Pouring device for steam pressurized concrete block production
Through the design of support mechanism and spill prevention mechanism, the uneven pouring problem caused by skew during mold transportation is solved, and the high precision and efficient production of steam pressurized concrete blocks are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422261790.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing steam pressurized concrete block production equipment is prone to skew during mold transportation, resulting in uneven casting and lack of product accuracy, making it difficult to meet the production needs of high quality and high efficiency.
The support mechanism and an anti-spill mechanism are adopted to ensure that the mold box remains in a stable position during transportation through the cooperation of components such as threaded rotating rods, sliders, touch frames, pressurized plates, clamping plates, etc., and the mold box is prevented from overflowing through closed casting, achieving uniform casting and structural integrity.
It improves the casting accuracy and product quality of concrete blocks, reduces uneven wall thickness and shape deviation, ensures the uniformity of casting and the integrity of components, and improves production efficiency and product performance.
Smart Images

Figure CN223131008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete block production, in particular to a pouring device for steam-pressurized concrete block production. Background Art
[0002] In the field of building materials, steam-pressurized concrete blocks have been widely used due to their good properties, such as light weight, heat insulation, sound insulation, etc. The pouring link in their production process is crucial. Traditional concrete block pouring devices have played a certain role in the past, but there are many problems. With the continuous improvement of the quality requirements for steam-pressurized concrete blocks in the construction industry, as well as the emphasis on production efficiency, energy conservation and environmental protection, the development of a new type of, efficient and precisely controlled pouring device for steam-pressurized concrete block production has become an urgent need for the industry's development.
[0003] The patent with the application number CN202311522846.7 relates to a precast concrete block processing equipment and its use method, including an operation table. One side of the upper end of the operation table is provided with a material receiving device. The material receiving device includes a driving seat that can move left and right. A support table is provided on the driving seat, and a mold shell is placed on the support table. When the driving seat moves to the left, a structure can be formed in which the support table and the mold shell move leftward while vibrating back and forth; on the other side of the upper end of the operation table is provided with a leveling device. The leveling device includes a shovel. When the mold shell moves to the designated position to the left, a structure can be formed in which the shovel flips downward to level the concrete; it can mechanize the leveling and shaking, so that the concrete is evenly laid in the mold, reducing the occupation of human resources and improving the efficiency. However, it is difficult for this device to ensure that the mold remains accurately positioned during transportation. It is possible that the concrete poured subsequently spills out of the mold due to the skew of the mold during transportation, and at the same time, the accuracy of the concrete block product may be lacking due to the skew of the mold. Therefore, a pouring device for steam-pressurized concrete block production is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a pouring device for steam-pressurized concrete block production, aiming to improve the problem of "lack of accuracy of concrete block products caused by the skew of the concrete mold during transportation" mentioned in the prior art.
[0005] To achieve the above object, the utility model adopts the following technical solutions: a pouring device for the production of steam-pressurized concrete blocks, including a transfer table, a mold box is installed on the top of the transfer table, a support frame is fixedly connected to the left side of the transfer table, an installation frame is fixedly connected to the front part of the support frame, a motor is fixedly connected to the front part of the installation frame, a pouring bucket is fixedly connected to the top of the support frame, a rotating rod is fixedly connected to the right side of the pouring bucket, a supporting mechanism is arranged inside the installation frame, and an anti-overflow mechanism is arranged at the rear part of the support frame. The supporting mechanism includes a threaded rotating rod, a slider, and a trigger frame. The threaded rotating rod is rotatably connected to the output end of the motor, the slider is threadedly connected to the surface of the threaded rotating rod, and the trigger frame is fixedly connected to the right side of the slider.
[0006] As a further description of the above technical solution: the supporting mechanism further includes a pressure-receiving plate, a connecting block, a clamping plate, and a sliding rod. The connecting block is fixedly connected to the rear part of the support frame, the pressure-receiving plate is slidably connected to the inner wall of the connecting block, the clamping plate is fixedly connected to the right side of the pressure-receiving plate, and the sliding rod is fixedly connected to the inner wall of the trigger frame.
[0007] As a further description of the above technical solution: the surface of the threaded rotating rod is rotatably connected to the inner wall of the installation frame.
[0008] As a further description of the above technical solution: the right side of the trigger frame is slidably connected to the inner wall of the installation frame.
[0009] As a further description of the above technical solution: the pressure-receiving plate is installed on the movement track of the trigger frame, and the right side of the clamping plate is in contact with the left side of the mold box.
[0010] As a further description of the above technical solution: the anti-overflow mechanism includes a moving frame and a material receiving bucket. The moving frame is slidably connected to the inner wall of the trigger frame, and the material receiving bucket is fixedly connected to the top of the moving frame.
[0011] As a further description of the above technical solution: the anti-overflow mechanism further includes a feeding pipe and an anti-overflow plate. The feeding pipe is fixedly communicated with the bottom of the material receiving bucket, and the anti-overflow plate is fixedly connected to the surface of the feeding pipe.
[0012] As a further description of the above technical solution: the inner wall of the moving frame is slidably connected to the surface of the sliding rod, and the bottom of the anti-overflow plate is in contact with the top of the mold box.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the present utility model, through the coordinated operation among the transfer table, the mold box, the support frame, the rotating rod, the threaded rotating rod, the slider, the trigger frame, the pressure-receiving plate, the connecting block, the clamping plate, and the sliding rod, under the action of the clamping plate and the connecting block, it is ensured that during the pouring process of the concrete block, the skewed mold box during transportation is corrected, ensuring the uniformity and consistency of pouring, reducing quality problems such as uneven wall thickness and shape deviation of the product caused by skewing, thereby improving the precision and performance of the product.
[0015] 2. In the present utility model, through the coordinated operation among the moving frame, the receiving bucket, the feeding pipe, and the anti-overflow plate, under the action of the feeding pipe and the anti-overflow plate, a closed pouring is achieved, ensuring the filling of the concrete inside the component and guaranteeing the integrity and strength of the structure. Brief Description of the Drawings
[0016] Figure 1 It is the overall structural schematic diagram of a pouring device for the production of steam-pressurized concrete blocks in the present utility model;
[0017] Figure 2 It is the overall side structural schematic diagram of a pouring device for the production of steam-pressurized concrete blocks in the present utility model;
[0018] Figure 3 It is the structural schematic diagram of the clamping plate of a pouring device for the production of steam-pressurized concrete blocks in the present utility model;
[0019] Figure 4 It is the structural schematic diagram of the receiving bucket of a pouring device for the production of steam-pressurized concrete blocks in the present utility model;
[0020] Figure 5 It is for a pouring device for the production of steam-pressurized concrete blocks in the present utility model Figure 1 The structural schematic diagram at position A.
[0021] Legend Explanation:
[0022] 1. Transfer table; 2. Mold box; 3. Support frame; 4. Installation frame; 5. Motor; 6. Pouring bucket; 7. Rotating rod; 8. Supporting mechanism; 801. Threaded rotating rod; 802. Slider; 803. Trigger frame; 804. Pressure-receiving plate; 805. Connecting block; 806. Clamping plate; 807. Sliding rod; 9. Anti-overflow mechanism; 901. Moving frame; 902. Receiving bucket; 903. Feeding pipe; 904. Anti-overflow plate. Detailed Implementation Manner
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Referring to Figure 1 - Figure 2 , an embodiment provided by the present invention: a pouring device for the production of autoclaved aerated concrete blocks, including a transfer table 1, the transfer table 1 is used for the transportation of concrete blocks and molds on the production line, a mold box 2 is installed on the top of the transfer table 1, the mold box 2 is the same size and shape as the block, and is used for the formation of concrete blocks. A support frame 3 is fixedly connected to the left side of the transfer table 1, an installation frame 4 is fixedly connected to the front of the support frame 3, a motor 5 is fixedly connected to the front of the installation frame 4, a pouring bucket 6 is fixedly connected to the top of the support frame 3, concrete is stored in the pouring bucket 6, and the concrete in the pouring bucket 6 can be poured down through the side rotating rod 7. A rotating rod 7 is fixedly connected to the right side of the pouring bucket 6, a supporting mechanism 8 is arranged inside the installation frame 4, and an anti-overflow mechanism 9 is arranged at the rear of the support frame 3;
[0025] Referring to Figure 1 - Figure 3 , the supporting mechanism 8 includes a threaded rotating rod 801, a slider 802, and a touch frame 803. The threaded rotating rod 801 is rotatably connected to the output end of the motor 5, and the power output of the motor 5 causes the threaded rotating rod 801 to rotate. The slider 802 is threadedly connected to the surface of the threaded rotating rod 801. The rotation of the threaded rotating rod 801 drives the slider 802 threadedly connected to its surface to move horizontally. The touch frame 803 is fixedly connected to the right side of the slider 802, and the slider 802 drives the touch frame 803 to move. The surface of the threaded rotating rod 801 is rotatably connected to the inner wall of the installation frame 4, and the right side of the touch frame 803 is slidably connected to the inner wall of the installation frame 4.
[0026] Referring to Figure 1 - Figure 3, the supporting mechanism 8 further includes a pressure receiving plate 804, a connecting block 805, a clamping plate 806, and a sliding rod 807. The connecting block 805 is fixedly connected to the rear of the support frame 3. The pressure receiving plate 804 is slidably connected to the inner wall of the connecting block 805. During the movement of the trigger frame 803, it collides with the pressure receiving plate 804, causing the pressure receiving plate 804 to press towards the mold box 2. The clamping plate 806 is fixedly connected to the right side of the pressure receiving plate 804. The sliding rod 807 is fixedly connected to the inner wall of the trigger frame 803. The pressure receiving plate 804 drives the clamping plate 806 to straighten the mold box 2 that is skewed during transportation during the pouring process, maintaining a stable position and posture. The pressure receiving plate 804 is installed on the movement trajectory of the trigger frame 803. The right side of the clamping plate 806 is in contact with the left side of the mold box 2, ensuring that the skewed mold box during transportation during the pouring of concrete blocks is straightened, guaranteeing the uniformity and consistency of pouring.
[0027] Refer to Figure 4 , the anti-overflow mechanism 9 includes a moving frame 901 and a material receiving bucket 902. The moving frame 901 is slidably connected to the inner wall of the trigger frame 803. When the sliding rod 807 moves to the inclined part of the notch of the moving frame 901, it will be guided upwards by the inclined notch at this time, causing the moving frame 901 to move relatively downward. The material receiving bucket 902 is fixedly connected to the top of the moving frame 901. The anti-overflow mechanism 9 further includes a material conveying pipe 903 and an anti-overflow plate 904. The material conveying pipe 903 is fixedly connected and communicated to the bottom of the material receiving bucket 902. The downward movement of the moving frame 901 drives the material receiving bucket 902 and the material conveying pipe 903 to move downward. The anti-overflow plate 904 is fixedly connected to the surface of the material conveying pipe 903. The inner wall of the moving frame 901 is slidably connected to the surface of the sliding rod 807. The bottom of the anti-overflow plate 904 is in contact with the top of the mold box 2. The material conveying pipe 903 drives the anti-overflow plate 904 to cover the mold box 2, realizing closed pouring and ensuring that the concrete is filled and poured in the mold box 2.
[0028] Working principle: When in use, during the concrete block pouring production work, the operator pours the concrete into the pouring bucket 6. At this time, the motor 5 is started. The motor 5 drives the threaded rotating rod 801 to rotate inside the installation frame 4. The rotation of the threaded rotating rod 801 drives the slider 802 threadedly connected to its surface to move horizontally, and at the same time drives the trigger frame 803 to move. During the movement of the trigger frame 803, it collides with the pressure receiving plate 804, causing the pressure receiving plate 804 to press towards the mold box 2. The pressure receiving plate 804 drives the clamping plate 806 to straighten the skewed mold box 2 during transportation during the pouring process, maintaining a stable position and posture, thereby improving the pouring accuracy of the concrete, reducing the size deviation and shape error of the blocks, and thus improving the overall processing efficiency and accuracy. At the same time, the trigger frame 803 drives the sliding rod 807 to move along the inner wall of the moving frame 901. When the sliding rod 807 moves to the inclined notch of the moving frame 901, it will be guided upwards by the inclined notch at this time, causing the moving frame 901 to move relatively downward. The downward movement of the moving frame 901 drives the material receiving bucket 902 and the material conveying pipe 903 to move downward. Finally, the material conveying pipe 903 drives the overflow prevention plate 904 to cover the mold box 2, realizing closed pouring, preventing the concrete from overflowing during the pouring process while ensuring the filling of the concrete inside the component, and ensuring the integrity and strength of the structure.
[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pouring device for the production of autoclaved aerated concrete blocks, comprising: Transfer table (1), characterized in that: a mold box (2) is installed on the top of the transfer table (1), a support frame (3) is fixedly connected to the left side of the transfer table (1), an installation frame (4) is fixedly connected to the front part of the support frame (3), a motor (5) is fixedly connected to the front part of the installation frame (4), a pouring bucket (6) is fixedly connected to the top of the support frame (3), a rotating rod (7) is fixedly connected to the right side of the pouring bucket (6), a supporting mechanism (8) is arranged inside the installation frame (4), and an anti-overflow mechanism (9) is arranged at the rear part of the support frame (3); The supporting mechanism (8) includes a threaded rotating rod (801), a slider (802), and a touch frame (803). The threaded rotating rod (801) is rotatably connected to the output end of the motor (5), the slider (802) is threadedly connected to the surface of the threaded rotating rod (801), and the touch frame (803) is fixedly connected to the right side of the slider (802).
2. The casting device for producing steam-pressurized concrete blocks according to claim 1, characterized in that: The supporting mechanism (8) further includes a pressure receiving plate (804), a connecting block (805), a clamping plate (806), and a sliding rod (807). The connecting block (805) is fixedly connected to the rear part of the support frame (3), the pressure receiving plate (804) is slidably connected to the inner wall of the connecting block (805), the clamping plate (806) is fixedly connected to the right side of the pressure receiving plate (804), and the sliding rod (807) is fixedly connected to the inner wall of the touch frame (803).
3. The pouring device for producing steam-pressurized concrete blocks according to claim 2, wherein: The surface of the threaded rotating rod (801) is rotatably connected to the inner wall of the installation frame (4).
4. The pouring device for the production of autoclaved aerated concrete blocks according to claim 3, characterized in that: The right side of the touch frame (803) is slidably connected to the inner wall of the installation frame (4).
5. The casting device for producing autoclaved concrete blocks according to claim 4, characterized in that: The pressure receiving plate (804) is installed on the movement track of the touch frame (803), and the right side of the clamping plate (806) is in contact with the left side of the mold box (2).
6. The casting device for producing autoclaved concrete blocks according to claim 1, characterized in that: The anti-overflow mechanism (9) includes a moving frame (901) and a receiving bucket (902). The moving frame (901) is slidably connected to the inner wall of the touch frame (803), and the receiving bucket (902) is fixedly connected to the top of the moving frame (901).
7. The casting device for the production of steam-pressurized concrete blocks according to claim 6, characterized in that: The anti-overflow mechanism (9) further includes a feeding pipe (903) and an anti-overflow plate (904). The feeding pipe (903) is fixedly communicated with the bottom of the receiving bucket (902), and the anti-overflow plate (904) is fixedly connected to the surface of the feeding pipe (903).
8. The casting device for producing autoclaved concrete blocks according to claim 7, wherein: The inner wall of the moving frame (901) is slidably connected to the surface of the sliding rod (807), and the bottom of the anti-overflow plate (904) is in contact with the top of the mold box (2).
Citation Information
Patent Citations
Precast concrete block processing equipment and use method thereof
CN117245759A