is the component of a circuit board. Packaging is mainly divided into two types: DIP (Dual In-line Package) and SMD (Surface Mounted Device) packaging. In terms of structure, packaging has evolved from the earliest transistor TO (such as TO-89, TO92) packaging to dual in-line packaging. Subsequently, the SOP (Small Outline Package) was developed by PHILIP Corporation, and then SOJ (J-lead Small Outline Package), TSOP (Thin Small Outline Package), VSOP (Very Small Outline Package), SSOP (Shrunk Small Outline Package), TSSOP (Thin Shrunk Small Outline Package), SOT (Small Outline Transistor), SOIC (Small Outline Integrated Circuit), etc. were gradually derived. In terms of material media, it includes metal, ceramic, and plastic. There are still a large number of metal packages in circuits with high-strength working conditions requirements such as military and aerospace levels.

[0003] A packaging machine is a smart card production device. It firmly pastes the module into the slot of a card that meets ISO standards through hot melt adhesive after a certain time and pressure for hot welding.

[0004] However, in the implementation process of the above technical solutions, it is found that there are at least the following technical problems:

[0005] Currently, the processing of existing electrical components needs to be packaged according to usage requirements, with a low degree of automation. Manual production line transfer and packaging are required, which will lead to poor stability of electrical packaging. Therefore, we propose a high-stability electrical component packaging mechanism. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] Aiming at the deficiencies of the prior art, the utility model provides a high-stability electrical component packaging mechanism to solve the technical problem of automatic packaging of electrical components.

[0008] (2) Technical Solutions

[0009] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0010] A high-stability electrical component packaging mechanism includes

[0011] The frame is composed of several groups of aluminum alloy structural brackets spliced together. There is a pipeline support in the middle of the frame, and the position in the frame is divided by the pipeline support. Above the pipeline support, an operating mechanism is fixedly installed. On the side of the upper part of the frame, a lifting mechanism is arranged. The operating mechanism is an operating mechanism, and the positions of the lifting mechanism and the operating mechanism correspond to each other. Through the operating mechanism, multiple groups of tooling plates are automatically transported, and then cooperate with the lifting mechanism to match electrical components, realizing the automatic encapsulation of electrical components.

[0012] Preferably, the lifting mechanism includes an upper fixing plate and a lower fixing plate, which are respectively fixedly installed on the brackets on the side of the frame. Four groups of lifting support frames are arranged in the middle of the upper fixing plate and the lower fixing plate to support the upper fixing plate and the lower fixing plate through the lifting support frames. An air pump is arranged in the middle of the upper fixing plate. An air lifting push rod is arranged at the bottom of the air pump, and a lower clamping jaw is arranged below the air lifting push rod. A sliding sleeve is arranged in the middle of the lower fixing plate. A guide rod is slidably installed through the sliding sleeve, and the lower part of the guide rod is fixedly installed above the lower clamping jaw. The lifting of the lower clamping jaw is guided by the sliding of the guide rod in the sliding sleeve. On the side of the lower part of the lower clamping jaw, a side clamping jaw is arranged. The side clamping jaw is a C-shaped structural block, which can better hold the electrical components below.

[0013] Preferably, the operating mechanism includes a support frame. Two mutually parallel side support frames are arranged at the top of the support frame. A driving motor is arranged below the side support frames. A driving roller is arranged inside the driving motor. An inner slideway is arranged inside the side support frames. The chain installed above the roller is clamped in the inner slideway. A tooling plate is placed and installed above the roller, and the electrical components to be processed are clamped above the tooling plate.

[0014] Preferably, a jacking device is also arranged in the operating mechanism. The tooling plate needs to be jacked up at the processing position and then separated from the roller. After being fixed by the clamping mechanism, it is matched with the lifting mechanism above to encapsulate the electrical components.

[0015] Preferably, the jacking device includes a motor. A push rod is telescopically installed at the upper end of the motor through a push rod. A push rod is arranged above the push rod, and the push rod is arranged below the tooling plate. When the push rod extends, the tooling plate is pushed out by the push rod, and the moving state is released and enters the encapsulation processing state. After the processing is completed, the push rod is retracted to release the supporting state of the tooling plate. At this time, the lower part of the tooling plate is in contact with the roller, and the driving motor drives the roller to drive the tooling plate and the processed electrical components above to continue running to the subsequent workstations. The above operations combined with sensors can achieve automatic operations, avoid the instability generated during manual operations, and improve the processing efficiency of electrical components.

[0016] Preferably, guide rods are arranged on both sides of the push rod to guide the lifting action of the push rod and improve stability.

[0017] Preferably, an upper indicator light is provided on the top of the frame to display the internal situation for easy observation from the outside, and in addition, it is used in conjunction with an external alarm player to promptly announce the automated operating status of the equipment.

[0018] Preferably, a protective plate is provided on the outside of the frame, and a protective cover is provided on the outside of the protective plate to separate the equipment processing position from the outside, wherein a transparent observation cabin is also provided in the middle of the protective plate to observe the internal equipment processing situation through the observation cabin.

[0019] Preferably, support feet are provided at the bottom of the frame, and bolts are used to adjust the extension height of the support feet, thereby reducing the requirements for the flatness of the ground installation position and improving the adaptability of use.

[0020] (III) Beneficial effects

[0021] It is necessary to lift the tooling board at the processing position and separate it from the roller, and then fix it with the clamping mechanism and match it with the lifting mechanism above to package the electrical components. The automated transportation and positioning clamping positioning of the assembly line is completed. When the push rod is extended, the tooling board is pushed out through the push rod, and the moving state is released to enter the packaging processing state. After the processing is completed, the push rod is retracted to release the support state of the tooling board. At this time, the tooling board is connected to the roller below, and the motor drives the roller to drive the tooling board and the processed electrical components above to continue to run to the subsequent workstations. The above operations combined with sensors can realize automated operations, avoid the instability caused by manual operation, and improve the efficiency of electrical component processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0023] Figure 1 This is a three-dimensional structural diagram of a high-stability electrical component packaging mechanism of the utility model;

[0024] Figure 2 This is a front view structural diagram of a high-stability electrical component packaging mechanism of the utility model;

[0025] Figure 3 This is a structural diagram of a lifting mechanism and a running mechanism in a high-stability electrical component packaging mechanism of the utility model;

[0026] Figure 4 The utility model is a structural diagram of a lifting mechanism and a running mechanism in a high-stability electrical component packaging mechanism.

[0027] Legend Explanation:

[0028] 1. Frame; 2. Upper Indicator Light; 3. Assembly Line Bracket;

[0029] 4. Lifting Mechanism; 41. Upper Fixed Plate; 42. Air Pump; 43. Lower Fixed Plate; 44. Lower Claw; 45. Guide Rod; 46. Lifting Support Frame; 47. Lifting Push Rod; 48. Side Claw;

[0030] 5. Running Mechanism; 51. Support Frame; 52. Motor; 53. Side Support Frame; 54. Inner Slideway; 55. Tooling Plate; 56. Driving Motor; 57. Push Rod; 58. Guide Rod;

[0031] 6. Protective Plate; 7. Support Foot. Specific Embodiment

[0032] In the embodiment of the present application, by providing a high-stability electrical component packaging mechanism, the problem of the stability of electrical component packaging in the prior art is solved. The running mechanism is used to automatically transport multiple groups of tooling plates and then cooperate with the lifting mechanism to match the electrical components, realizing the automatic packaging of electrical components.

[0033] Embodiment 1

[0034] Comprehensively Figure 1-2 As shown, the technical solution in the embodiment of the present application is to solve the above-mentioned problem of automatic electrical component packaging, and the general idea is as follows:

[0035] In view of the problems existing in the prior art, the present utility model provides a high-stability electrical component packaging mechanism, including

[0036] Frame 1, which is composed of several groups of aluminum alloy structure brackets spliced together. A pipeline support 3 is arranged in the middle of the frame 1. The position in the frame 1 is divided by the pipeline support 3. Above the pipeline support 3, a running mechanism 5 is fixedly installed. On the upper side of the frame 1, a lifting mechanism 4 is arranged. The running mechanism 5 adopts a running mechanism. The positions of the lifting mechanism 4 and the running mechanism 5 correspond to each other. The running mechanism 5 is used to automatically transport multiple groups of tooling plates and then cooperate with the lifting mechanism to match the electrical components, realizing the automatic packaging of electrical components.

[0037] Comprehensively Figure 3-4As shown, the lifting mechanism 4 includes an upper fixed plate 41 and a lower fixed plate 43, and the upper fixed plate 41 and the lower fixed plate 43 are respectively fixedly mounted on the brackets on the sides of the frame 1, and four groups of lifting support frames 46 are arranged in the middle of the upper fixed plate 41 and the lower fixed plate 43, and the upper fixed plate 41 and the lower fixed plate 43 are supported by the lifting support frames 46, and an air pump 42 is arranged in the middle of the upper fixed plate 41, and a lifting push rod 47 is arranged at the bottom of the air pump 42, and a lower clamping jaw 44 is arranged below the lifting push rod 47, and a sliding sleeve is arranged in the middle of the lower fixed plate 43, and a guide rod 45 is slidably installed through the sliding sleeve, and the lower guide rod 45 is fixedly mounted above the lower clamping jaw 44 below, and the lifting of the lower clamping jaw 44 is guided by the sliding of the guide rod 45 in the sliding sleeve, and a side clamping jaw 48 is arranged on the side below the lower clamping jaw 44, and the side clamping jaw 48 is a C-shaped structural block, which can better carry out the electrical components below,

[0038] The operating mechanism 5 includes a support frame 51, two sets of mutually parallel side support frames 53 are arranged on the top of the support frame 51, a driving motor 56 is arranged below the side support frame 53, a driving roller is arranged inside the driving motor 56, an inner slideway 54 is arranged inside the side support frame 53, a chain installed above the roller is clamped in the inner slideway 54, a tooling plate 55 is placed and installed above the roller, and electrical components to be processed are clamped on the tooling plate 55.

[0039] The operating mechanism 5 is also provided with a lifting device, which needs to lift the tooling plate 55 at the processing position and then separate it from the roller, and then match it with the lifting mechanism 4 above after being fixed with the clamping mechanism to package the electrical components.

[0040] The jacking device includes a motor 52, and a push rod 57 is installed on the upper end of the motor 52 through a push rod extension. A push rod is arranged above the push rod 57, and the push rod is arranged below the tooling plate 55. When the push rod is extended, the tooling plate 55 is pushed out by the push rod, and the moving state is released to enter the packaging processing state. After the processing is completed, the push rod is retracted to release the support state of the tooling plate 55. At this time, the tooling plate 55 is connected to the roller below, and the roller is driven by the driving motor 56 to drive the tooling plate 55 and the processed electrical components above to continue to run to the subsequent workstation. The above operation combined with the sensor can realize automatic operation, avoid the instability caused by manual operation, and improve the efficiency of electrical component processing.

[0041] Guide rods 58 are provided on both sides of the push rod 57 to guide the lifting and lowering action of the push rod 57 to improve stability.

[0042] Above the frame 1, there is an upper warning light 2 at the top. The upper warning light 2 is used to display the internal situation for easy external observation. Additionally, it is used in conjunction with an external alarm player to timely announce the automated operating status of the device.

[0043] On the outside of the frame 1, there is a protective plate 6. Outside the protective plate 6, there is a protective cover to separate the equipment processing position from the outside. In the middle of the protective plate 6, there is also a transparent observation cabin through which the equipment processing situation inside the frame 1 can be observed.

[0044] At the bottom of the frame 1, there are support feet 7. The support feet 7 use bolts to adjust the protruding height of the support feet 7, thereby reducing the requirement for the flatness of the ground installation position and improving the adaptability of use.

[0045] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of the present invention.

Claims

1. A highly stable electrical component packaging mechanism, characterized in that: A frame (1), the frame (1) is composed of several groups of aluminum alloy structural brackets spliced together. A pipeline support (3) is arranged in the middle of the frame (1). The position in the frame (1) is divided by the pipeline support (3). Above the pipeline support (3), an operating mechanism (5) is fixedly installed. On the upper side of the frame (1), a lifting mechanism (4) is arranged. The operating mechanism (5) is an operating mechanism. The positions of the lifting mechanism (4) and the operating mechanism (5) correspond to each other. After the operating mechanism (5) automatically transports multiple groups of tooling plates, it cooperates with the lifting mechanism to match electrical components.

2. The high-stability electrical component packaging mechanism according to claim 1, characterized in that: The lifting mechanism (4) includes an upper fixing plate (41) and a lower fixing plate (43). The upper fixing plate (41) and the lower fixing plate (43) are respectively fixedly installed on the brackets on the side of the frame (1). Four groups of lifting support frames (46) are arranged in the middle of the upper fixing plate (41) and the lower fixing plate (43). An air pump (42) is arranged in the middle of the upper fixing plate (41). At the bottom of the air pump (42), a lifting push rod (47) is arranged. Below the lifting push rod (47), a lower jaw (44) is arranged.

3. The encapsulation mechanism for a highly stable electrical component according to claim 2, characterized in that: In the middle of the lower fixing plate (43), a sliding sleeve is arranged. A guide rod (45) is slidably installed through the sliding sleeve. The lower part of the guide rod (45) is fixedly installed above the lower jaw (44).

4. A high-stability electrical component packaging mechanism according to claim 3, characterized in that: The operating mechanism (5) includes a support frame (51). At the top of the support frame (51), two mutually parallel side support frames (53) are arranged. Below the side support frames (53), a driving motor (56) is arranged. Inside the driving motor (56), a driving roller is arranged. Inside the side support frames (53), an inner slideway (54) is arranged. The chain installed above the roller is clamped in the inner slideway (54). Above the roller, a tooling plate (55) is placed and installed. On the tooling plate (55), the electrical components to be processed are clamped.

5. The encapsulation mechanism for a highly stable electrical component according to claim 4, wherein: A jacking device is also arranged in the operating mechanism (5). The jacking device includes a motor (52). At the upper end of the motor (52), a push rod (57) is telescopically installed through a push rod. Above the push rod (57), a push rod is arranged. The push rod is arranged below the tooling plate (55).

6. The highly stable electrical component packaging mechanism according to claim 5, characterized in that: On both sides of the push rod (57), guide rods (58) are arranged to guide the lifting movement of the push rod (57).

7. A high-stability electrical component packaging mechanism according to claim 1, characterized in that: An upper indicator light (2) is arranged at the top of the frame (1) above, and an external alarm player is also used in cooperation.

8. The encapsulation mechanism for a highly stable electrical component according to claim 1, characterized in that: A protective plate (6) is arranged on the outside of the frame (1). A protective cover is arranged outside the protective plate (6) to separate the equipment processing position from the outside. A transparent observation cabin is also arranged in the middle of the protective plate (6).

9. The encapsulation mechanism for a highly stable electrical component according to claim 1, characterized in that: Support feet (7) are arranged at the bottom of the frame (1). The support feet (7) use bolts to adjust the protruding height of the support feet (7).

10. The high-stability electrical component packaging mechanism according to claim 3, characterized in that: Side jaws (48) are arranged on the side below the lower jaw (44). The side jaws (48) are C-shaped structural blocks.

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